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CALIFORNIA Proposition 65
WARNING
Breathing diesel engine exhaust exposes you to chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm.
• Always start and operate the engine in a well-ventilated area.
• If in an enclosed area, vent the exhaust to the outside.
• Do not modify or tamper with the exhaust system.
• Do not idle the engine except as necessary.
For more information go to
Instruction Manual for AC Compressors
English
XAS 185 KD T4F HOP
www.P65warnings.ca.gov/diesel.
Engine Kubota D1803-CR-TIE4B
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Table of Contents
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Summary of Contents for Atlas Copco XAS 185 KD T4F HOP
- Page 1 Instruction Manual for AC Compressors English XAS 185 KD T4F HOP Engine Kubota D1803-CR-TIE4B CALIFORNIA Proposition 65 WARNING Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
- Page 3 Instruction Manual for AC Compressor XAS 185 KD T4F HOP Original instructions Printed matter No 1310 3018 02 ATLAS COPCO - PORTABLE ENERGY DIVISION 10/2019 www.atlascopco.com...
- Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.
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Page 5: Table Of Contents
Table of contents Preface 6.3.13 Turning regeneration back to auto ....41 6.3.14 Force dpf regeneration ........41 Please read the following instructions carefully before Safety precautions ..........7 starting to use your compressor. 6.3.15 Service regeneration........41 1.1 Introduction ............7 6.3.16 Settings............ - Page 6 10.1 Torque values ............. 59 10.1.1 General torque values........59 10.1.2 Critical torque values ........59 10.2 compressor /engine specifications ...... 60 10.2.1 Reference conditions........60 10.2.2 Limitations ............60 10.2.3 Altitude unit performance curve ..... 61 10.2.4 Performance data..........62 10.3 Design data ............
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Page 7: Safety Precautions
1 The owner is responsible for maintaining the unit in a The policy of Atlas Copco is to provide the users of their safe operating condition. Unit parts and accessories 10 Never operate a machine or equipment beyond its rated equipment with safe, reliable and efficient products. -
Page 8: Safety During Use And Operation
or sparks on a machine, the surrounding components disengage the overrun brake mechanism (if equipped). the hose ends to dampen the blast in case a connection shall first be screened with non-flammable material. starts leaking or should become undone. 3 Never exceed the maximum towing speed of the unit. 23 Never use a light source with open flame for inspecting 4 Place the unit on level ground and chock the wheels Close the compressor air outlet valve before... -
Page 9: Safety During Maintenance And Repair
- there are no fuel, oil or coolant leaks,- all fasteners are tight and speeds are correct and that the control and intended to act as insulation if such is not clearly shutdown devices function correctly. marked by the manufacturer. - all electrical leads are secure and in good order, 11 Do not remove any of, or tamper with, the sound 14 Never strike a hammer against a hardened object;... - Page 10 Ether fuel Systems 3 National legislation requirements with respect to re- below 70 dB(A): no action needs to be taken, inspection must be complied with. above 70 dB(A): noise-protective devices should be Ether fuel systems are used for diesel cold starting. 4 No welding or heat treatment of any kind is permitted provided for people continuously being present in the 1 1 Do not use ether as a starting aid in conjunction with...
- Page 11 the lifting force is applied at an angle to its load axis. 11 For maximum safety and efficiency of the lifting apparatus all lifting members shall be applied as near to perpendicular as possible. If required, a lifting beam shall be applied between hoist, and load. 12 When heavy parts are being lifted with a hoist, it is strictly forbidden to dwell or pass under the load or in the space which is liable to be hit if the load or part of...
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Page 12: Leading Particulars
Leading particulars Description of Safety Pictograms Used in this GENERAL DESCRIPTION Compressor oil system Manual The oil is boosted by air pressure. The system has no oil pump. The oil is removed from the air, in the air/oil vessel first by centrifugal force, second through the oil separator This symbol draws your attention to dangerous situations. - Page 13 Frame and axles Data plate The compressor/engine unit is supported by rubber buffers The compressor is furnished with a data plate located on in the frame. the front, drivers side of the unit showing the compressor type, serial number, maximum final pressure and normal The standard XAS 185 KD is equipped with a adjustable working pressure.
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Page 14: Main Parts
Main parts - 14 -... - Page 15 Reference Name Reference Name After treatment Fuel Tank Air Filter (Compressor element) FPco Compressor Oil Filling Plug Air Filter (Engine) Lifting Bale Air Outlet Valve Minimum Pressure Nozzle Air Receiver Oil Cooler Battery Oil Filter (Compressor) Compressor Element Oil Filter (Engine) Dip Stick Engine Oil Oil Level Gauge Engine...
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Page 16: Overview
Overview COMPRESSOR REGULATING SYSTEM (LOAD CONDITION) - 16 -... - Page 17 Reference Name Reference Name Air Filter Compressor Manifold Air Filter Engine Minimum Pressure Nozzle Air Filter Element Oil Cooler Air Receiver Oil Filter (Compressor) Air Outlet Valve Oil Filter (Engine) Blow Down valve Oil Separator By-Pass Valve Oil Filter Pressure Sender Compressor Element Regulating Valve Coupling Housing...
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Page 18: Air Flow
AIR FLOW OIL SYSTEM CONTINUOUS REGULATING SYSTEM The system comprises: The system comprises: The system comprises: AR/OS Air receiver/oil separator Regulating valve Air filter RV/UA Regulation Valve/Unloader Valve Unloader Valve AR/OS Air receiver/oil separator Oil cooler Speed regulator Compressor element Oil filter UA/UV Unloader assembly with unloader valve... - Page 19 corresponding unloading pressure of approx. 21.75 psi (1.5 bar) above the normal working pressure. When the air consumption is resumed, the unloader valve gradually opens the air intake and the speed regulator increases the engine speed. The construction of the regulating valve is such that any increase (decrease) of the air receiver pressure above the pre-set valve opening pressure results in a proportional increase (decrease) of the control pressure to the...
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Page 20: Electrical System
Electrical system Circuit Diagram - 1310 3200 96 Sheet 01 of 05 - 20 -... - Page 21 Sheet 02 of 05 - 21 -...
- Page 22 Sheet 03 of 05 - 22 -...
- Page 23 Sheet 04 of 05 - 23 -...
- Page 24 Sheet 05 of 05 - 24 -...
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Page 25: Operating Instructions
DRAW BAR PREPARATIONS FOR TOWING Note: the pivoting feature of the drawbar is for Atlas Copco XAS 185 KD compressors may be supplied shipping purpose only. The drawbar is to remain in to a customer with a folded drawbar. The drawbar is the down position after it’s initial setup. -
Page 26: Parking Instructions
PARKING INSTRUCTIONS TOWING INSTRUCTIONS LIFTING INSTRUCTIONS When parking a compressor, secure prop (1) or nose wheel Before towing the compressor, make sure that the towing When lifting the compressor, the hoist has to be placed in to support the compressor in a level position. Place the equipment of the vehicle matches the towing eye or ball such a way that the compressor, which must be placed compressor as level as possible;... -
Page 27: Before Starting
BEFORE STARTING 8. Check the air filter service indicator (VI). If the red part shows completely, service or replace the filter element. If the compressor is to be connected to a Reset the indicator. common compressed air system, fit an 9. -
Page 28: Starting / Stopping
STARTING / STOPPING Safety precautions Do not disconnect power supply to control box in any way when the control box is switched on. This will result in loss of controller data. Do not switch off the circuit breaker when the control box is switched on. This will result in loss of controller data. -
Page 29: Control Panel
CONTROL PANEL SETTINGS VIEW BUTTON This button will enter the Settings View when not already in the Settings View, or when already in the Settings View it will enter the Main View. ALARMS VIEW BUTTON This button will enter the Alarms View when not already in the Alarms View, or when already in the Alarms View it will enter the Main View. -
Page 30: Overview Icons
OVERVIEW ICONS Reference Name Compressor status Vessel pressure indication or info text Compressor info Main View Indication Measuring View Indication Settings View Indication Alarm View Indication DPF REGENERATION High Exhaust System Temperature. MAIN VIEW Means that the Diesel Particle Filter is being regenerated. - Page 31 Reference Name Reference Name Reference Name DPF REGENERATION INHIBITED OPERATION MODE FUELTANK Diesel Particle Filter Regeneration Local Running at internal fueltank. Inhibited means that the DPF regeneration OPERATION MODE FUELTANK is inhibited, even if all criteria to activate a Remote Running at internal fueltank &...
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Page 32: Automatic Functions
- These functions can be configured according to the needs of the application. - These functions may require an Atlas Copco Service Key to be accessible. - Contact Atlas Copco Technical Support for assistance in setting up a machine with Automatic Functions. -
Page 33: Possible Views
POSSIBLE VIEWS Main View Setup View Alarm View Measuring View Use the Up and Down navigation buttons to scroll through Use the Up and Down navigation buttons to scroll through the full list of settings. the full list of alarms. MEASUREMENTS Use the Enter button to enter the selected submenu. -
Page 34: Starting
STARTING Switch on the battery switch if so equipped. blow down valve. After power up, the vessel pressure Active Buttons normally is low enough to proceed with the starting Switch the controller on by pressing the power button. Start Button procedure. - Page 35 The display now shows The engine starts cranking, the display shows The display now shows MAIN VIEW MAIN VIEW ENGINE CRANKING ENGINE RESTING 0RPM 800RPM 120s 324RPM 1286h 324RPM 0.0bar 1286h --RPM 0.0bar The engine cranks until 800 rpm is reached. Active Buttons Active Buttons If 800 rpm is not reached within 30 seconds, the starting...
- Page 36 The engine starts running at idle speed. The display shows The display now shows After warming up the machine is ready to be loaded and is waiting for a load command; the display shows MAIN VIEW MAIN VIEW ENGINE WARMING UP ENGINE WARMING UP 13°C 40°C...
- Page 37 During operation The engine will now run at maximum rpm, the display will During loading the following display is shown (default show display) The doors must be closed during operation and may be opened for short periods for inspection and adjustments only. Be aware not to touch hot or moving parts when the door is open.
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Page 38: Stopping
STOPPING After pressing the STOP button the display will show: After cooling down the engine will stop and the display will show MAIN VIEW ENGINE STOPPING After a Stop command, or in case of a controlled stop Active Buttons 1286h --RPM 5.3bar alarm, the machine will cool down and run at minimum... -
Page 39: Shutdown
SHUTDOWN POWER OFF DIESEL PARTICULATE FILTER REGENERATION When the machine is shutdown due to a critical alarm or Press the Power button to switch OFF the controller. When the Diesel Particle Filter regeneration process is an emergency stop the display will show kept at its default ‘AUTOMATIC’... -
Page 40: Automatic Dpf Regeneration (Default)
AUTOMATIC DPF REGENERATION (DEFAULT) INHIBIT DPF REGENERATION INCREASING SOOT LOAD In specific cases, when the engine speed is constant at When running in an environment where an elevated When the DPF Regeneration is Inhibited, or when the Minimum RPM, it can happen that the DPF regeneration exhaust temperature is not allowed, it might be necessary engine does not get sufficient possibility to automatically already starts from 30% Soot Load (LSR - Low Speed... -
Page 41: Turning Regeneration Back To Auto
TURNING REGENERATION BACK TO AUTO SERVICE REGENERATION then this alarm can be acknowledged by pressing the Machine is not running: Machine is running: ENTER button. If the fuel level is still low, the view Power the controller down. At next power up, the DPF •... - Page 42 Set Clock Go To Diagnostics • scroll to the preferred setting • press ENTER. Press the SETTINGS VIEW button Press the SETTINGS VIEW button Now press BACK until you are back in the Main View (or • scroll to ‘1000 GENERAL SETTINGS’ •...
- Page 43 Set the Auto Load Function Auto Start/Auto Stop Suggested Atlas Copco transducers Parameter 1170 – Auto Start, 1180 – Auto Stop Parameters 1160 – 1180 can be configured in any order and will remain inactive until Atlas Copco Model No.
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Page 44: Fault Codes
FAULT CODES There are several parameters that are continuously When one of these parameters exceeds its specified limit watched. the compressor will react depending the present status of the control box. Alarm code Alarm text Fail class Trigger 1231 FUEL FILL CHECK Warning 1503 INITIAL OVERHAUL REQUIRED... - Page 45 Alarm code Alarm text Fail class Trigger 3720 INTERSTAGE PRESSURE SENSOR CIRCUIT Warning 4000 L.P. ELEMENT TEMPERATURE HIGH Warning 4010 L.P. ELEMENT TEMP. ALARM 2 Controlled Stop 4020 L.P. ELEMENT TEMP. ALARM 3 Shutdown 4040 L.P. ELEMENT TEMP. SENSOR CIRCUIT Shutdown 4070 AMBIENT TEMPERATURE SENSOR CIRCUIT...
- Page 46 Warning 7110 PLEASE FORCE DPF REGENERATION ! Inhibit Load 7120 LOAD PREVENTION - HIGH DPF SOOT LOAD Controlled Stop 7130 SOOT LOAD TOO HIGH - CALL ATLAS COPCO Warning 7222 COMBO COMMUNICATION FAILURE Warning 7223 COMBO PA SENSOR WARNING Warning...
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Page 47: Emergency Stop
EMERGENCY STOP The emergency stop button is only to be used in emergency situations; not for stopping procedures. When an emergency stop button (1) is pressed, power to all outputs is terminated, by the emergency stop itself (hardware) as well as by the software. When the emergency stop button (1) is pressed the operator can unlock the emergency stop by turning it counter-clockwise. -
Page 48: Maintenance
A service kit is a collection of parts to fit a specific repair or rebuilding task. It guarantees that all necessary parts are replaced at the same time which improves the uptime of the unit. To purchase service paks contact your local Atlas Copco representative. Hours Pak Order number... -
Page 49: Preventive Maintenance Schedule
PREVENTIVE MAINTENANCE SCHEDULE The schedule contains a summary of the maintenance For engine maintenance refer to Engine Operation instructions. Manual. Read the respective section before taking maintenance The maintenance schedule has to be seen as a guideline for measures. units operating in a duty environment typical to compressor applications. - Page 50 When changing or inspecting, be sure to vice Procedures level and stop the engine. • *1: Included within Atlas Copco Service Kit • *2: When biodiesel fuel is used, change the fuel filter Changing interval of engine oil: cartridge, fuel hose and clamp bands with new ones at intervals half of the usual ones.
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Page 51: Oil Specifications
1630 0136 01 the torque values. PAROIL - E MISSION GREEN LUBRICATION OILS Order number It is strongly recommended to use Atlas Copco branded 1.3 gallon (5 Liter) Container: 1630 0471 00 lubrication oils for compressor. 5 gallon (20 Liter) Pail:... -
Page 52: Oil Level Check
Run the unit at no load for a few minutes to circulate green range. Add oil via the oil fill plug (FP) if necessary. In this case, contact Atlas Copco. the oil and to evacuate the air trapped in the oil sys- tem. -
Page 53: Cleaning Coolers
In a separate Service Bulletin ELECTROLYTE (ASB), which may be obtained on request. Consult Atlas Copco. Read the safety instructions carefully. Electrolyte in batteries is a sulphuric acid solution in distilled water. Keep the coolers clean to maintain the cooling efficiency. -
Page 54: Adjustments And Servicing Procedures
Adjustments and servicing procedures ADJUSTMENT OF THE CONTINUOUS REGULATING SYSTEM - 54 -... -
Page 55: Air Filter Engine/Compressor
2. With the outlet valves (AOV) closed, loosen the regu- Inspect and tighten all air intake connections. The Atlas Copco air filters are specially lating valve’s locknut and adjust the regulating valve Reset the vacuum indicator by pushing the reset but- designed for the application. -
Page 56: Air Receiver
AIR RECEIVER FUEL SYSTEM The air receiver is tested according to official standards. Regularly have inspections carried out in conformity with local regulations. Replacing the filter element: 1. Unscrew the final filter element from the adapter head. 2. Clean the adapter head sealing surface. Lightly oil the gasket of the new element and screw the latter onto the header until the gasket is properly seated, then tighten with both hands. -
Page 57: Problem Solving
Have element removed and inspected by an Atlas copco Service representative. Air intake throttle valve remains partially closed. Check unloader and identify reason for open valve; if possible: solve; else: contact Atlas copco. Safety valve (SV) leaking. Remove and inspect. Replace if not airtight after reinstallation. - Page 58 Remove valve and check for proper opening and closing. Replace if out of order. Fan blade(s) broken. Check and correct if necessary. Oil separator element (OS) clogged. Have element removed and inspected by an Atlas copco Service representative. - 58 -...
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Page 59: Technical Specifications
Technical specifications TORQUE VALUES CRITICAL TORQUE VALUES GENERAL TORQUE VALUES Assemblies Torque value Variance The following tables list the recommended torques applied for general applications Axles to frame: ft.lbf during assembly of the compressor. Wheel nuts ±10% For hexagon screws and nuts with strength grade 8.8 Bolts, axle(s)/frame ±10% Thread size... -
Page 60: Compressor /Engine Specifications
COMPRESSOR /ENGINE SPECIFICATIONS REFERENCE CONDITIONS Designation Unit XAS 185 KD Absolute inlet pressure 14.7 Relative air humidity Air inlet temperature °C °F Normal effective working pressure The inlet conditions are specified at the air inlet grating outside the canopy. LIMITATIONS Designation Unit XAS 185 KD... -
Page 61: Altitude Unit Performance Curve
ALTITUDE UNIT PERFORMANCE CURVE - 61 -... -
Page 62: Performance Data
PERFORMANCE DATA DESIGN DATA COMPRESSOR Designation Unit XAS 185 KD Designation All units Engine shaft speed, normal and maximum 2700 Number of compression stages Engine shaft speed, compressor unloaded 1800 Free air delivery 87.31 ENGINE Fuel consumption at 100% FAD (full gal/hr 2.54 Designation... -
Page 63: Rejection Limits
REJECTION LIMITS 1) At reference conditions, if applicable, and at normal shaft speed unless otherwise Designation Unit All units stated. Minimum pressure valve - minimum closing pressure 2) Free Air Delivery (volume flow rate) is measured according to ISO 1217 ed.4 2009 Minimum pressure valve - maximum closing pressure annex D Safety valve - maximum opening pressure... -
Page 64: Disposal
Your Atlas copco compressor consists for the most part of metallic materials, that can be remelted in steelworks and smelting works and that is therefore almost infinite recyclable. -
Page 65: Maintenance Log
Maintenance log Compressor Customer..................................................Serial number..................................................... Service hours Maintenance action Date By initials - 65 -... -
Page 66: Maintenance Log
Maintenance log Compressor Customer..................................................Serial number..................................................... Service hours Maintenance action Date By initials - 66 -... - Page 68 www.atlascopco.com...
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