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Summary of Contents for Jireh STIX BGG008
- Page 1 STIX BG0100 Rev 05.3 Magnetic Corrosion Scanner...
- Page 2 SAFETY WARNINGS \ PRECAUTIONS KEEP THIS MANUAL – DO NOT LOSE THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT. PASS ON TO SUBSEQUENT OWNERS. Ensure any amendments are incorporated with this document. DANGER! The STIX is designed for a specific use.
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Page 3: Table Of Contents
TABLE OF CONTENTS IDENTIFICATION Chapter 1.1. Product Brand 1.2. Manufacturer Product Specifications Chapter 2.1. Intended Use 2.1.1. Operating Limits 2.1.2. Operating environment 2.2. Dimensions and Weight 2.3. Environmental Sealing 2.4. Performance Specifications Definitions Chapter 3.1. Definition of Symbols System Components Chapter 4.1. Component Identification 4.2. - Page 4 4.9. Index Encoder 4.10. Cable Clips 4.11. Cable Management 4.11.1. Cable Management Dovetail Mount 4.11.2. Cable Management Setup 4.11.3. Clamp Setup Configuration Chapter 5.1. Standard Configuration Operation Chapter 6.1. Setup of a STIX on a Scanning Surface Maintenance Chapter Troubleshooting Chapter 8.1. Technical Support Spare Parts Chapter 9.1.
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Page 6: Identification
1.1. Product Brand This user manual describes the proper safety precautions, setup and use of the STIX manual magnetic corrosion scanner. 1.2. Manufacturer Distributor: Manufacturer: Jireh Industries Ltd. 53158 Range Road 224 Ardrossan, Alberta, Canada T8E 2K4 Phone: 780.922.4534 jireh.com BG0100 Rev 05.3... -
Page 7: Product Specifications
Chapter 2 PRODUCT SPECIFICATIONS 2.1. Intended Use The STIX magnetic scanner is a manually operated scanner which provides corrosion scanning. 2.1.1. Operating Limits Minimum Maximum Pipe/tube range, outer diameter 20.3 cm Flat (8 in) (standard) Pipe/tube range, outer diameter 10.2 cm Flat (4 in) (reduced) -
Page 8: Environmental Sealing
- Scanner dimensions Fig. 1 2.3. Environmental Sealing Dust-tight, watertight (not submersible) 2.4. Performance Specifications Scan encoder resolution 16.3 counts/mm (414.5 counts/inch) Index Encoder resolution 40.3 counts/mm (1023.9 counts/inch) BG0100 Rev 05.3 PAGE 3 of 35... -
Page 9: Definitions
Chapter 3 DEFINITIONS 3.1. Definition of Symbols Instructions to ‘look here’ or to ‘see this part’. Denotes movement. Instructing users to carry out an action in a specified direction. Indicates alignment axis. Alerts the user that the view has changed to a reverse angle. -
Page 10: System Components
Chapter 4 SYSTEM COMPONENTS 4.1. Component Identification - STIX - Corrosion scanning - STIX corrosion case Fig. 2 Fig. 3 BGA012- BGA017 - J100 Encoder Cable - Magnetic Wheelt - Heavy Duty Vertical Probe Holder Fig. 4 Fig. 5 Fig. 6 UMA026- BTS031 PHS043-... -
Page 11: Tools
- 3/8 in wrench - 2 mm hex driver - Short 2 mm Hex Wrench Fig. 10 Fig. 11 Fig. 12 EA470 EA476 CE0137 4.2. Tools - 2 mm hex driver Fig. 13 - 3 mm hex driver Fig. 14 The 2 mm hex driver allows for (Fig. -
Page 12: Corrosion Link
4.3. Corrosion Link The corrosion link provides braking for (Fig. 16) the system and an internal encoder connected to the wheels. A connection plug exists for index encoding. A mounting point for the frame bar is also provided. The corrosion link length can be adjusted to increase the scanner diameter range and allow for probe clearance. -
Page 13: Corrosion Link Adjustment
4.4.1. Corrosion link adjustment To achieve the minimum diameter pipe/tube scan range of 10.2 cm (4 in), the corrosion link and non-encoded corrosion link must be adjusted as follows. NOTE: The large yoke of the heavy duty probe holder must be replaced with the standard yoke to allow the carrier to fit under the corrosion links (see Yoke Substitution on page 16). -
Page 14: Mounting A Frame Bar
4.4.2. Mounting a Frame Bar - Loosen wing knobs - Tighten wing knobs Fig. 21 Fig. 22 Ensure the two black wing knobs are loose . Slide the frame bar along (Fig. 21) the dovetail nuts of the corrosion link . -
Page 15: Brake
4.4.5. Brake The red lever on both the corrosion and non-encoded corrosion links provides braking to the system. Press the lever down to activate the brake. TIP: When the brake is engaged, and the scanner is moved, this may loosen the wheels from the axle. -
Page 16: Carrier
4.5. Carrier With the use of a leadscrew, the carrier can move along the length of the frame bar. - Loosen the leadscrew clamp knob Fig. 27 Loosen the leadscrew clamp knob to allow carrier movement along the (Fig. 27) frame bar. -
Page 17: Index Nuts
4.5.2. Index Nuts - Index nuts Fig. 31 The index nuts along the frame (Fig. 31) bar offer index positions during scans. The arrow found on the carrier’s handle references the arrow on the corresponding index nut. Align the arrows using the ruler to set the desired spacing. -
Page 18: Heavy Duty Vertical Probe Holder
4.6. Heavy Duty Vertical Probe Holder Latch Probe Holder Arm Adjustment Knob Yoke Probe Holder Arms Pivot Buttons Arm Clamp Screw Probe Holder Adjustment Knob Vertical Adjustment Knob - Heavy duty vertical probe holder Fig. 33 4.6.1. Probe Holder Setup - Mount probe holder to carrier - Vertical adjustment Fig. -
Page 19: Probe Holder Vertical Adjustment
Loosen the probe holder adjustment knob and remove the outer probe holder arm (Fig. 36) Loosen the arm clamp screw (Fig. 37). Place the wedge on the pivot button of the inner probe holder arm (Fig. 37). - Remove outer arm - Pivot buttons Fig. -
Page 20: Probe Holder Left/Right Conversion
4.6.3. Probe Holder Left/Right Conversion - Remove yoke - Orient to opposite side Fig. 42 Fig. 43 Using the supplied 3 mm driver, unscrew the yoke (Fig. 42). Position the yoke and arms on the opposite side of the probe holder (Fig. -
Page 21: Yoke Substitution
Position the pivot buttons to the inside of the probe holder arms (Fig. 46) Place the probe holder arms on the yoke and tighten the arm clamp screw and probe holder adjustment knob (Fig. 47) Use the supplied 3 mm driver to screw the yoke to the probe holder. -
Page 22: Probe Holder 90° Adjustment
4.6.5. Probe Holder 90° Adjustment Remove the yoke using the supplied 3 mm driver (Fig. 42). Orient the yoke to the front of the probe holder and screw the yoke into the threaded hole provided (Fig. 53) - 90° probe holder positioning Fig. -
Page 23: Index Encoder
4.9. Index Encoder The index encoder provides positional feedback perpendicular to the scan direction of travel. - Loosen and slide post in place Fig. 56 - Align and mount post Fig. 57 To install the index encoder, loosen the clamp screw on the encoder with the supplied 3 mm hex driver (Fig. -
Page 24: Cable Clips
4.10. Cable Clips Clips have been provided to assist with cable management. Pinch the clip and press it into the dovetail groove of the frame bar. - Pinch clip - Route cables Fig. 60 Fig. 61 4.11. Cable Management - Cable management Fig. -
Page 25: Cable Management Dovetail Mount
4.11.1. Cable Management Dovetail Mount To attach the cable management, follow these steps: - Loosen and slide on - Tighten knob Fig. 63 Fig. 64 Loosen the knob on the cable management dovetail mount. Slide the mount onto the dovetail link (Fig. -
Page 26: Clamp Setup
Follow the cable placement, zipping the tube closed and closing the cable management cable latch (Fig. 66) - Zip opposite end - Flexibility Fig. 67 Fig. 68 Once the cable is placed the entire length of the tube, bring the zipper from the tube’s opposite end, meeting at any point in the middle (Fig. -
Page 27: Configuration
Chapter 5 CONFIGURATION 5.1. Standard Configuration - Standard configuration Fig. 72 PAGE 22 of 35... -
Page 28: Operation
Chapter 6 OPERATION 6.1. Setup of a STIX on a Scanning Surface - Frame bar offers protection for PPS encoder Fig. 73 Ensure the frame bar extends past the corrosion link on the encoder (Fig. 73-2) side. This will provide protection to the index encoder connector. The non-encoded link can be flush with the frame bar (Fig. - Page 29 Plug in the encoder cable to the encoder connection (see Encoder Connection on and route the encoder cable through the cable management page 9) (see and cable clips Cable Management on page 19) (Fig. 74). - Configure scanner and set brakes Fig.
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Page 30: Maintenance
Chapter 7 MAINTENANCE General cleaning of components is important to keep your system working well. All components that have no wiring or cables are completely waterproof. Components can be washed with warm water, dish soap and a medium bristle brush. Before using the scanner, ensure all connectors are free of water and moisture. -
Page 31: Troubleshooting
An issue with the Contact Jireh Industries for repair (see Jireh encoder. Industries Ltd. on page 1) 8.1. Technical Support For technical support, contact Jireh Industries (see Jireh Industries Ltd. on page 1). PAGE 26 of 35... -
Page 32: Spare Parts
Chapter 9 SPARE PARTS To order accessories or replacement parts for your STIX system. (contact Jireh Industries Ltd. on page 1) NOTE: These drawings are for parts order. This is not a list of kit contents. 9.1. Corrosion Scanner BOM ID Part # Description DKS009-S-0.4... -
Page 33: Kit Components
9.2. Kit Components BOM ID Part # Description EA414 Hex Driver CMG007 Irrigation Kit, 2-4 Probe EA476 Hex Driver EA470 Wrench UMA026-X-07.5 Encoder Cable (see Encoder Connector Type) BGA017 STIX Corrosion Case See Heavy Duty Yoke Style BGS068 Dovetail Mount CE0137 Short 2 mm Hex Wrench CES067... -
Page 34: Encoder Connector Type
Pragma PAUT M2M MANTIS/GEKKO LEMO Sonatest Veo / Prisma - Single (Technology Design) Axis NOTE: Additional encoder connector styles are available. (contact Jireh Industries Ltd. on page 1) 9.2.3. Cable Management Length Part # Length CX0226 m (22.9 ft ) - Cable management length Fig. -
Page 35: Preamp Bracket
9.3.2. Preamp Bracket Part # Description CES029 Preamp Bracket CES029-V Preamp Bracket with Velcro - Preamp bracket Fig. 81 9.3.3. HydroFORM™ Cart BOM ID Part # Description CA119 Urethane Molded Wheel Bearing - HydroFORM™ wheel replacement Fig. 82 PAGE 30 of 35... -
Page 36: Heavy Duty Vertical Probe Holder
9.4. Heavy Duty Vertical Probe Holder BOM ID Part # Description MD074-020 BHCS, M5 x 0.8 x 20 mm, SST PHS049 Heavy Duty Probe Holder Subassembly EA154 Probe Holder Arm Adjustment Knob See Heavy Duty Yoke Style PH0165 Heavy Duty Probe Holder Arm, Standard, Drop PH0011-X Pivot Button Style (See Pivot Button Style) -
Page 37: Probe Holder Components
Part # Length Part # Length NOTE: Additional probe holder pivot button types available. BG0038-15 (1.97 BG0038-20 (3.94 BG0038-05 (5.91 BG0038-10 (7.87 (contact Jireh Industries Ltd. on page 1) BG0038-25 BG0038-15 (9.84 BG0038-30 BG0038-20 (11.81 (5.91 (7.87 BG0038-35 (13.78 BG0038-40 (15.75 BG0038-25 (9.84... -
Page 38: Disposal
In accordance with European Directive on Waste Electrical and Electronic Equipment (WEEE), this symbol indicated that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to Jireh Industries for return and/or collection systems available in your country. -
Page 39: Limited Warranty
THREE (3) YEARS from the original date of purchase. If a defect exists, at its option Jireh will (1) repair the product at no charge, using new or refurbished replacement parts, (2) exchange the product with a product that is new... - Page 40 Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. All specifications are subject to change without notice. © 2015 - 2022 Jireh Industries Ltd. BG0100 Rev 05.3 PAGE 35 of 35...
- Page 41 Jireh Industries Ltd. 53158 Range Road 224 Ardrossan, Alberta Canada T8E 2K4 780-922-4534 jireh.com...
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