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T R A C K B U G G I E S AT14F & AT14S OPERATIONS & PARTS MANUAL Man ual Par t #: 06 530 0 | R evis io n : E Languag e: E n g lish | O r igin a l In stru cti on s...
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For your own safety and protection from personal injury, carefully read, understand, and observe the safety instructions described in this manual. Keep this manual or a copy of it with the machine at all times.
Table of Contents Title Page Dealer Information Ordering Parts Dimensions Section 1 - Safety Section 2 - Operations Driving Position Controls General Operations Section 3 - Service Grease Points Air Filter Page 5 065300 - 09/2016...
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Model Number - Serial Number Codes Manufacturer’s Codes: Model Number Series Track Buggy AT14 Serial Number Serial Number Example: T14 10 16 001 Sequence Number Year Month Series Page 10 065300 - 09/2016...
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FILL IN FOR FUTURE REFERENCE Page 11 065300 - 09/2016...
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1,753 1000 Operating capacity 2,205 Petrol Engine 3600 Displacement cm³ Cylinders n° Cooling Air-Cooled Transmission n° ment pistons Total capacity 29x2 n° Capacity max % 20 – 22 Page 12 065300 - 09/2016...
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General Safety SECTION 1 SAFETY • Do not • Do not • Do not • Do not Always do not Page 20 065300 - 09/2016...
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General Safety (cont’d) SECTION 1 SAFETY • Do not DANGER! ATTENTION! Page 21 065300 - 09/2016...
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General Safety (cont’d) SECTION 1 SAFETY • Never • Never • Never Page 22 065300 - 09/2016...
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General Safety (cont’d) SECTION 1 SAFETY UPHILL OR DOWNHILL - LOADED 30° MAX 30° MAX Page 23 065300 - 09/2016...
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General Safety (cont’d) SECTION 1 SAFETY UPHILL OR DOWNHILL - EMPTY 30° MAX 25° MAX FLAT GROUND - EMPTY UPHILL OR DOWNHILL, EMPTY AND LOADED MAX 22 % Page 24 065300 - 09/2016...
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General Safety (cont’d) SECTION 1 SAFETY USING THE OPERATOR PLATFORM: Page 25 065300 - 09/2016...
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Lifting and Transportation Safety SECTION 1 SAFETY Kg 630 / 770 Page 26 065300 - 09/2016...
Driving Position Controls SECTION 2 OPERATIONS 1 – RIGHT TRACK DRIVE CONTROL LEVER 2 – LEFT TRACK DRIVE CONTROL LEVER 3 – LOAD BUCKET UP-DOWN LEVER 4 – SELF-LOADING BUCKET LEVER / LOADING BUCKET ROTATION LEVER 5 – DRIVING LEVER FOR THE LIFTING OF THE UNLOADING SKIP 6 –...
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General Operating Instructions (cont’d) SECTION 2 OPERATIONS STEERING FORWARD TO THE RIGHT: STEERING BACKWARDS TO THE RIGHT: Page 31 065300 - 09/2016...
General Operations SECTION 2 OPERATIONS VEHICLE USE -25°C to +55°C TROUBLESHOOTING BROKEN STEEL ROPES OF THE TRACK WORN OR BROKEN METAL CORES DETACHED METAL CORES FROM THE RUBBER Page 32 065300 - 09/2016...
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General Operations (cont’d) SECTION 2 OPERATIONS ATTENTION!!! The anomalies listed above require the damaged track to be replaced immediately. ABRASIONS OR TEARS DUE TO FATIGUE OR EXTERNAL FACTORS It is recommended to replace it even if the tread is reduced to about 2 to 5 mm. NOTE: Page 33 065300 - 09/2016...
General Maintenance SECTION 3 SERVICE GREASE POINTS Page 34 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE 50 h Page 35 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE Page 36 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE 2 – FUEL FILLER CAP 6 – AIR FILTER Page 37 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE 1 – HYDRAULIC OIL TANK FILLER CAP 18.0 200 HOURS of operation and every 1000 HOURS MIN. ALWAYS KEEP THE LEVEL BETWEEN MINIMUM AND MAXIMUM 2 – FUEL FILLER CAP Fuel tank capacity (unleaded fuel): 9.0 lt.
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General Maintenance (cont’d) SECTION 3 SERVICE 3 – TRACK TENSIONING DEVICE TIGHTENING THE TRACKS approximately 100 mm (3.93”) 5 mm (.19”) Page 39 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE REPLACING THE HYDRAULIC OIL INTAKE FILTER 50 HOURS of operation and every 500 HOURS not be released in the environment. IT IS ADVISABLE TO CARRY OUT THIS OPERATION OVER WATERPROOF OR PLASTIC SHEET. THE OIL MUST ONLY BE DISPOSED OF AT AUTHORIZED COMPANIES. REPLACING THE DISCHARGE HYDRAULIC OIL FILTER 50 HOURS of operation and every 500 HOURS...
General Maintenance (cont’d) SECTION 3 SERVICE REPLACING THE AIR FILTER 50 hours hours Page 41 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE WHEEL GEARS INSPECTING, FILLING AND CHANGING THE OIL IN THE WHEEL GEARS Capacity of each reducer: Page 42 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE Page 43 065300 - 09/2016...
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Maintenance Chart SECTION 3 SERVICE HOURS FOR FIRST REPLACEMENT OPERATION COMPONENT INVOLVED REPLACE FREQUENCY OF SUBSEQUENT REPLACEMENTS (in hours) OPERATION COMPONENT INVOLVED 100 200 500 1000 REPLACE Grease points ATTENTION! Page 44 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE HYDROSTATIC TRANSMISSION SYSTEM Page 45 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE PUMPS MAINTENANCE ADJUSTMENT AND ZERO SETTING OF THE HYDRAULIC PUMPS Page 46 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE the machine; ATTENTION!!! IMPORTANT!!! Page 47 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE CHECK MAX. PRESSURE OF HYDROSTATIC TRANSMISSION SYSTEM Page 48 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE 400 bar “1”, “2”, “3” and “4” right reverse right 220 ÷ 240 bar reverse left left “1”, “2” ,”3” or “4” 250 bar ATTENTION!!! “5” (22 – 24 bar) CHECK CHARGE PUMP PRESSURE 40 bar to point “5”...
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General Maintenance (cont’d) SECTION 3 SERVICE CHECK MAX. PRESSURE OF THE HYDRAULIC SYSTEM SERVICE PRESSURES 250 bar “6” (160 bar) “A” TYPE 2600 Page 50 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE ELECTRICAL SYSTEM Battery “B” VOLTAGE: 12 V CONSUMPTION: 55 Ah DISCHARGE: 450 A B - BATTERY ATTENTION! 100 HOURS The used battery must be disposed of by an authorized Company or personnel. RISK OF BURNS! RISK OF SCALDING!! Page 51 065300 - 09/2016...
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General Maintenance (cont’d) SECTION 3 SERVICE Authorized Workshops REMOVE THE COVERING BEFORE IGNITION; FIRE HAZARD. switch “I” EMERGENCY Page 52 065300 - 09/2016...
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Troubleshooting SECTION 3 SERVICE PROBLEM CAUSE Operate the lever gently cated and the chassis The engine does not start Damaged starter or electromagnet The loading tipper does not rise or tilt Damaged cylinder or sealings The vehicle does not move in levers are operated again Despite the lever is operated, the...
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Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •...
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SECTION 3 SERVICE PAGE LEFT BLANK INTENTIONALLY Page 55 065300 - 09/2016...
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