allen AW16-B Safety & Operation Manual

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W H E E L B U G G I E S
AW16-B
SAFETY &
OPERATIONS MANUAL
Manual Par t #: 06 851 7 | R ev isi on : B
Language: E n glish | O r igin a l In stru cti on s

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  • Page 1 W H E E L B U G G I E S AW16-B SAFETY & OPERATIONS MANUAL Manual Par t #: 06 851 7 | R ev isi on : B Language: E n glish | O r igin a l In stru cti on s...
  • Page 2 No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
  • Page 3: Limited Warranty

    Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.
  • Page 4: Table Of Contents

    Table of Contents GENERAL INFORMATION Sect Title Page General Information Limited Warranty .............................3 Information Contained in This Manual ......................5 Sound & Vibration Testing ........................6 Dealer Information / Ordering Parts ......................7 Model Number / Serial Identification, Unit Identification ................8 Technical Specifications ..........................9 Safety ..............................10 Federal / State Warning Regulations ......................11 Manual Tag Safety Detail .........................12...
  • Page 5: Information Contained In This Manual

    Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine and clutch is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.
  • Page 6: Sound & Vibration Testing

    Operator Ear SPL Seat Vibration Average Vibration Average Vibration Average - dB (A) - m/sec² - m/sec² - m/sec² This information was acquired from sound and vibration analysis tests conducted at Allen Engineering Corporation test facilities. PENDING INFORMATION Page 6 068521...
  • Page 7: Dealer Information / Ordering Parts

    Ordering Parts Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always con- tact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference.
  • Page 8: Model Number / Serial Identification, Unit Identification

    Battery (Full Electric) 16ft - Bucket Capacity Allen Wheel Serial Number: The serial number found on the identification plate is a ten digit format. The model number iden- tifies your machine and will ensure that you receive the correct replacement parts.
  • Page 9: Technical Specifications

    Technical Specifications GENERAL INFORMATION Measurements in this manual are in standard units Machine Features for AW16-B: • No Emissions • Ingress Rating ................IP67 • Run Time ................9+ hours • Charge Time ................6 hours • Motor .............Brushless AC Induction • Charger Power Input ....100VAC @ 60Hz - 240VAC @ 50 Hz •...
  • Page 10: Safety

    SECTION 1 SAFETY SECTION 1 SAFETY 068521 Page 10...
  • Page 11: Federal / State Warning Regulations

    Federal / State Warnings SECTION 1 SAFETY RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. SILICOSIS WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition...
  • Page 12: Manual Tag Safety Detail

    Manual Tag Safety Detail SECTION 1 SAFETY Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. NOTE defines an operating procedure, condition, etc.
  • Page 13: Hazard Symbols

    Hazard Symbols SECTION 1 SAFETY Potential hazards associated with the operation of this equipment will be ref- erenced with hazard symbols which may appear throughout this manual in conjunction with safety notes. 068521 Page 13...
  • Page 14: General Safety

    General Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in this manual and familiarize yourself with the location and proper use of all controls. •...
  • Page 15: Lifting Safety

    Lifting Safety SECTION 1 SAFETY FORKLIFT LIFT ONLY! This product is designed to ONLY be lifted by a forklift. • DO NOT use straps or chains to attempt to lift the machine. • When lifting the machine, all personnel must be clear of the machine. •...
  • Page 16: Transportation Safety

    Transportation Safety SECTION 1 SAFETY • Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” • ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc.
  • Page 17 Transportation Safety Continued GENERAL INFORMATION Transportation - Battery Disconnect: When transporting the buggy always disconnect the battery. To disconnect the battery from the electronic controls pull apart the blue connector, shown in the figure below. Battery Battery Disconnect Reconnect the battery after transporting the buggy to the desired location. 068521 Page 17...
  • Page 18: Operation

    SECTION 2 OPERATION SECTION 2 OPERATION 068521 Page 18...
  • Page 19: Introduction

    This machine is built with user safety in mind. However, it can present hazards if improperly operated and ser- viced. Follow operating instructions carefully. If you have any questions about operating or servicing this equip- ment, please contact your Allen Engineering Dealer or AEC Customer Service at 800-643-0095 or 870-236-7751.
  • Page 20: Operating Instructions

    Operating Instructions SECTION 2 OPERATION CONTROL PANEL 1. Digital Diagnostic Display: Display will allow access to settings, error warnings, and system information. Pressing the “Left Button” will cycle through the diffrent pages. 2. System Enable (E-Stop): Emergency stop button. Button will disable operation of machine when enguaged. Disenguage button (pull out) to enable operation of the machine.
  • Page 21 Operating Instructions SECTION 2 OPERATION Digital Diagnotic Display: Startup and Operation 1. Turn Vehical ON/OFF Switch to the “ON” position. 2. The display will power up. The start page will need to be confirmed to go to home page. 3. The main screen will have pop-ups if the “System Enable” switch is engauged (pushed in) or the “Forward/Neutral/Reverse”...
  • Page 22 Operating Instructions SECTION 2 OPERATION 6. Press the “Left Button” on the directional keypad to advance to error page for more details on active faults. 7. A maximum speed selection page can be utilized to reduce maximum speed differently than Turtle/Rabbit.
  • Page 23 Operating Instructions SECTION 2 OPERATION Basic Mode » Rabbit: 3.5 MPH » Turtle: 1.0 MPH • Reverse speed is not effected by the speed selection shown above. Reverse speed has a maximum setting of 2.4 MPH across all levels, but can be programmed to as slow as 1.0 MPH.
  • Page 24 Operating Instructions SECTION 2 OPERATION Driving Equipment • The Directional Control Lever (located on the top right side of the dash) controls the direction of travel - forward, reverse and neutral (free-wheeling). Select the direction of travel desired. The Speed Control Lever (located on the right side of the handle bar) controls the vehicle speed, power, and dynamic hydraulic braking.
  • Page 25 Steering the Buggy • Allen Buggies, models AW16, AW16-B and AW21 are steered using the Handlebars in front of the operator’s plat- form. • Turning the Handlebars Clockwise will cause the Buggy to turn to the Left when traveling in the Forward Direction.
  • Page 26: Charging The Unit

    Charging the Unit SECTION 2 OPERATION • Charge time for the unit is approximatly 6 hours. • The unit needs to be stored in an environment above 40°F (4°C). If it is stored below this temperature, charging the unit may be effected. If the unit is used in an environment below this temperature, please allow the unit to acclimate to a...
  • Page 27: Service

    SECTION 3 SERVICE SECTION 3 SERVICE 068521 Page 27...
  • Page 28: Cleaning Procedure

    Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •...
  • Page 29: Accessories

    SECTION 4 ACCESSORIES SECTION 4 ACCESSORIES 068521 Page 29...
  • Page 30: Accessories / Manual Revision Detail

    Accessories / Revision Detail SECTION 4 ACCESSORIES MANUAL REVISION DETAIL REVISION REVISION # REVISION DATE REVISION REFERENCE # 01/21 Initial Release 01/22 Updated Covers 08/22 Updated Transportation Safety Info. 068521 Page 30...
  • Page 31: Parts Manual

    Click the link, or go to the following website https://www.alleneng.com/aw16-b Mail: A physical copy of the manual can also be mailed to you upon request. Please contact Allen Engineering and one will be sent to you. Allen Engineering P.O. Box 819 Paragould, Ar.
  • Page 32 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .

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