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allen AW16-B Parts & Decals Manual

Wheel buggies
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W H E E L B U G G I E S
AW16-B
PARTS &
DECALS MANUAL
Manual Par t #: 06 851 7P | Re vi si on : A
Language: E n glish | O r igin a l In stru cti on s

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  • Page 1 W H E E L B U G G I E S AW16-B PARTS & DECALS MANUAL Manual Par t #: 06 851 7P | Re vi si on : A Language: E n glish | O r igin a l In stru cti on s...
  • Page 2 073000 AW16-B, All Electric Wheel Buggy, Poly-Bucket, Foam Filled Tires AW16-B, All Electric Wheel Buggy, Poly-Bucket, Foam Filled Tires For information regarding the following, please see “AW16-B Safety & Operations Manual” • Warranty Information • Dealer Information • How to Identify the Model / Serial Numbers on the Machine •...

  • Page 3: Table Of Contents

    Steering Column Assembly Parts List ..............27 Wheel Assemblies ..................... 28 Wheel Assemblies Contined ................29 Hydraulic System ....................30 Hydraulics System Parts List ................31 Decals ....................32 Decals, AW16-B ....................34 Revision Details ....................36 068517P Page 3...

  • Page 4: Parts

    SECTION 1 PARTS Section 1 PARTS Page 4 068517P...

  • Page 5: Factory Service Information

    Factory Service Information SECTION 1 Replacement Parts Procedure PARTS We recommend AEC quality replacement parts, available from the AEC Customer Service Department or your nearest AEC Dealer. Part numbers are subject to change without notice. Part numbers might be different outside of the United States of America.

  • Page 6: General Arrangement

    General Arrangement SECTION 1 PARTS ITEM PART # DESCRIPTION ASSEMBLY, AW16-B 073015 CONTROL CABINET ASSEMBLY, BUCKET 16 FT 3 073077 ASSEMBLY, AW16-B 073129 CHASSIS Page 6 068517P...
  • Page 7 SECTION 1 PARTS PAGE LEFT BLANK INTENTIONALLY 068517P Page 7...

  • Page 8: General Arrangement Continued

    General Arrangement Continued SECTION 1 PARTS RIGHT SIDE LEFT SIDE CONTROL PANEL Page 8 068517P...

  • Page 9: General Arrangement Parts List

    General Arrangement Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION 073002 WELDMENT, CABINET ASSEMBLY, BUCKET 16 FT 3 073077 073020 WELDMENT, BUGGY CHASSIS 073037 THROTTLE CABLE 073045 ASSEMBLY, STEERING COLUMN AND TIRE 073073 ASSEMBLY, FRONT / DRIVE WHEEL 42107-25 THROTTLE CONTROL LEVER 42115-01 OPERATOR PLATFORM...

  • Page 10: Control Cabinet Assembly

    Control Cabinet Assembly SECTION 1 PARTS CONTROL PANEL BUCKET SIDE OPERATOR SIDE OPERATOR SIDE BUCKET SIDE Page 10 068517P...

  • Page 11: Control Cabinet Assembly Parts List

    REAR CABINET PANEL 073046 SWITCH, ROTARY ON/OFF 073079 DISPLAY, DM430 073080 SWITCH, BUCKET DUMP 073091 DECAL, SIDE AW16-B PANEL 073110 WELDMENT, THROTTLE CABLE BRACKET 073118 SWITCH, FWD N REV ROCKER SWITCH 073119 SWITCH, LED LIGHT ROCKER SWITCH 073125 DECAL, TOP AW16-B PANEL...

  • Page 12: Control Cabinet Assembly Continued

    Control Cabinet Assembly Continued SECTION 1 PARTS UNDERSIDE SECTION B-B DETAIL A SCALE 1 / 2 SCALE 1 / 2 Page 12 068517P...
  • Page 13 REAR CABINET PANEL 073046 SWITCH, ROTARY ON/OFF 073079 DISPLAY, DM430 073080 SWITCH, BUCKET DUMP 073091 DECAL, SIDE AW16-B PANEL 073110 WELDMENT, THROTTLE CABLE BRACKET 073118 SWITCH, FWD N REV ROCKER SWITCH 073119 SWITCH, LED LIGHT ROCKER SWITCH 073125 DECAL, TOP AW16-B PANEL...

  • Page 14: Bucket Assembly

    FASTENER, NUT NYLOCK 3/8"-16 GRADE 8 017751 FASTENER, FLAT WASHER 3/8" GRADE 8 BUCKET, POLYETHYLENE 16 FT 3 42106-01 42106-02 BOLT, ELEVATOR 3/8"-16 X 1-1/2" 056400 DECAL, OVAL ALLEN 20" 073054 WELDMENT, BUCKET BASE 073076 WELDMENT, PIVIOT PIN FOR BUCKET BASE Page 14 068517P...
  • Page 15 SECTION 1 PARTS PAGE LEFT BLANK INTENTIONALLY 068517P Page 15...

  • Page 16: Chassis Assembly

    Chassis Assembly SECTION 1 PARTS Page 16 068517P...

  • Page 17: Chassis Assembly Parts List

    Chassis Assembly Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION 010040 FASTENER, HHCS 3/8"-16 X 2" GRADE 8 010069 FASTENER, HHCS 1/2"-13 X 1-1/2" GRADE 8 010464 FASTENER, NUT NYLOCK 3/8"-16 GRADE 8 011238 FASTENER, NUT HEX NYLOCK 1/2"-13 42107-25 LEVER, TRAVEL SPEED CONTROL 42115-01...

  • Page 18: Chassis Assembly Continued

    Chassis Assembly Continued SECTION 1 PARTS OPERATOR PLATFORM FRONT Page 18 068517P...
  • Page 19 Chassis Assembly Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION 010040 FASTENER, HHCS 3/8"-16 X 2" GRADE 8 010069 FASTENER, HHCS 1/2"-13 X 1-1/2" GRADE 8 010464 FASTENER, NUT NYLOCK 3/8"-16 GRADE 8 011238 FASTENER, NUT HEX NYLOCK 1/2"-13 42107-25 LEVER, TRAVEL SPEED CONTROL 42115-01...

  • Page 20: Transaxle And Motor

    Transaxle and Motor SECTION 1 PARTS A/C DRIVE MOTOR DRIVELINE ANTI-SLIP TRANSAXLE FRONT ITEM PART # DESCRIPTION 073020 WELDMENT, CHASSIS 073036 ASSEMBLY, TRANSAXLE AND MOTOR Page 20 068517P...
  • Page 21 SECTION 1 PARTS PAGE LEFT BLANK INTENTIONALLY 068517P Page 21...

  • Page 22: Battery Slide Assembly

    Battery Slide Assembly SECTION 1 PARTS DETAIL A SCALE 1/4 SIDE VIEW Page 22 068517P...

  • Page 23: Battery Slide Assembly And Parts List

    Battery Slide Assembly and Parts List SECTION 1 PARTS OPERATOR VIEW ITEM PART # DESCRIPTION 010039 FASTENER, HHCS 3/8"-16 X 3/4" LONG GRADE 8 010091 FASTENER, LOCK WASHER 3/8" 073020 WELDMENT, CHASSIS 010002 FASTENER, HHCS 1/4"-20 X 3/4" 010464 FASTENER, NUT NYLOCK 3/8"-16 GRADE 8 028402 FASTENER, HHCS 3/8"-16 X 1-1/2"...

  • Page 24: Handle Bar & Throttle

    Handle Bar & Throttle SECTION 1 PARTS UNDERSIDE Page 24 068517P...

  • Page 25: Handle Bar & Throttle Parts List

    Handle Bar & Throttle Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION 42102-07 GRIP FOR LEFT HANDLE 42107-25 LEVER FOR SPEED CONTROL 42126-01 WELDMENT, HANDLE BAR 048354 GRIP FOR RIGHT HANDLE 073002 (FOR REFRENCE) WELDMENT, CABINET 073026 THROTTLE CABLE SENSOR 073037 THROTTLE CABLE 073110...

  • Page 26: Steering Column Assembly

    Steering Column Assembly SECTION 1 PARTS Page 26 068517P...

  • Page 27: Steering Column Assembly Parts List

    Steering Column Assembly Parts List SECTION 1 PARTS ITEM PART # DESCRIPTION REF. BUGGY CHASSIS 42100-18 ASSEMBLY, TUBE AND BEARING RACE 073040 WELDMENT, STEERING COLUMN BE1400 BALL BEARING C00100 CLAMPING COLLAR 42126-01 HANDLE BAR 32100-16 FASTENER, FLAT WASHER 1-1/4" ID 3" OD 040637 FASTENER, HHCS 3/8"-16 X 2-1/4"...

  • Page 28: Wheel Assemblies

    Wheel Assemblies SECTION 1 PARTS DRIVE / FRONT WHEEL ASSEMBLY REFERENCE AXLE DRIVE / FRONT WHEEL ASSEMBLY ITEM PART # DESCRIPTION 42113-09 CONE LUG NUT B11/16/21 073072 5-LUG WHEEL SPACER 073083 OUTER WHEEL COVER 073084 WELDMENT, DRIVE WHEEL 073085 FASTENER, CAP NUT 1/2"-13 GRADE 8 073131 FOAM FILLED WHEEL *NOTE: Part quantities referenced in this table...

  • Page 29: Wheel Assemblies Contined

    Wheel Assemblies Contined SECTION 1 PARTS STEERING / REAR WHEEL ASSEMBLY STEERING / REAR WHEEL ASSEMBLY ITEM PART # DESCRIPTION 42113-03 HUB WITH 4 STUDS, 2 BEARINGS, SEAL AND CAP 42113-04 CASTLE STEERING NUT 1-1/4" NF X 9/16" 42113-05 COTTER PIN 1/8" X 1-1/2" 074589 FOAM FILLED WHEEL 073040...

  • Page 30: Hydraulic System

    Hydraulic System SECTION 1 PARTS HYDRAULIC 8" STROKE CYLINDER RETURN LINE (T) PRESSURE LINE (P) PRESSURE RELIEF MANIFOLD POWER UNIT AND HYDRAULIC DUMP CYLINDER Page 30 068517P...

  • Page 31: Hydraulics System Parts List

    BLOCK MANIFOLD 073107 POWER UNIT, HYDRAULIC DUMP CYLINDER The electric schematic for the AW16-B is available on the Allen Engineering website The electric schematic for the AW16-B is available on the Allen Engineering website under AW16-B under AW16-B equipment manuals equipment manuals.

  • Page 32: Decals

    SECTION 2 DECALS Section 2 Decals Page 32 068517P...
  • Page 33 SECTION 2 DECALS PAGE LEFT BLANK INTENTIONALLY 068517P Page 33...

  • Page 34: Decals, Aw16-B

    Decals, AW16-B SECTION 2 (Kit #: 073000D) DECALS Page 34 068517P...
  • Page 35 Decal Parts List, AW16-B SECTION 2 (Kit #: 073000D) DECALS ITEM PART # DESCRIPTION 056400 20" OVAL ALLEN 065653 LIFT HOOK 065917 PINCH POINT 066489 CHECKER (13.55" X 1") 066490 CHECKER (16.625" X 1") 068459 TIE DOWN 073023 CONTROL PANEL...

  • Page 36: Revision Details

    No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
  • Page 37 PAGE LEFT BLANK INTENTIONALLY...
  • Page 38 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .

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