allen MSP475 Safety & Operation Manual

allen MSP475 Safety & Operation Manual

Riding trowel
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MSP475 - R
T
iding
Rowel
SAFETY & OPERATIONS MANUAL
MANUAL PART #: 069599 | REVISION: -
Language: English I Original Instructions

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Summary of Contents for allen MSP475

  • Page 1 MSP475 - R iding Rowel SAFETY & OPERATIONS MANUAL MANUAL PART #: 069599 | REVISION: - Language: English I Original Instructions...
  • Page 2 No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
  • Page 3: Limited Warranty And Limitation Of Liability

    Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.
  • Page 4 Table of Contents GENERAL INFORMATION Page 4 069583...
  • Page 5: Information Contained In This Manual

    Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine and clutch is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.
  • Page 6 CE Declaration GENERAL INFORMATION Page 6 069583...
  • Page 7 Seat Vibration Average Vibration Average Vibration Average 98 dB (A) 0.16 m/sec² 2.39 m/sec² 1.02 m/sec² This information was acquired from sound and vibration analysis tests conducted at Allen Engineering Corporation test facilities. OPERATOR IS NOT LIMITED Page 7 069583...
  • Page 8 GENERAL INFORMATION Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference.
  • Page 9: Model And Serial Number

    Model & Serial Number GENERAL / Unit Identification INFORMATION Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes.
  • Page 10: Machine Specifications

    Technical Specifications / GENERAL Machine Dimension Specifications INFORMATION Machine Specifications • Horse Power: ....................57 hp [42.5 kW] • Fuel Capacity: ...................... 12 Gal [45.4 L] • Retardant Capacity: ....................6 Gal [22.7 L] • Fuel Consumption (Approx.): ................1.6 GPH [6 LPH] •...
  • Page 11: Engine Specifications

    Engine Specifications GENERAL INFORMATION Kubota Engine Information Model: ......... . WG1605-G-E3 Fuel Type: .
  • Page 12 Engine Specifications GENERAL INFORMATION Dimensions: mm (in) Page 12 069583...
  • Page 13: Engine Parts

    Engine Parts GENERAL INFORMATION Information taken directly from manufactures product literature. For further information please reference engine manufactures Operator’s Manual. REF. # PART NAME REF. # PART NAME Oil Filler Plug Injector Delivery Pipe (Gas) Gas Mixer Plug Ignition Coil Pressure Regulator Spark Plug Intake Manifold...
  • Page 14 SECTION 1 SAFETY SECTION 1 SAFETY Page 14 069583...
  • Page 15 Federal / State Warning SECTION 1 Regulations SAFETY RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes con- taining chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm.
  • Page 16 Manual Tag Safety Detail SECTION 1 SAFETY Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. NOTE defines an operating procedure, condition, etc.
  • Page 17 Spark Arrestor Notice / SECTION 1 Safety Symbols SAFETY Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires.
  • Page 18: Operating Safety

    Operating Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls.
  • Page 19 Engine Safety SECTION 1 SAFETY Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instruc- tions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death.
  • Page 20: Service Safety

    Service Safety SECTION 1 SAFETY Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. • ALWAYS disconnect the battery before servicing the equipment. •...
  • Page 21 Lifting Safety SECTION 1 SAFETY ALWAYS DO A THOROUGH INSPECTION OF THE SLINGS, CHAINS, AND HOOKS BEFORE ATTEMPTING TO LIFT THE MACHINE! OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling. This guideline is found under OSHA Standard Number: 1926.251 Please read and follow all guidelines found in this standard.
  • Page 22: Lifting Safety

    Lifting Safety SECTION 1 SAFETY • When lifting the machine, all personnel must be clear of the machine. • DO NOT stand near or under the machine while it is being lifted. Lifting instructions using a hoist: • An optional lifting harness is available for purchase. Part number 067568 •...
  • Page 23 Transportation Safety SECTION 1 SAFETY • Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” • ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc. •...
  • Page 24 Pan Installation Safety SECTION 1 Lifting Bridle SAFETY This section details the proper technique to utilize the lifting bridle system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use a lifting sling (bridle) with a capacity of at least 2:1 weight ratio for the equipment being hoisted.
  • Page 25 Pan Installation Safety SECTION 1 Lifting Jacks SAFETY This section details the proper technique to utilize the Dolly Jack system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use the appropiate set of lifting jacks that are designed for the machine you are lifting. [See section "ACCESORIES"...
  • Page 26: Safety Decals

    Safety Decals SECTION 1 SAFETY DECAL - MSP465 FUSE DETAIL PART #: 070127 DECAL - GASOLINE QTY: 1 ONLY PART #: 070126 QTY: 2 DECAL - GEARBOX OIL PART #: 048299 QTY: 1 DECAL - RETARDANT ONLY PART #: 065655 QTY: 1 DECAL - PINCH DECAL - AEC INFO /...
  • Page 27: Operation

    SECTION 2 OPERATIONS SECTION 2 OPERATION Page 27 069583...
  • Page 28 Allen Engineering Dealer or AEC Customer Service at 800-643-0095 or 870-236-7751. The MSP475 riding trowel is a modern high production machine. Finishing rate will vary depending on the operators skill and job conditions. This riding trowel has ten finishing blades.
  • Page 29: Starting Procedures

    Start-up Procedure SECTION 2 OPERATIONS Before Starting Procedures Before operation each day check for the following: 1. All guards, side screens and panels are in place 2. All safety and information signs are in place and legible 3. Engine, Gearbox, and Hydraulic Oil levels are correct. 4.
  • Page 30: Machine Components

    Machine Components SECTION 2 OPERATIONS Page 30 069583...
  • Page 31 Machine Components SECTION 2 OPERATIONS 1. Operator Seat - Rotors will not spin unless operator is seated. Seat is adjustable. 2. Left Joystick - Used to move the rider forward and backward 3. Right Joystick - Used to move the rider forward, backward, left & right. 4.
  • Page 32: Trowel Operation

    Operating The Riding Trowel To utilize your Allen Engineering MSP475 rider to its fullest capacity the machine should be driven in the direction the operator is facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled.
  • Page 33 Trowel Operation SECTION 2 OPERATIONS 3. Stopping the Trowel To stop the trowel’s movement, let go of the joysticks [B] and [C]. They will return to their neutral position. Also release pressure on the right foot pedal [E]. This machine is equipped with a seat kill switch mechanism. If in need of an emergency stop, simply turning the key off or raising off the seat even while holding the right foot pedal down, will stop the engine from running.
  • Page 34 Trowel Operation SECTION 2 OPERATIONS 6. Cruise Control This machine comes standard with a cruise control function. The cruise will allow the opera- tor to remove their foot off the foot pedal and still maintain rotor function. To use the cruise control, enable the foot switch so that the rotors engage, then pull up on the cruise control button.
  • Page 35: Engine Control Unit (Ecu)

    Engine Control Unit (ECU) SECTION 2 OPERATIONS The Murphy PowerView 380 features robust, multifunction displays for advanced monitoring of multiple electronic engines. It’s capable of monitoring multiple engines and machine parameters on an easy to-read 3.8-inch (97mm) QVGA monochrome LCD. The display is capable of handling sophisticated engine diagnostics as well as basic engine alarm/shutdown.
  • Page 36 Engine Control Unit (ECU) SECTION 2 OPERATIONS Specifications: • AEC Part #: ......................066227 • Display: ..................3.8” Monochrome LCD • Resolution: ................QVGA, 320 x 240 Pixels • Orientation: ....................Landscape • Back-lighting: ....................LED, White • Flash Memory: ......................2Mb • RAM: ........................256kb •...
  • Page 37 Engine Control Unit (ECU) SECTION 2 OPERATIONS OPERATOR INTERFACE HOME SCREEN: This screen (shown above) is the instrument cluster screen and is where you will start to navigate to all other menus. BUTTON ONE: This button will swap the language between English and Spanish. BUTTON TWO: This button will display the Engine Fault Codes and the I/O Status Screen.
  • Page 38 The start up screen will display for 5 seconds once power is supplied to the control unit (the machine key is turned on). This screen will display the Allen logo, the Machine Series Name, and the relevant software information that is need- ed for troubleshooting...
  • Page 39 SECTION 3 SERVICE SECTION 3 SERVICE Page 39 069583...
  • Page 40: Maintenance Schedule

    Maintenance Schedule SECTION 3 SERVICE Periodic Maintenance Schedule The table below list basic trowel and engine maintenance. Refer to OEM engine manufacturer’s Operation Manual for ad- ditional information on engine maintenance. A copy of the engine operator’s manual was supplied with the machine when it was shipped.
  • Page 41 Filter Replacement SECTION 3 SERVICE Part #: 043920 Description: Filter, Fuel, For Kubota WG1605 Part #: 064828 Description: Filter, Oil For Kubota WG1605 Part #: 049801 Description: Filter, Hydraulic, Spin-On, 10 micron Part #: 069249 Description: Filter, Air, Safety For Kubota WG1605 Part #: 069428 Description: Filter, Air,...
  • Page 42: Battery Jump Start Procedure

    Battery Jump Start Procedure SECTION 3 SERVICE Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following procedure is recommended to prevent starter damage, battery damage, and personal injury. Jump starting a battery incorrectly can cause the battery to explode result- ing in severe personal injury or death.
  • Page 43 Lift Lever Adjustment SECTION 3 SERVICE Lift Lever Adjustment Procedure • Damage to and/or replacement of a trowel arm can change the adjustment of the lift lever. This can unbalance the trowel arms and cause the riding trowel to wobble during operation. To operate smoothly the lift lever on all trowel arms must be adjusted the same to ensure that the riding trowel is balanced correctly.
  • Page 44: Fault Codes

    Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Sensor or Wiring Harness Short to Power • Sensor Malfunction Manifold Absolute Pressure • Sensor or Wiring Harness Open or Short to Ground • Sensor Malfunction •...
  • Page 45 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • TPS Circuit in the Harness Short to Power • TPS Malfunction • TPS Circuit in the Harness Short to Ground • TPS Malfunction • TPS Circuit in the Harness Short to Power •...
  • Page 46 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Exhaust leaks upstream or near the HEGO sensor • Reduced fuel supply pressure • An injector that is stuck closed • Reduced fuel supply pressure to the gaseous fuel control system •...
  • Page 47 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • A Short to Ground or Open Circuit in the Harness • An Open Internal to the Primary Coil 1268 • A Short to Power in the Harness •...
  • Page 48 J1939 Network This is only a partial list of the most common error codes that are available. If an alternate code is shown that is not on this list, please contact Allen Engineering Service Department for details. Page 48 069583...
  • Page 49 Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •...
  • Page 50 SECTION 4 ACCESSORIES SECTION 4 ACCESSORIES Page 50 069583...
  • Page 51 Popular Accessories SECTION 4 ACCESSORIES Trowel Blade, Combo, 8” X 18”, VP Silver Series (only sold as set of 4) Part Number: 016094V-4 Trowel Blade, Finish, 6” X 18”, VP Silver Series (only sold as set of 4) Part Number: 015695V-4 Float Pan, Clip On, 46.5”...
  • Page 52: Parts Manual

    Computer: CLICK HERE FOR THE "PARTS AND DECALS MANUAL" Mail: A physical copy of the parts manual can also be mailed to you upon request. Please contact Allen Engineering service department and one can be sent to you. Allen Engineering P.O.
  • Page 53: Revision Detail

    Revision Detail GENERAL INFORMATION MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 10/19 Initial Release Page 53 069583...
  • Page 54 P.O. BOX 819 PARAGOULD, AR 72451 USA 800.643.0095 (USA ONLY) / 870.236.7751 FAX: 800.643.0097 (USA ONLY) / 870.236.3934 WWW.ALLENENG.COM CONNECT WITH US ON...

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