allen AT-16 Operations & Parts Manual
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allen AT-16 Operations & Parts Manual

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AT-16 TRACK BUGGY
OPERATIONS & PARTS MANUAL
REVISION: 05.2018 | PART #: 056800

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Summary of Contents for allen AT-16

  • Page 1 AT-16 TRACK BUGGY OPERATIONS & PARTS MANUAL REVISION: 05.2018 | PART #: 056800...
  • Page 2 This manual, or a copy of it, must be kept with the machine at all times. There is a manual storage container located on the machine for your convenience. 056841 - 01/2013...
  • Page 3 Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
  • Page 4 New Machines and Parts....................One Year Warranty period begins on fi rst day of use by End User. This fi rst day of use is established by the date of a completed Allen Warranty Card or a Bill of Sale to the End User. All warranty is based on the following limited warranty terms and conditions, including the disclaimer of implied warranties and consequential damages.

  • Page 5: Table Of Contents

    Table of Contents Sect No. Title Page Limited Warranty Table of Contents Information Contained In This Manual Dealer Information Ordering Parts Model Number - Serial Number Codes viii Unit Identifi cation Technical specifi cations Engine Specifi cations Machine Dimensional Specifi cations Safety State Regulations Federal Regulations...

  • Page 6: Table Of Contents

    Table of Contents - Continued Sect No. Title Page Parts Factory Service Information Replacement Part Procedure Track Tensioner and Wheel Assembly Track Roller Assembly Track Bogey Assembly Left Track Assembly Right Track Assembly 4-10 Lever Assembly 4-12 Hydraulic Tank Assembly 4-18 Hydraulics 4-20...

  • Page 7: Information Contained In This Manual

    Complete any warranty requirements as specifi ed by the engine manufacturer in their instructions found inside the manual box located on the operator’s control panel. Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.

  • Page 8: Dealer Information

    Dealer Information Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certifi ed repairs and replacement parts. Place Allen Dealer information below for future reference.

  • Page 9: Ordering Parts

    Ordering Parts Section 4.0 contains illustrated parts lists for help in ordering replacement parts for your machine. Fol- low the instructions below when ordering parts to insure prompt and accurate delivery: All orders for service parts - include the serial number for the machine. Shipment will be delayed if this information is not available.

  • Page 10: Model Number - Serial Number Codes

    Model Number Series 16 - Bucket Size (16 ft Allen Track Serial Number The serial number found on the identifi cation plate is a ten digit format. The model number identifi es your machine and will ensure that you receive the correct replacement parts.

  • Page 11: Unit Identifi Cation

    Unit Identifi cation Unit Identifi cation Plate Location: An identifi cation plate listing the model number and the serial number is attached to each unit and is located on the bottom left hand corner of the operator control panel. See image below for serial number plate number location.

  • Page 12: Technical Specifi Cations

    Fuel Capacity 6 gal. (22.7 L) The Allen AT-16 Track Drive Power Buggies, are intended for the transportation of concrete and ma- terial handling. The Track Buggy is equipped with a low dump height which provides clearance and enables the operator to maneuver over any form height. In addition the Track Buggy has a unique tub design that reduces concrete splatter outside the polyethylene tub (bucket).

  • Page 13: Engine Specifi Cations

    Engine Specifi cations 27 HP Kohler MODEL CV740-3001 Weight 108.0 lbs Engine Displacement (cc) Start Type Electric Engine Type Command Pro V-Twin CV740–OHV Rated Power (HP) Torque (ft./lbs.) Displacement (cu. in.) Shaft Output Vertical Shaft Diameter (in.) 1 1/8 Shaft Length (in.) 3 5/32 Shaft End Tapped (Diameter (in.)/Threads per inch) 7/16–20...
  • Page 14 Dimensional Specifi cations 056841 - 01/2013 Page xii...

  • Page 15: Safety

    SECTION 1 SAFETY Section 1 SAFETY Page 1-1 056841 - 01/2013...

  • Page 16: State Regulations

    State Regulations SECTION 1 Proposition 65 Warning SAFETY Page 1-2 056841 - 01/2013...

  • Page 17: Federal Regulations

    Federal Regulations SECTION 1 Respiratory Hazards SAFETY Page 1-3 056841 - 01/2013...

  • Page 18: 1.1 Safety Information

    1.1 Safety Information SECTION 1 SAFETY Do not operate or service the equipment before reading the entire manual. Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the safety mes- sages and operating instructions could result in injury to yourself and others. SAFETY NOTES The four safety notes shown below will inform you about potential hazards that could injure you or oth- ers.

  • Page 19: Safety Symbols

    1.2 Safety Symbols SECTION 1 SAFETY Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction with safety notes. Page 1-5 056841 - 01/2013...

  • Page 20: 1.3 General Safety

    1.3 General Safety SECTION 1 SAFETY ● NEVER operate this equipment without proper protective clothing, shatterproof glasses, respiratory protection, hearing protection, steel-toed boots and other protective devices required by the job or city and state regulations. ● ALWAYS avoid wearing jewelry or loose fi tting clothes that may snag on the controls or moving parts as this can cause serious injury.
  • Page 21 1.3 General Safety (cont’d) SECTION 1 SAFETY ● ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of the nearest ambulance, doctor and fi re department. This information will be invalu- able in the case of an emergency.
  • Page 22 SECTION 1 1.3 General Safety (cont’d) SAFETY ● ALWAYS keep the machine in proper running condition. ● Fix damage to machine and replace any broken parts immediately. ● ALWAYS store equipment properly when it is not being used. Equipment should be stored in a clean, dry location out of the reach of children and unauthorized personnel.
  • Page 23 1.3 General Safety (cont’d) SECTION 1 SAFETY ● DO NOT start the engine near spilled fuel or combustible fl uids. Fuel is extremely fl ammable and its vapors can cause an explosion if ignited. ● ALWAYS refuel in a well-ventilated area, away from sparks and open fl ames. ●...
  • Page 24 1.3 General Safety (cont’d) SECTION 1 SAFETY ● ALWAYS recharge the battery in a well-ventilated environment to avoid the risk of a dangerous con- centration of combustible gases. ● If the battery liquid (dilute sulfuric acid) comes into contact with clothing or skin, rinse skin or clothing immediately with plenty of water.
  • Page 25 1.3 General Safety (cont’d) SECTION 1 SAFETY Page 1-11 056841 - 01/2013...
  • Page 26 1.3 General Safety (cont’d) SECTION 1 SAFETY Page 1-12 056841 - 01/2013...
  • Page 27 1.3 General Safety (cont’d) SECTION 1 SAFETY Page 1-13 056841 - 01/2013...
  • Page 28 1.3 General Safety (cont’d) SECTION 1 SAFETY Page 1-14 056841 - 01/2013...

  • Page 29: 1.4 Transportation Safety

    1.4 Transportation Safety SECTION 1 SAFETY ● When lifting the buggy, all personnel must be clear of the machine. ● DO NOT stand near or under the machine while it is being lifted. ● DO NOT lift the buggy with the bucket loaded. Lifting instructions using a hoist: ●...
  • Page 30 SECTION 1 1.4 Transportation Safety (cont’d) SAFETY ● Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” ● ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc.

  • Page 31: Operations

    SECTION 2 OPERATIONS Section 2 OPERATIONS Page 2-1 056841 - 01/2013...

  • Page 32: Pre-Operating Instructions

    Pre-Operating Instructions SECTION 2 OPERATIONS Before operation each day ensure the following: • All guards, side screens and panels are in place. • All safety and information signs are in place and legible. • Engine and hydraulic oil levels are correct. •...
  • Page 33 Pre-Operating Instructions - cont’d SECTION 2 OPERATIONS Watch for conditions that could cause: • Loss of control • A collision • Tipover Check overhead clearances. Know the size of doorways and canopies. Know exactly how much clear- ance you have under power lines and telephone lines. All local, state/provincial, and federal regulations must be met before approaching power lines, overhead or underground cables or other power sources with any part of your power buggy.

  • Page 34: Starting

    Starting Instructions SECTION 2 OPERATIONS Make sure that the parking brake is fully applied and in the locked position. Make sure fuel valve is open on fuel tank. Note: If engine is cold, move choke lever to close position. If engine is hot, set choke to open position. Move the throttle lever slightly towards the bucket.

  • Page 35: Operating

    Operating Instructions SECTION 2 OPERATIONS To drive and stop equipment: A) With parking brake engaged and directional control in center position, increase the engine speed to full throttle using the throttle lever on the left side of the control panel. B) Release the parking brake.
  • Page 36 Operating Instructions - cont’d SECTION 2 OPERATIONS HYDRAULIC TANK FUEL TANK BRAKE LEVER TRANSPORT LEVER HOUR CHOKE METER LIGHT SWITCH E-STOP BUTTON HORN SWITCH ENGINE SWITCH THROTTLE DUMP SWITCH CONTROL HANDLE Page 2-6 056841 - 01/2013...
  • Page 37 Operating Instructions - cont’d SECTION 2 OPERATIONS Keep personnel clear of the buggy during travel. Do not allow anyone to stand/pass in front of the buggy during travel. Do not approach personnel standing in front of fi xed objects. Do not allow others to ride on the buggy. Test the controls for proper operation.
  • Page 38 SECTION 2 Operating Instructions - cont’d OPERATIONS If possible, plan to load, unload, and turn on fl at, level ground. Be sure there is enough clearance for traveling. Watch the front and side clearances when turning. Handle only stable and properly arranged loads. When handling off-center loads which cannot be cen- tered, operate with extra caution.

  • Page 39: Bucket Capacity

    SECTION 2 Bucket Capacity OPERATIONS 16 CU FT. 13 CU FT. Page 2-9 056841 - 01/2013...
  • Page 40 OUR QUALITY POLICY The Allen Engineering Team is fully committed to exceeding customer expectations for the quality of the products and services provided through the continuous improvement process of reducing waste, defects, and variability in everything we do.

  • Page 41: Service

    SECTION 3 SERVICE Section 3 SERVICE Page 3-1 056841 - 01/2013...

  • Page 42: Maintenance Instructions

    Maintenance Instructions SECTION 3 SERVICE Maintenance described in this section represents minimum requirements for continuous satisfactory operation of the machine. Because improperly maintained machines are hazardous, it is extremely important that only qualified mechanics perform maintenance work. It is imperative that only genuine AEC parts are used if replacement is needed as substituted parts in critical areas may place the operator at risk.

  • Page 43: Air Filter Maintenance

    Air Filter Maintenance SECTION 3 SERVICE Pre-Cleaner Maintenance Procedure This engine is equipped with a large capacity, dual element air filter—an oiled, foam pre-cleaner sur- rounds a high density paper element. WING NUT COVER FOAM PRE-CLEANER PAPER ELEMENT ENGINE MEMBER Every 25 hours of operating time (more often under extremely dusty or dirty conditions) the oiled, foam pre-cleaner needs washing and oiling.
  • Page 44 Air Filter Maintenance - cont’d SECTION 3 SERVICE Paper Element Maintenance Procedure Every 100 operating hours (more often under extremely dusty or dirty conditions) clean or replace the paper element as follows: • Raise the bucket. • Unlatch and remove the engine housing cover and access the air filter from the front. Remove wing nut, air filter cover and paper element with foam pre-cleaner.

  • Page 45: Engine Oil Maintenance

    Engine Oil Maintenance SECTION 3 SERVICE Engine Oil Level Check • ALWAYS check the engine oil dipstick before using the buggy. At a minimum check engine oil once per day. Follow the Maintenance and Lubrication Chart contained herein. • ALWAYS use a good quality engine oil. •...

  • Page 46: Maintenance Schedule

    Maintenance Schedule SECTION 3 SERVICE Maintenance Schedule Item Daily Weekly Monthly Annually 100 Hours Check external hardware ü Check hydraulic oil level ü Check hydraulic fittings and hoses ü Apply grease to track rollers ü Apply grease to bucket hinge ü...

  • Page 47: Filter Replacement

    Filter Replacement SECTION 3 SERVICE AIR CLEANER PAPER ELEMENT PART #: 45 083 02 ENGINE OIL FILTER PART #: 52 050 02 ENGINE FUEL FILTER PART #: 24 050 13 HYDRAULIC OIL FILTER PART #: 046730 Page 3-7 056841 - 01/2013...
  • Page 48 Filter Replacement - cont’d SECTION 3 SERVICE FILTER MAINTENANCE KIT Includes air filter, pre-cleaner, oil filter, fuel filter, 10W-30 oil (2-quarts) and 2-spark plugs Air filter part number 45 083 01 Pre-cleaner part number 45 083 01 Oil filter part number 52 050 02 Fuel filter part number 24 050 13 Spark plug part number 12 132 02 Page 3-8...
  • Page 49 Track Tension Adjustment SECTION 3 SERVICE The track stretches during its life cycle and needs to be adjusted regularly. Hoist one side of the machine so that the buggy is parallel to the ground. Inspect the clearance between the track and the second wheel to be approximately 1/2” [12.7mm]. Adjust the tracks by loosening the lock nuts and tightening the adjustment bolt to the desired dimen- sion.
  • Page 50 Troubleshooting SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Battery is discharged - Add battery fluid - Charge the battery - Replace the battery Battery cable is disconnected - Connect battery cable Blown fuse - Replace fuse Bad connection or breakage in the wiring - Contact your AEC dealer Out of fuel - Fill fuel...
  • Page 51 Troubleshooting - cont’d SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Bad fuel - Change fuel Clogged air cleaner - Clean or replace the air cleaner Black smoke comes out of exhaust Choke is not fully open - Open the choke fully Engine Other (other than above) - Contact your AEC dealer...
  • Page 52 Engine Belt Tension Adjustment SECTION 3 SERVICE To tension engine belts use the 2 engine belt tensioning bolts. (A) Engine Belt Tensioning Specifications are 2-1/8”. Page 3-12 056841 - 01/2013...
  • Page 53 Engine Belt Tension Adjustment (cont’d) SECTION 3 SERVICE When tensioning engine belts place a tape measure on the Main Frame as pictured above. The end of the tape measure will rest against the engine block. There is a recess in the Main Frame for the Engine plate as indicated in picture above with a yellow line.
  • Page 54 Auxillary Belt Tension Adjustment SECTION 3 SERVICE Place straight edge on the edge of the framework. Notice the arrows that point to the two half moon cut-outs in the framework, use the cut-outs as a guideline for tensioning the Auxillary Pump. The arrows in picture above point to the corner edges of the pump mounting plate.
  • Page 55 Auxillary Belt Tension Adjustment (cont’d) SECTION 3 SERVICE Place a tape measure against the back side of cut-out and measure ½” to the corner edge of the pump mounting plate for desired Auxillary Pump belt tension. Auxillary Pump Belt tension must be set before setting Engine / Transmission Drive belt tension.
  • Page 56 SECTION 3 SERVICE VISIT US!!! www.alleneng.com LIKE US!!! www.facebook.com/AllenEngineering FOLLOW US!!! @alleneng www.youtube.com/AllenMachinery WATCH US!!! Page 3-16 056841 - 01/2013...

  • Page 57: Parts

    SECTION 4 PARTS Section 4 PARTS Page 4-1 056841 - 12/2012...

  • Page 58: Factory Service Information

    Factory Service Information SECTION 4 PARTS This section contains the illustrated drawings and parts list for help in identifying and/or ordering re- placement parts for your machine. Follow the instructions in the front section of this manual “Ordering Parts” when ordering replacement parts to insure prompt and accurate delivery. The FRONT and/or REAR orientations are defined from the operator’s view of sitting on machine (SOM).

  • Page 59: Replacement Part Procedure

    Replacement Parts Procedures SECTION 4 PARTS We recommend AEC quality replacement parts, available from the AEC Customer Service Department or your nearest AEC Dealer. Part numbers are subject to change without notice. Part numbers might be different outside of the United States of America.

  • Page 60: Track Tensioner And Wheel Assembly

    Track Tensioner and Wheel Assembly SECTION 4 Illustration PARTS Page 4-4 056841 - 12/2012...
  • Page 61 Track Tensioner and Wheel Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 011238 FSTN, NUT HEX NYLOK 1/2-13 011490 FSTN, FW HARDENED 1/2 056719 BEARING, 6204-2RS C/3 056720 SEAL, I.S.P. 20 X 47 X 7 A-NBR SEAL 056728 IDLER WHEEL WMNT 056729 AXLE F/ IDLER...

  • Page 62: Track Roller Assembly

    Track Roller Assembly - 056761 SECTION 4 Illustration and Parts List PARTS ITEM PART NO. DESCRIPTION 056761 ROLLER ASSEMBLY 011238 FSTN, NUT HEX NYLOK 1/2-13 011490 FSTN, FW HARDENED 1/2 056710 AXLE F/ ROLLER 056718 ROLLER 056719 BEARING, 6204-2RS C/3 056720 SEAL, I.S.P.

  • Page 63: Track Bogey Assembly

    Track Bogey Assembly SECTION 4 Illustration and Parts List PARTS ITEM PART NO. DESCRIPTION 010513 FITTING, 1/4-28 STR GREASE 056632 IDLER BOGEY 056761 ROLLER ASSEMBLY Use Mobilith SHC220 or equivalent on all grease fittings. Page 4-7 056841 - 12/2012...

  • Page 64: Left Track Assembly

    Left Track Assembly - 056674 SECTION 4 Illustration PARTS Page 4-8 056841 - 12/2012...
  • Page 65 Left Track Assembly - 056674 SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 010003 FSTN, HHCS 1/4-20 X 1 010037 FSTN, HHCS 3/8-16 X 1-1/4 GR 5 010091 FSTN, LW 3/8 010093 FSTN, LW 1/2 010112 FSTN, NUT HEX 3/4-10 010464 FSTN, NUT NYLOK 3/8-16 010513...

  • Page 66: Right Track Assembly

    Right Track Assembly - 056677 SECTION 4 Illustration PARTS Page 4-10 056841 - 12/2012...
  • Page 67 Right Track Assembly - 056677 SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 010003 FSTN, HHCS 1/4-20 X 1 010037 FSTN, HHCS 3/8-16 X 1-1/4 GR 5 010088 FSTN, FW 1” 010091 FSTN, LW 3/8 010102 FSTN, NUT HEX 3/8-16 010112 FSTN, NUT HEX 3/4-10 010464...

  • Page 68: Lever Assembly

    Lever Assembly SECTION 4 Illustration PARTS Components eliminated for clarity. Page 4-12 056841 - 12/2012...
  • Page 69 Lever Assembly SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 010003 FSTN, HHCS 1/4-20 X 1 010023 FSTN, HHCS 5/16-18 X 1-3/4 010024 FSTN, HHCS 5/16-18 X 2 GR 5 010035 FSTN, HHCS 3/8-16 X 3/4 010039 FSTN, HHCS 3/8-16 X 1 3/4” LONG GR5 010069 FSTN, HHCS 1/2-13 X 1-1/2 010087...
  • Page 70 Lever Assembly - cont’d SECTION 4 Illustration PARTS Components eliminated for clarity. Page 4-14 056841 - 12/2012...
  • Page 71 Lever Assembly - cont’d SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 010003 FSTN, HHCS 1/4-20 X 1 010023 FSTN, HHCS 5/16-18 X 1-3/4 010024 FSTN, HHCS 5/16-18 X 2 GR 5 010035 FSTN, HHCS 3/8-16 X 3/4 010039 FSTN, HHCS 3/8-16 X 1 3/4”...
  • Page 72 Lever Assembly - cont’d SECTION 4 Illustration PARTS Page 4-16 056841 - 12/2012...
  • Page 73 Lever Assembly - cont’d SECTION 4 Parts List PARTS ITEM PART # DESCRIPTION 010020 FSTN, HHCS 5/16-18 X 1 010023 FSTN, HHCS 5/16-18 X 1-3/4 010024 FSTN, HHCS 5/16-18 X 2 GR 5 010035 FSTN, HHCS 3/8-16 X 3/4 010039 FSTN, HHCS 3/8-16 X 1 3/4”...

  • Page 74: Hydraulic Tank Assembly

    Hydraulic Tank Assembly SECTION 4 Illustration PARTS Page 4-18 056841 - 12/2012...
  • Page 75 Hydraulic Tank Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 038664 #10 HOSE CLAMP 045948 FITTING, 7574051 MAGNETIC PLUG 046732 SUCTION STRAINER TMF-02-06 047518 FTG, F2404-8-8 056421 FILLER BREATHER 056758 HYDRAULIC OIL TANK 052880 FITTING, 4504-10-10-10 4604-10-8 FITTING, 4604-10-8 052900 HOSE, HS-TB-9 052883...

  • Page 76: Hydraulics

    Hydraulics SECTION 4 Illustration PARTS Page 4-20 056841 - 12/2012...
  • Page 77 Hydraulics SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 038664 #10 HOSE CLAMP 042343 FSTN, SFBHCS 1/4”-20 x 3/4 045915 FTG, F6400-6-6-O STR JIC-SAE 045921 FTG, F6400-8-8-O STR JIC-SAE 045922 FTG, F6400-4-6-O STR JIC-SAE 045952 FTG, F6801-6-6-NWO 90° ELB 046350 FTG, F6602-8-8-8-O TEE 046366...
  • Page 78 Hydraulics - cont’d SECTION 4 Illustration PARTS Page 4-22 056841 - 12/2012...
  • Page 79 Hydraulics - cont’d SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 038664 #10 HOSE CLAMP 042343 FSTN, SFBHCS 1/4”-20 x 3/4 045915 FTG, F6400-6-6-O STR JIC-SAE 045921 FTG, F6400-8-8-O STR JIC-SAE 045922 FTG, F6400-4-6-O STR JIC-SAE 045952 FTG, F6801-6-6-NWO 90° ELB 046350 FTG, F6602-8-8-8-O TEE 046366...
  • Page 80 Hydraulics - cont’d SECTION 4 Illustration PARTS Page 4-24 056841 - 12/2012...
  • Page 81 Hydraulics - cont’d SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 038664 #10 HOSE CLAMP 042343 FSTN, SFBHCS 1/4”-20 x 3/4 045915 FTG, F6400-6-6-O STR JIC-SAE 045921 FTG, F6400-8-8-O STR JIC-SAE 045922 FTG, F6400-4-6-O STR JIC-SAE 045952 FTG, F6801-6-6-NWO 90° ELB 046350 FTG, F6602-8-8-8-O TEE 046366...

  • Page 82: Electrical Schematic

    Electrical Schematic SECTION 4 PARTS Page 4-26 056841 - 12/2012...
  • Page 83 SECTION 4 PARTS Electrical Schematic Page 4-27 056841 - 12/2012...

  • Page 84: Cabinet Assembly

    Cabinet Assembly SECTION 4 Illustration PARTS Page 4-28 056841 - 12/2012...
  • Page 85 Cabinet Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010036 FSTN, HHCS 3/8-16 X 1 017751 FSTN, FW HARD A325 3/8 (p) 029671 FSTN, NUT HEX 1/4-20 NYLOC 042343 FSTN, SFBHCS 1/4”-20 x 3/4 042344 FSTN, SFBHCS 5/16”-18 x 3/4 056656 MAIN FRAME WMNT 056706...
  • Page 86 SECTION 4 PARTS WRAPS AROUND MUFFLER Page 4-30 056841 - 12/2012...

  • Page 87: Engine Mount Assembly

    Engine Mount Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010307 KEY, 1/4” X 2” LONG 010464 FSTN, NUT NYLOK 3/8-16 011238 FSTN, NUT HEX NYLOK 1/2-13 011490 FSTN, FW HARDENED 1/2 017898 FSTN, HHCS 7/16-20 X 1-1/2 GR8 026775 SCR, 3/8-16x2 GR 8 HHC 039740...

  • Page 88: Stand Assembly

    Stand Assembly SECTION 4 Illustration PARTS Page 4-32 056841 - 12/2012...
  • Page 89 Stand Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010038 BOLT, 3/8-16x1-1/2 GR 5 HHCS 010069 FSTN, HHCS 1/2-13 X 1-1/2 010091 FSTN, LW 3/8 011238 FSTN, NUT HEX NYLOK 1/2-13 048423 RUBBER BUMPER 052801 DECAL, LIFT POINT TRACK BUGGY 056656 MAIN FRAME WMNT, TRACK BUGGY 056696...

  • Page 90: Track Assembly

    Track Assembly SECTION 4 Illustration PARTS Page 4-34 056841 - 12/2012...
  • Page 91 Track Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010003 FSTN, HHCS 1/4-20 X 1 010087 FSTN, FW 3/4 020542 FSTN, NUT STOVER LOCK 1/4-20 045952 FTG, F6801-6-6-NWO 90° ELB 049351 FSTN, NUT 3/4-10 GR 8 NYLOCK HEX 050237 FSTN, HHCS 3/4-10 X 4 1/2”...

  • Page 92: Fuel Assembly

    Fuel Assembly SECTION 4 Illustration PARTS Page 4-36 056841 - 12/2012...
  • Page 93 Fuel Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010100 FSTN, NUT HEX 5/16-18 012612 FSTN, NUT HEX NYLOCK 5/16-18 019429 HOSE, 5/16” FUEL LINE 41” 019430 FSTN, CLAMP SIZE 4 MINI 048921 STRAP, TANK MSP425 049035 CAP, 3-1/2” VENTED BLACK 056679 KOHLER ENGINE, 27HP VERT 056749...

  • Page 94: Control Panel Assembly

    Control Panel Assembly SECTION 4 Illustration PARTS 18 25 4 10 Page 4-38 056841 - 12/2012...
  • Page 95 Control Panel Assembly SECTION 4 Parts List PARTS ITEM PART NO. DESCRIPTION 010035 FSTN, HHCS 3/8-16 X 3/4 059602 FSTN, PPHS 6-32 X 3/8” 029568 NUT, 10-32 NYLOCK HEX 020542 FSTN, NUT HEX 1/4-20 NYLOC 029928 CHOKE CABLE ASSEMBLY 032125 SWITCH, ROCKER #91B2184 034618 SCR #10-32 X1...

  • Page 96: Bucket Assembly

    Bucket Assembly SECTION 4 Illustration PARTS Page 4-40 056841 - 12/2012...
  • Page 97 FSTN, NUT HEX 1/4-20 NYLOC 049351 FSTN, NUT 3/4-10 GR 8 NYLOCK HEX 050237 FSTN, HHCS 3/4-10 X 4 1/2” GRADE 8 ZINC 056400 DECAL, 20” OVAL ALLEN 056646 MB-16/21 BUCKET BASE 042343 FSTN, SFBHCS 1/4”-20 x 3/4 42106-01 PLASTIC BUCKET, 16 CU FT...

  • Page 98: Skid Plate Assembly

    Skid Plate Assembly SECTION 4 Illustration and Parts List PARTS ITEM PART NO. DESCRIPTION 056929 SKID PLATE 010067 FSTN, HHCS 1/2-13 X 1 010085 FSTN, FW 1/2 010093 FSTN, LW 1/2 Page 4-42 056841 - 12/2012...

  • Page 99: Handle Bar Assembly

    Handle Bar Assembly SECTION 4 Illustration and Parts List PARTS ITEM PART NO. DESCRIPTION 056385 HANDLE BAR WMNT 010068 FSTN, HHCS 1/2-13 X 1-1/4 GR 5 011238 FSTN, NUT HEX NYLOK 1/2-13 048665 TUBE, MANUAL PACK PLASTIC 9000-14 053189 FSTN, U-BOLT - 3-1/2” 010102 FSTN, NUT HEX 3/8-16 036881...

  • Page 100: Decal Layout - Right

    SECTION 4 Illustration PARTS ITEM PART NO. DESCRIPTION 052806 DECAL, TOP PANEL 1 TRACK BUGGY 056340 DECAL ALLEN OVAL 4” X 6.67” WHITE 056400 DECAL, 20” OVAL ALLEN 053448 DECAL, LIFT HERE ONLY (SP) 052803 DECAL, RIGHT ARROW GREASE FITTING 052802...

  • Page 101: Decal Layout - Left

    Illustration PARTS ITEM PART NO. DESCRIPTION 052808 DECAL, HYDRAULIC FLUID TRACK BUGGY 056340 DECAL ALLEN OVAL 4” X 6.67” WHITE DECAL, CHECK STRIPE 1-1/2” X 12” LG DE2700 052800 DECAL, AT16 TRACK BUGGY 056338 DECAL AEC 1.5” X 3.25” WHITE/RED...
  • Page 102 Filter Kit SECTION 4 PARTS ITEM PART NO. DESCRIPTION KIT, AT16 BUGGY FILTER 066445 057991 AIR FILTER CH-1000 40 KHLR 6208304-S 057992 FOAM AIR P-CLNR CH-1000 40 6208303-S OIL FILTER CH-1000 40KOLR 5205002-S1 057994 046730 FILTER ELEMENT SF 6310-18 057993 FUEL FILTER CH-1000 40KHR 2405013-S1 Page 4-46 056841 - 12/2012...
  • Page 103 INTENTIONALLY BLANK 056841 - 01/2013...
  • Page 104 P.O. BOX 819 PARAGOULD, AR 72451 USA 800.643.0095 (USA ONLY) / 870.236.7751 FAX: 800.643.0097 (USA ONLY) / 870.236.3934 WWW.ALLENENG.COM CONNECT WITH US ON...

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