Table of Contents
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Preface
Please read the following instructions carefully before
starting to use your compressor.
It is a solid, safe and reliable machine, built according to
the latest technology. Follow the instructions in this
booklet and we guarantee you years of trouble free
operation.
Always keep the manual available near the machine. In all
correspondence always mention the compressor type and
serial number, shown on the data plate.
The company reserves the right to make changes without
prior notice.
Table of Contents
1
Safety precautions .............................................. 7
1.1 Introduction .......................................................... 7
1.2 General safety precautions ................................... 7
1.3 Safety during use and operation ........................... 8
1.4 Safety during maintenance and repair .................. 9
1.5 Tool applications safety........................................ 9
1.6 Batteries ................................................................ 9
1.7 Ether fuel systems............................................... 10
1.8 Pressure vessels .................................................. 10
1.9 Safety valves....................................................... 10
1.10 Injury prevention ................................................ 10
2
Leading particulars .......................................... 12
2.1 General description............................................. 12
3
Main parts ......................................................... 14
4
Overview............................................................ 16
4.1.1
Air flow ........................................................... 18
4.1.2
Oil system ....................................................... 18
4.1.3
Continuous regulating system ......................... 18
5
Electrical system ............................................... 20
6
Operating instructions ..................................... 22
6.1 Lifting Instructions ............................................. 22
6.2 Before Starting.................................................... 22
6.3 Rear-end of compressor upwind......................... 23
6.4 Starting / Stopping .............................................. 24
6.4.1
Control panel................................................... 25
6.4.2
Overview icons ............................................... 26
6.4.3
Automatic functions ........................................ 28
6.4.4
Possible views ................................................. 29
6.4.5
Starting ............................................................ 30
6.4.6
Stopping .......................................................... 34
6.4.7
Shutdown ........................................................ 35
6.4.8
Power off......................................................... 35
6.4.9
Diesel particulate filter regeneration............... 35
6.4.10 Automatic dpf regeneration (default).............. 36
6.4.11 Inhibit dpf regeneration................................... 36
6.4.12 Increasing soot load ........................................ 36
6.4.13 Turning regeneration back to auto .................. 37
- 5 -
6.4.14 Force dpf regeneration .................................... 37
6.4.15 Service regeneration........................................ 37
6.4.16 Settings............................................................ 37
6.4.17 Fault codes ...................................................... 40
6.4.18 Emergency stop............................................... 43
7
Maintenance...................................................... 44
7.1 Use of service paks............................................. 44
.............................................................................44
7.3 Lubrication oils................................................... 46
7.4 Oil level check.................................................... 47
7.4.1
Check Engine oil level .................................... 47
7.4.2
Check compressor oil level ............................. 47
7.4.3
Engine oil and oil filter change ....................... 47
7.4.4
Compressor oil and oil filter change ............... 47
7.5 Cleaning coolers ................................................. 48
7.6 Battery care......................................................... 48
7.6.1
Electrolyte ....................................................... 48
7.6.2
Recharging a battery ....................................... 48
7.6.3
Battery maintenance........................................ 48
7.7 Storage................................................................ 48
7.8 Service kits ......................................................... 48
8
Adjustments and servicing procedures .......... 49
8.2 Air filter engine/compressor............................... 50
8.2.1
Main parts ....................................................... 50
8.2.2
Cleaning the dust trap ..................................... 50
8.2.3
Replacing the air filter element ....................... 50
8.2.4
Air filter maintenance ..................................... 50
8.3 Air receiver......................................................... 51
8.4 Safety valve ........................................................ 51
8.5 Fuel system......................................................... 51
8.6 Water separator with primary pump................... 51
9
Problem solving ................................................ 52
9.1 Problem solving chart......................................... 52
9.2 Alternator precautions ........................................ 52
10
Technical specifications.................................... 54
10.1 Torque values ..................................................... 54
10.1.1 General torque values...................................... 54
10.1.2 Critical torque values ...................................... 54
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