High Voltage Cable; Relay Contact Outputs; Handgun Trigger Signal - Ransburg 9060 Service Manual

Classic high voltage controller (hv3 - handguns)
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† Some codes may require the interlock wir-
ing to be run in conduit. In this case, shielded
cable is not necessary, but the conductors used
should still meet the rating specified above.
† The interlock contacts (supplied by user)
should be rated for at least 1 amp at 240 VAC.
† The total resistance of the series interlocks
between L2 and L3 should be less than 300 Ω.

HIGH VOLTAGE CABLE

Position the spray applicator in the spray area and route
the high voltage cable to the Controller. The cable
should be routed so that it is not damaged by foot and
vehicle traffic and also so that is not close to areas
of high temperature (129°F+). The operator should
have free movement of the applicator and all bend
radii of the cable should not be less than 6-inches (15
cm). Connect the high voltage cable to the Controller
and tighten the retaining nut and set screw. If during
the routing of the high voltage cable it is required to
remove it from the spray applicator, care should be
taken when reinstalling so that the high voltage cable
is completely engaged.
W A R N I N G
!
† The Controller MUST be OFF when the
applicator is removed or reinstalled.
CP-17-02
9060 Classic High Voltage Controller -
NOTE
NOTE
NOTE

RELAY CONTACT OUTPUTS

A set of relay contacts for high voltage (CR1) and
fault (CR2) conditions is provided at TB2-4 and TB2-2
(See Figure 9). One end of these relay contacts are
connected together and also connected to a source
input terminal TB2-3 (See Figure 12). When a source
voltage is present at TB2-3 and either the high voltage
is on or a fault condition occurs, the source voltage will
become available at the output end of the corresponding
contact. Maximum contact ratings for the relays are
as follows:
MAXIMUM CONTACT RATINGS
Description
Max. Switching Capacity
Max. Operating Voltage
Max. Operating Current
When wiring to TB2, use a shielded cable and route the
wiring through the standard I/O connector as described
in the "I/O Connectors" section of this manual.
NOTE
† An internal 24 VDC source voltage is
available at TB2-1. Using a jumper wire, this
voltage may be connected to TB2-3 to be used
as the source voltage for the relay contact
outputs. In this case, the total current sourced
should not exceed 1 amp.

HANDGUN TRIGGER SIGNAL

Handguns use a flow switch (13742-01 or 13742-02)
to provide the trigger signal. One of the listed flow
switches is mounted inside the 9060 Controller chassis
via the Air Flow Switch Connector on the side panel.
When the handgun trigger is pressed and flow starts,
the flow switch is activated and triggers the high voltage.
INSTALLATION
DC
AC
60W
62.5VA
125VDC
125VAC
2A
2A
18

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80180-212

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