Binks EMG Series Service Manual

Binks EMG Series Service Manual

Gravity, pressure & suction lvmp

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Service Manual
EN
BINKS "EMG SERIES™"
Gravity, Pressure & Suction LVMP Manual Spray Guns
(EMG-XX-XXX-XX)
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand
this manual.
Contact your local Binks representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT.
SB-E-2-852 R2.0
www.carlisleft.com

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Summary of Contents for Binks EMG Series

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Binks representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT. SB-E-2-852 R2.0...
  • Page 2: Functional Description

    FUNCTIONAL DESCRIPTION This “EMG SERIES™” Spray Gun is a professional quality spray gun for use in Gravity, Suction & Pressure feed spray applications. The lightweight ergonomic design offers unsurpassed comfort and control. The latest atomisation technology has been incorporated for achieving consistent, fine finishes when spraying a wide range of industrial coating applications.
  • Page 3 Product Description / Object of Declaration: BINKS "EMG SERIES™” This Product is designed for use with: Solvent and water based materials Suitable for use in hazardous area: Zone 1 / Zone 2 Protection Level: II 2 G X Notified body details and role:...
  • Page 4 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasise important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance severe personal injury, death or substantial minor personal injury, product or property information.
  • Page 5 GUN PART NUMBER FORMAT & PART SELECTION GUIDE FLUID FEED Gravity AIR CAP Suction 305 = 305MT Pressure 307 = 307MT FLUID TIP SIZE 343 = 343 08 = '0.85 mm 345 = 345 10 = 1.0 mm 13 = 1.3 mm 15 = 1.5 mm 18 = 1.8 mm TABLE 1...
  • Page 6: Start-Up Sequence

    NOTE Before using the spray gun, flush it with solvent to ensure that the fluid passages are clean. START-UP SEQUENCE Connect the gun to a clean, moisture and oil free air supply using a conductive hose of at least 8mm I.D. SUCTION CUP MODELS ONLY Attach the cup lid assembly to the fluid inlet connector (6).
  • Page 7 NOTE Depending on hose length, larger I.D. hose may be required. Install an air gauge at the gun handle. When gun is triggered on, adjust regulated pressure as required. Do not use more pressure than is necesarry to atomise the material being applied. Excess pressure will create additional overspray and reduce transfer efficiency.
  • Page 8 SPRAY GUN MAINTENANCE & CLEANING To clean air cap and fluid tip, brush exterior with a stiff bristle brush. If necesarry to clean cap holes, use a broom straw or toothpick if possible. If a wire or hard instrument is used, extreme care must be taken to prevent scratching or burring of the holes which will cause a distorted spray pattern.
  • Page 9: Exploded View

    EXPLODED VIEW CAUTION Item (6) fluid inlet, is non- serviceable, do not remove. SB-E-2-852 R2.0 9/20 www.carlisleft.com...
  • Page 10: Parts List

    PARTS LIST REF. PART No. DESCRIPTION QTY. GUN BODY SEE TABLE FLUID TIP SEE TABLE AIR CAP 4 ♠ RETAINING RING SEAL 5 ♠ RETAINING RING FLUID INLET KIT 7 ♣ TRIGGER STUD 8 ♣ CIRCLIP 9 ♣ TRIGGER 10 ♥■ NEEDLE PACKING OUTER 11 ♥■...
  • Page 11 SPRAY GUN DISASSEMBLY / ASSEMBLY DISASSEMBLY AIR VALVE (reverse for assembly) SB-E-2-852 R2.0 11/20 www.carlisleft.com...
  • Page 12 DISASSEMBLY PACKING (reverse for assembly) SPREADER VALVE REPLACEMENT (reverse for assembly) AIRFLOW VALVE REPLACEMENT (reverse for assembly) SB-E-2-852 R2.0 12/20 www.carlisleft.com...
  • Page 13 DISASSEMBLY SPRAYHEAD (reverse for assembly) SB-E-2-852 R2.0 13/20 www.carlisleft.com...
  • Page 14 TROUBLESHOOTING SPRAY PERFORMANCE CONDITION CAUSE CORRECTION Heavy top or bottom pattern. Material build-up on air cap, Soak cap or tip in suitable solvent plugged horn holes, centre holes or and thoroughly clean. jets. Material build-up on fluid tip exterior Replace fluid tip or air cap if or partially plugged fluid tip.
  • Page 15 Heavy centre pattern. Turn out counter clockwise to Pattern adjustment valve set too low. achieve correct pattern. Reduce fluid flow by turning fluid Too much material. needle adjusting screw clockwise. Reduce fluid pressure. Material too thick. Thin to correct consistency. Atomising air pressure too low.
  • Page 16 Ball end heavy pattern. Change fluid tip for smaller size or Too much fluid flow. change air cap for different specification air cap. Too much atomisation air pressure. Reduce air pressure. Excessive bounce-back. Check distance (normally 150- Gun too far from surface. 200mm).
  • Page 17 NOTES SB-E-2-852 R2.0 17/20 www.carlisleft.com...
  • Page 18 NOTES SB-E-2-852 R2.0 18/20 www.carlisleft.com...
  • Page 19 NOTES SB-E-2-852 R2.0 19/20 www.carlisleft.com...
  • Page 20: Warranty Policy

    © 2018 Carlisle Fluid Technologies,Inc. All rights reserved. Binks is part of Carlisle Fluid Technologies, a global leader in innovative finishing technologies. For technical assistance or to locate an authorised distributor, contact one of our international sales and customer support locations below.

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