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allen TRTP150B Operations & Parts Manual

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T R I P L E R O L L E R T U B E P A V E R S
TRTP150B
OPERATIONS &
PARTS MANUAL
Man ual Par t #: 05 259 4 | R evis io n : 05 .20 22
Languag e: E n g lish | O r igin a l In stru cti on s

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  • Page 1 T R I P L E R O L L E R T U B E P A V E R S TRTP150B OPERATIONS & PARTS MANUAL Man ual Par t #: 05 259 4 | R evis io n : 05 .20 22...
  • Page 3 Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.

  • Page 4: Limited Warranty

    Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.

  • Page 5: Table Of Contents

    Federal Regulations Safety Information Safety Symbols General Safety Safety Labels and Decals Section 2 - Operations Description Startup Procedures Controls Operating Section 3 - Service Finish Tube Adjustment Tube Changing Procedure Maintenance Schedule Cleaning Procedure Page 5 TRTP150B - 09/2014...
  • Page 6 Hydraulics Assembly Hydraulic Schematic Fuel System Assembly Roller Tube Mount Assembly Power Unit End Assembly Idle Unit End Assembly Spray Bar Assembly (Option) Scraper Assembly Electrical Box Assembly Rear Walkway Assembly (Option) Front Walkway Assembly (Option) Page 6 TRTP150B - 09/2014...

  • Page 7: Information Contained In This Manual

    Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the operator’s control panel. Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.

  • Page 8: Dealer Information

    Dealer Information Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference.

  • Page 9: Ordering Parts

    All information, specifications, and illustrations in this manual are subject to change without notice and are based on the latest information at the time of publication. VISIT US!!! www.alleneng.com LIKE US!!! www.facebook.com/AllenEngineering FOLLOW US!!! @alleneng www.youtube.com/AllenMachinery WATCH US!!! Page 9 TRTP150B - 09/2014...

  • Page 10: Model Number - Serial Number Codes

    The serial number found on the identification plate is a ten digit format. The model number identifies your machine and will ensure that you receive the correct replacement parts. Serial Number Example T15 14 01 180 Sequence Number Month Year Series Page 10 TRTP150B - 09/2014...

  • Page 11: Unit Identification

    When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. FILL IN FOR FUTURE REFERENCE Model Number:____________________________ Serial Number:____________________________ Date Purchased:___________________________ Purchased From:___________________________ Page 11 TRTP150B - 09/2014...

  • Page 12: Technical Specifications

    • Tube weight per foot 20.1 lbs [9.12kg] • Water Ballast available? FRAMEWORK: • Operator Platform Standard? • Idle end counter weight? • Sectionalized overhead? SPRAY SYSTEMS: • Hydraulic spray system (50 gallons [189.2L] water tank) Optional Page 12 TRTP150B - 09/2014...
  • Page 13 Technical Specifications (cont’d) STEERING LEG: Hydraulic Steering Leg Optional WALKWAYS: Front Walkway Optional Rear Walkway Optional Counter balance tube (must have rear walkway) Optional Page 13 TRTP150B - 09/2014...

  • Page 14: Engine Specifications

    Engine Specifications Engine Information The TRTP150B is equipped with a liquid cooled 38 HP Kohler gasoline engine. Refer to the applicable engine OEM Owner’s manual for specific instructions regarding engine operation. Engine Features: Model Number: ..................Command PRO EFI ECH980 Fuel Type ..........................

  • Page 15: Engine Breakdown

    The Information below was taken directly from the manufactures product literature. For further information please reference the engine manufactures Owner’s Manual and Service manual. Note: Refer to the left side of this figure for information about the Kohler ECH980 engine. Page 15 TRTP150B - 09/2014...

  • Page 16: Dimensions

    Machine Dimensions Standard 55.7 47.5 50.9  46.0 TUBE LENGTH 23.6 Page 16 TRTP150B - 09/2014...
  • Page 17 Machine Dimension (cont’d) Standard with Walkways 59.7 21.4 86.9 Page 17 TRTP150B - 09/2014...

  • Page 18: Section 1 - Safety

    State Regulations SECTION 1 Proposition 65 Warning SAFETY Page 18 TRTP150B - 09/2014...

  • Page 19: Federal Regulations

    Federal Regulations SECTION 1 Respiratory Hazards SAFETY Page 19 TRTP150B - 09/2014...

  • Page 20: Safety Information

    Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. Page 20 TRTP150B - 09/2014...

  • Page 21: Safety Symbols

    Safety Symbols SECTION 1 SAFETY Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes. Page 21 TRTP150B - 09/2014...

  • Page 22: General Safety

    Service air filter frequently to prevent engine malfunction. ● NEVER tamper with the factory settings of the engine or engine governor. Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable. Page 22 TRTP150B - 09/2014...
  • Page 23 ● ALWAYS keep the battery charged. If the battery is not charged, combustible gas will build up. ● DO NOT charge battery if frozen. Battery can explode. When frozen, warm the battery to at least 61°F (16°C). Page 23 TRTP150B - 09/2014...
  • Page 24 ● Stop and inspect the equipment if you strike an object. If necessary, make repairs before restarting. ● ALWAYS check that all controls are functioning properly immediately after start-up! ● DO NOT operate machine unless all controls operate correctly. Page 24 TRTP150B - 09/2014...

  • Page 25: Safety Labels And Decals

    This decal indicates a hot surface and warns personnel not to touch. This decal notates that this equipment proudly manufactured in the United States of America. Page 25 TRTP150B - 09/2014...

  • Page 26: Section 2 - Operations

    12 ft (3.05m) thru 30 ft. (9.14m) in any 2 ft (.61m) increment. No matter what conditions your job may be under, Allen Concrete Pavers (ACP) can make the machine to fit your needs. Your machine primarily runs on a 38 HP gasoline engine. The engine is electrically started. All hydraulic components function mainly from the 14+3.2 GPM heavy-duty tandem pump mounted to the engine.

  • Page 27: Startup Procedures

    5 minutes before operating machine. Operating the starter for more than 5 seconds can damage the starter or engine. If engine fails to start release the switch and wait 15 seconds before operating starter again. Page 27 TRTP150B - 09/2014...

  • Page 28: Controls

    Controls SECTION 2 OPERATIONS CHARGE LIGHT HOURMETER TEMP LIGHT KEY SWITCH OIL LIGHT FUSE BOX Page 28 TRTP150B - 09/2014...
  • Page 29 Controls (cont’d) SECTION 2 OPERATIONS Finish Tube Control Steering Leg Control Travel Tube Control Hydraulic Filter Gauge Engine Control Box Water Pump Control Throttle Control Page 29 TRTP150B - 09/2014...

  • Page 30: Operating

    DO NOT use excessive pressure on the controls. Excessive pressure does not increase the reaction time of the machine and can damage con- trols. Stopping • Return all the tube control levers to the neutral position. Page 30 TRTP150B - 09/2014...

  • Page 31: Section 3 - Service

    • Loosen the hardware for the bearings and the motor attachement plates (A). NOTE: This must be done on both the motor end and idle end. • Adjust tube (B) to the desired height above grade and retighten hardware. Page 31 TRTP150B - 09/2014...

  • Page 32: Tube Changing Procedure

    Replace with the new length tubes. Starting with the framework, reverse Replace 1/4” bolts into the hex drivers. the process using the appropriate framework required. As the tube length changes, the framework obviously will change also. Page 32 TRTP150B - 09/2014...

  • Page 33: Maintenance Schedule

    When using oil of different brands from the previous one, be sure to drain all the previous oil before adding the new engine oil. • For general use 10W/30 oil is recommended (2 Qts). Hydraulic Oil: Use Hydraulic oil 46 DTE25 or equivalent Page 33 TRTP150B - 09/2014...

  • Page 34: Cleaning Procedure

    - Phosphoric Acid • To prevent build-up of concrete on the machine, use BODY GUARD or similar protection wax. Filter Cleaning Procedure: • Remove air filters and blow out with compressed air, NOT to exceed 80 PSI. Page 34 TRTP150B - 09/2014...
  • Page 35 SECTION 3 SERVICE Page Left Blank Intentionally Page 35 TRTP150B - 09/2014...

  • Page 36: Parts

    FSTN, HHCS 5/8-11 X 1 3/4 GR 8 YELLOW ZINC 036612 HANDLE,IDLE END 037568 SUPPORT, CROSS F/ TRTP 037569-28 FRAME, TRTP 6’ SPACER 037577 FRAME, TRTP 6’ END 037580 FRAME, TRTP 4’ SPACER 038094 HANDLE, DRIVE END TRTF 038956-28 ANGLE STIFFNER F/ TRTF Page 36 TRTP150B - 09/2014...
  • Page 37 037569-28 FRAME, TRTP 6’ SPACER 30’ 037577 FRAME, TRTP 6’ END 029205 BRACKET, STIFFENER TRTF 037580 FRAME, TRTP 4’ SPACER 038956-28 BRACE, TRTP 200/150 28’ 037569-22 FRAME, TRTP 3’ SPACER 038956-24 BRACE, TRTP 200/150 24’ Page 37 TRTP150B - 09/2014...

  • Page 38: Spray Pump Assembly (Option)

    Spray Pump Assembly SECTION 4 Illustration PARTS Page 38 TRTP150B - 09/2014...
  • Page 39 COUPLER, JAW F/ WATER PUMP (TRTP) 040061 INSERT, JAW COUPLER WATER PUMP TRTP 040065 MOTOR, WATER PUMP (TRTP) 040110 FTG, 3/4 MPT x 3/4 90° HOSE BARB 044654 FITTING, 212-S-672 045137 FTG., F2501-12-12-O 045951 FTG, F6400-8-12-O STR Page 39 TRTP150B - 09/2014...

  • Page 40: Spray System Assembly (Option)

    Spray System Assembly SECTION 4 Illustration PARTS Page 40 TRTP150B - 09/2014...
  • Page 41 STRAP, BARREL BRACKET TRTF 029311 FSTN, HHCS 5/8-11 X 1 3/4 GR 8 YELLOW ZINC 029317 TANK, WATER 55 GAL W/ HOLE IN CAP 029418 PUMP, 6500C-R 066508 DECAL, WATERPUMP ON/OFF TRTP 036605 BRKT,BARREL F/8” TRTF (MOD.200 Page 41 TRTP150B - 09/2014...
  • Page 42 Spray System Assembly (cont’d) SECTION 4 Illustration PARTS Page 42 TRTP150B - 09/2014...
  • Page 43 TEE 1” SCH 80 PVC 041611 ASSY, SPRAY BAR (6’ END) 065875 MUFFLER, LH FOR ECH980 044654 FITTING, 212-S-672 057684 PLATE, 150B TRTP ENGINE MOUNT 069298 MUFFLER GUARD 045135 MANIFOLD, SPECIAL F/ TRTP 045137 FTG., F2501-12-12-O Page 43 TRTP150B - 09/2014...
  • Page 44 FTG, PVC ELBOW 3/4 TO 3/4 PVC 038229 PIPE, PVC 3/4 x 3 5/8" LONG 038230 FTG, COUPLER PVC 3/4" 038231 PIPE, PVC 3/4 x 16 3/4 LONG SUCTION 038971 FITTING, 3/4 NPT X 3/4 HOLES BARB (OPEN) 9910 (CLOSED) Page 44 TRTP150B - 09/2014...
  • Page 45 3/4 ML RUN TEE (FEM X ML X FEM PIPE) 057986 PUMP ADAPTER, 150B 116008 U-BOLT CLAMP 040097 HOSE ASSEMBLY, 10” TRTP (#37) 040099 HOSE ASSEMBLY, 10” TRTP (#39) 040100 HOSE ASSEMBLY, 10” TRTP (#40) 040101 HOSE ASSEMBLY, 10” TRTP (#41) J49 Clamp Page 45 TRTP150B - 09/2014...

  • Page 46: Spray Nozzle Assembly (Option)

    Spray Nozzle Assembly SECTION 4 Illustration PARTS Page 46 TRTP150B - 09/2014...
  • Page 47 044914 ASSY, TRTP PLASTIC SPRAY NOZZLE 041603 ADAPTOR, 1/4 CLAMP-ON 041604 VALVE, CHECK BODY 041605 SPRAY TIP F/TRTP (PLASTIC) 041606 PLASTIC 1/4 NPT CLOSE NIPPLE 041624 RETAINER, NYLON SPRAY TIP 047579 STRAINER, POLY 100 MESH Page 47 TRTP150B - 09/2014...

  • Page 48: Hydraulics Assembly

    Hydraulics Assembly SECTION 4 Illustration PARTS Page 48 TRTP150B - 09/2014...
  • Page 49 HANDLE, WATER SPRAY VALVE (TRTP) 040065 MOTOR, WATER PUMP (TRTP) 040066 VALVE, STACK (TRAVEL CONTROL) TRTP 040068 MOTOR, HYDRAULIC 040072 STRAINER, SMALL HYD. TMF-05-5 TANK (TRTP) 040073 STRAINER, LARGE HYD. TANK (TRTP) 040074 HANDLE, F/ VALVE - TRTP Page 49 TRTP150B - 09/2014...
  • Page 50 Hydraulics Assembly (cont’d) SECTION 4 Illustration PARTS Page 50 TRTP150B - 09/2014...
  • Page 51 HOSE ASSEMBLY, 10” TRTP (#40) 040101 HOSE ASSEMBLY, 10” TRTP (#41) 047093 HOSE ASSEMBLY, 10” TRTP (#42) 047094 HOSE ASSEMBLY, 10” TRTP (#43) 040102 HOSE ASSEMBLY, 10” TRTP (#55) 040103 HOSE ASSEMBLY, 10” TRTP (#56) Page 51 TRTP150B - 09/2014...
  • Page 52 Hydraulics Assembly (cont’d) SECTION 4 Illustration PARTS PARTS EXCLUDED FOR CLARITY Page 52 TRTP150B - 09/2014...
  • Page 53 FTG, F6400-8-8-O STR JIC-SAE 045940 FTG, F6400-10-10-O STR 045951 FTG, F6400-8-12-O STR 046241 GAUGE, RETURN FILTER 046352 F2501-10-12-0 FLARE-O FITTING 046367 F6400-06-10-0 FLARE-O FITTING 047474 PLUG, SAE-4 O-RING 049058 FTG, F2501-8-8-O ELB JIC-NPTF 057926 FTG, STRAIGHT THREAD CONNECTOR Page 53 TRTP150B - 09/2014...
  • Page 54 Hydraulics Assembly (cont’d) SECTION 4 Illustration PARTS PARTS EXCLUDED FOR CLARITY Page 54 TRTP150B - 09/2014...
  • Page 55 HOSE ASSEMBLY, 10” TRTP (#40) 040101 HOSE ASSEMBLY, 10” TRTP (#41) 047093 HOSE ASSEMBLY, 10” TRTP (#42) 047094 HOSE ASSEMBLY, 10” TRTP (#43) 040102 HOSE ASSEMBLY, 10” TRTP (#55) 040103 HOSE ASSEMBLY, 10” TRTP (#56) Page 55 TRTP150B - 09/2014...

  • Page 56: Hydraulic Schematic

    Hydraulic Schematic SECTION 4 PARTS Page 56 TRTP150B - 09/2014...
  • Page 57 Hydraulic Schematic (cont’d) SECTION 4 PARTS Page 57 TRTP150B - 09/2014...

  • Page 58: Fuel System Assembly

    Fuel System Assembly SECTION 4 Illustration PARTS PARTS EXCLUDED FOR CLARITY Page 58 TRTP150B - 09/2014...
  • Page 59 PLATE, 150B TRTP ENGINE MOUNT 069298 MUFFLER GUARD 047172 GAUGE, 3” SITE LEVEL 050684 PLUG, 1-1/2 SQ PLASTIC 051992 SLEEVING, 3/4” ID HEAT 075426 DECAL, GASOLINE ONLY (SP) 053472 CAP, TETHERED FUEL (EPA) 053480 TANK, FUEL Page 59 TRTP150B - 09/2014...
  • Page 60 Fuel System Assembly (cont’d) SECTION 4 Illustration PARTS Page 60 TRTP150B - 09/2014...
  • Page 61 PLATE, 150B TRTP ENGINE MOUNT 069298 MUFFLER GUARD 047172 GAUGE, 3” SITE LEVEL 050684 PLUG, 1-1/2 SQ PLASTIC 051992 SLEEVING, 3/4” ID HEAT 075426 DECAL, GASOLINE ONLY (SP) 053472 CAP, TETHERED FUEL (EPA) 053480 TANK, FUEL Page 61 TRTP150B - 09/2014...

  • Page 62: Roller Tube Mount Assembly

    Roller Tube Mount Assembly SECTION 4 Illustration PARTS Page 62 TRTP150B - 09/2014...
  • Page 63 BEARING, SCJT 1 3/4 TWO BLT FL 036646 PLATE,PIVOT F/HYD. MOTOR-8”TRT 037560 O-RING, HEX COUPLER ASSY (318) 038094 HANDLE, DRIVE END TRTF 038616NL TUBE, DRIVER - 150 TRTF 040068 MOTOR, FINISH 10” TRTP (STRIKE OFF) Page 63 TRTP150B - 09/2014...

  • Page 64: Power Unit End Assembly

    Power Unit End Assembly SECTION 4 Illustration PARTS PARTS EXCLUDED FOR CLARITY Page 64 TRTP150B - 09/2014...
  • Page 65 BUSHING, F/HYD TANK TRTF 029186 TUBE, MOUNT F/STAND TRTF 029213 BOX, BATTERY TRTF 029387 PIN, MOTOR PROTECTOR TRTP 255 029459 HANGER, HOSE TRTF 029928 CHOKE CABLE ASSEMBLY 032097 DECAL, SERIAL NUMBER PLATE 066485 DECAL, FINISH TUBE TRTP Page 65 TRTP150B - 09/2014...

  • Page 66: Idle Unit End Assembly

    Power Unit End Assembly (cont’d) SECTION 4 Illustration PARTS PARTS EXCLUDED FOR CLARITY Page 66 TRTP150B - 09/2014...
  • Page 67 CABLE, 4 AWG 44 LG POS BATTERY 048976 CABLE, 35 LG NEGATIVE BATTERY 049058 FTG, F2501-8-8-O ELB JIC-NPTF 051199 BRACKET, SPRAY BAR MOUNT (TRTP) 051207 ASSY, CONTROL BOX F/ 150B TRTP 075400 DECAL, SPARK WARNING (SP) Page 67 TRTP150B - 09/2014...
  • Page 68 Idle End Assembly SECTION 4 Illustration PARTS Page 68 TRTP150B - 09/2014...
  • Page 69 FSTN, HHCS 5/8-11 X 1 3/4 GR 8 YELLOW ZINC 033768 BEARING, SCJT 1 1/4 2BOLT FLNG 036612 HANDLE,IDLE END F/8” TRTF (200) 036620 PLATE,TOP-WEIGHT BOX F/8” TRTF 036656 WEIGHT BOX WLD’T F/8”TRTF (200) 037577 FRAME, TRTP 6’ END Page 69 TRTP150B - 09/2014...

  • Page 70: Spray Bar Assembly (Option)

    Illustration and Parts List PARTS 28’ SETUP SHOWN ITEM PART NO. DESCRIPTION FTG, 3/4NPT X 3/4 HOSE BARB 038971 (M9910) 041609 ASSY, SPRAY BAR (4’ CTR) 041611 ASSY, SPRAY BAR (6’ END) 041623 ASSY, SPRAY BAR (6’ SPACER) Page 70 TRTP150B - 09/2014...
  • Page 71 ASSY, SPRAY BAR (4’ CTR) 041623 ASSY, SPRAY BAR (6’ SPACER) 30’ 041611 ASSY, SPRAY BAR (6’ END) 041609 ASSY, SPRAY BAR (4’ CTR) 041619 ASSY, SPRAY BAR (4’ SPACER) 041617 ASSY, SPRAY BAR (3’ SPACER) Page 71 TRTP150B - 09/2014...

  • Page 72: Scraper Assembly

    FSTN, NUT HEX 5/16-18 010464 FSTN, NUT NYLOK 3/8-16 011238 FSTN, NUT HEX NYLOK 1/2-13 033936 SPRING, SCRAPER ASSEMBLY TRTP 051655 SCRAPER, 6' TIVAR F/ 255CD 051667 WELD'T, 6' END SCRAPER 061405 WELDMENT, 150B SCRAPER HANGER Page 72 TRTP150B - 09/2014...
  • Page 73 ASSEMBLY, 6’ SCRAPER SECTION TRTP 150B 30’ 051299 CLAMP, POLY F/ CURE SPRAY BAR PWB18 061438 ASSEMBLY, 6’ END SCRAPER SEC 150BTRTP 061437 ASSEMBLY, 4’ SCRAPER SECTION TRTP 150B 062966 ASSEMBLY, 3’ SCRAPER SECTION TRTP 150B Page 73 TRTP150B - 09/2014...

  • Page 74: Electrical Box Assembly

    Electrical Box Assembly SECTION 4 Illustration PARTS Page 74 TRTP150B - 09/2014...
  • Page 75 FUSE, ATC 5 AMP BLADE 036770 DECAL, CHARGE 036771 DECAL, TEMP 036772 DECAL, OIL 036918 FUSE, 25 AMP 038963 BOX, CONTROL 6 X 6 X 8 F/ TRTP 038965 BLOCK, 200B/150B 8-WAY FUSE 046401 PANEL, CONTROL 27005-2055 IGNITION SWITCH Page 75 TRTP150B - 09/2014...

  • Page 76: Rear Walkway Assembly (Option)

    Rear Walkway Assembly (Option) SECTION 4 Illustration PARTS Page 76 TRTP150B - 09/2014...
  • Page 77 Rear Walkway Assembly (Option) SECTION 4 Parts List PARTS Page 77 TRTP150B - 09/2014...

  • Page 78: Front Walkway Assembly (Option)

    Front Walkway Assembly (Option) SECTION 4 Illustration PARTS Page 78 TRTP150B - 09/2014...
  • Page 79 Front Walkway Assembly (Option) SECTION 4 Parts List PARTS Page 79 TRTP150B - 09/2014...
  • Page 80 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .

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