allen MSP475 Safety & Operation Manual

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R I D I N G T R O W E L
MSP475
SAFETY &
OPERATIONS MANUAL
Man ual Par t #: 06 959 9 | R evis io n : B
Languag e: E n g lish | O r igin a l In stru cti on s

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  • Page 1 R I D I N G T R O W E L MSP475 SAFETY & OPERATIONS MANUAL Man ual Par t #: 06 959 9 | R evis io n : B Languag e: E n g lish | O r igin a l In stru cti on s...
  • Page 2 No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual.
  • Page 3: Table Of Contents

    Pan Installation Safety - Lifting Bridle ....................24 Pan Installation Safety - Lifting Jacks ....................25 Safety Decals ............................26 OPERATION ............................27 Introduction to MSP475 ........................28 Start-up Procedure ..........................29 Trowel Operation ..........................30 Engine Display Unit ..........................33 SERVICE ..............................
  • Page 4: Limited Warranty & Limitation Of Liability

    Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product.
  • Page 5: Information Contained In This Manual

    Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator’s seat. Your engine and clutch is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty.
  • Page 6: Ce Declaration

    CE Declaration GENERAL INFORMATION Page 6 069599...
  • Page 7: Sound & Vibration Testing

    Right Hand Operator Ear SPL Seat Vibration Average Vibration Average Vibration Average - dB (A) - m/sec² - m/sec² - m/sec² This information was acquired from sound and vibration analysis tests conducted at Allen Engineering Corporation test facilities. 069599 Page 7...
  • Page 8: Dealer Information & Ordering Parts

    GENERAL INFORMATION Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference.
  • Page 9: Model & Serial Number / Unit Identification

    Model & Serial Number / Unit Identification GENERAL INFORMATION Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes.
  • Page 10: Technical Specifications / Machine Dimension Specifications

    Technical Specifications / Machine Dimension GENERAL Specifications INFORMATION Machine Specifications • Horse Power: ....................57 hp [42.5 kW] • Fuel Capacity: ...................... 10 Gal [37.9 L] • Retardant Capacity: ....................6 Gal [22.7 L] • Fuel Consumption (Approx.): ................1.6 GPH [6 LPH] •...
  • Page 11: Engine Specifications

    Engine Specifications GENERAL INFORMATION Kubota Engine Information Model: ......... . WG1605-G-E3 Fuel Type: .
  • Page 12 Engine Specifications GENERAL INFORMATION Dimensions: mm (in) Page 12 069599...
  • Page 13: Engine Parts

    Engine Parts GENERAL INFORMATION Information taken directly from manufactures product literature. For further information please reference engine manufactures Operator’s Manual. REF. # PART NAME REF. # PART NAME Oil Filler Plug Injector Delivery Pipe (Gas) Gas Mixer Plug Ignition Coil Pressure Regulator Spark Plug Intake Manifold...
  • Page 14: Safety

    SECTION 1 SAFETY SECTION 1: SAFETY Page 14 069599...
  • Page 15: Federal / State Warning Regulations

    Federal / State Warning Regulations SECTION 1 SAFETY RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes con- taining chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm.
  • Page 16: Manual Tag Safety Detail

    Manual Tag Safety Detail SECTION 1 SAFETY Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety-Alert Signs included in this manual. NOTE defines an operating procedure, condition, etc.
  • Page 17: Spark Arrestor Notice / Safety Symbols

    Spark Arrestor Notice / Safety Symbols SECTION 1 SAFETY Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires.
  • Page 18: Operating Safety

    Operating Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls.
  • Page 19: Engine Safety

    Engine Safety SECTION 1 SAFETY Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death. •...
  • Page 20: Service Safety

    Service Safety SECTION 1 SAFETY Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. • ALWAYS disconnect the battery before servicing the equipment. •...
  • Page 21: Lifting Safety

    Lifting Safety SECTION 1 SAFETY ALWAYS DO A THOROUGH INSPECTION OF THE SLINGS, CHAINS, AND HOOKS BEFORE ATTEMPTING TO LIFT THE MACHINE! OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling. This guideline is found under OSHA Standard Number: 1926.251 Please read and follow all guidelines found in this standard.
  • Page 22 Lifting Safety SECTION 1 SAFETY • When lifting the machine, all personnel must be clear of the machine. • DO NOT stand near or under the machine while it is being lifted. Lifting instructions using a hoist: • An optional lifting harness is available for purchase. Part number 075064 •...
  • Page 23: Transportation Safety

    Transportation Safety SECTION 1 SAFETY • Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” • ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc. •...
  • Page 24: Pan Installation Safety - Lifting Bridle

    Pan Installation Safety - Lifting Bridle SECTION 1 SAFETY This section details the proper technique to utilize the lifting bridle system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use a lifting sling (bridle) with a capacity of at least 2:1 weight ratio for the equipment being hoisted.
  • Page 25: Pan Installation Safety - Lifting Jacks

    Pan Installation Safety - Lifting Jacks SECTION 1 SAFETY This section details the proper technique to utilize the Dolly Jack system in a safe manner to install concrete finishing pans. (NOTE: Images are for illustration purposes only) Use the appropriate set of lifting jacks that are designed for the machine you are lifting. [See section "ACCESSORIES"...
  • Page 26: Safety Decals

    Safety Decals SECTION 1 SAFETY DECAL - MSP465 FUSE DETAIL PART #: 070127 DECAL - GASOLINE QTY: 1 ONLY PART #: 070126 QTY: 2 DECAL - GEARBOX OIL PART #: 048299 QTY: 1 DECAL - RETARDANT ONLY PART #: 065655 QTY: 1 DECAL - PINCH DECAL - AEC INFO /...
  • Page 27: Operation

    SECTION 2 OPERATIONS SECTION 2: OPERATION 069599 Page 27...
  • Page 28: Introduction To Msp475

    This riding trowel has ten finishing blades. All Allen Engineering MSP475 Riders are equipped with a safety shutdown switch and a low oil warning for added job safety and engine protection. Operating time between fuel refills is approximately 2-1/2 to 3 hours depending on rotor speeds.
  • Page 29: Start-Up Procedure

    Start-up Procedure SECTION 2 OPERATIONS Before Starting Procedures Before operation each day check for the following: 1. All guards, side screens and panels are in place 2. All safety and information signs are in place and legible 3. Engine, Gearbox, and Hydraulic Oil levels are correct. 4.
  • Page 30: Trowel Operation

    Operating The Riding Trowel To utilize your Allen Engineering MSP475 rider to its fullest capacity the machine should be driven in the direction the operator is facing. This will finish the widest possible area while giving the operator an excellent view of the slab surface about to be troweled.
  • Page 31 Trowel Operation SECTION 2 OPERATIONS 3. Stopping the Trowel Release pressure on the right foot pedal [E], and let go of the joysticks [B] and [C]. They will return to their neutral position. This machine is equipped with a seat kill switch mechanism. If in need of an emergency stop, simply flip the engine toggle switch off or raising off the seat even while holding the right foot pedal down, will stop the engine from running.
  • Page 32 Trowel Operation SECTION 2 OPERATIONS 1. Pitch Adjustment Different pitch angles are needed as you work the different stages of the concrete. When changing or setting pitch (angle of trowel blades), slow the machine down, set the desired degree of pitch on the left side of the machine and then adjust the right side to match.
  • Page 33: Engine Display Unit

    Engine Display Unit SECTION 2 OPERATIONS The Murphy PowerView 25 is a robust and compact engine and diagnostic display. It’s capable of monitoring electronic engine parameter data and on a back lit graphics display. The display is capable of handling sophisticated engine diagnostics as well as basic engine alarm/ shutdown.
  • Page 34: Service

    SECTION 3 SERVICE SECTION 3: SERVICE Page 34 069599...
  • Page 35: Maintenance Schedule

    Maintenance Schedule SECTION 3 SERVICE Periodic Maintenance Schedule The table below list basic trowel and engine maintenance. Refer to OEM engine manufacturer’s Operation Manual for additional information on engine maintenance. A copy of the engine operator’s manual was supplied with the machine when it was shipped.
  • Page 36: Filter & Fluid Replacement

    Filter & Fluid Replacement SECTION 3 SERVICE *Replace Hydraulic Fluid with Hydraulic Oil 46 (DTE25) or Equivalent* The tank size is approximately 1.7GAL (6.4 L), allow room for fluid expansion, do not overfill the tank. The fluid level can be checked on the tank filler breather. Fluid level should at least be level with the green mark on the dipstick (AEC PN FI0350).
  • Page 37 Troubleshooting SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Battery is discharged - Add battery fluid - Charge the battery - Replace the battery Battery cable is disconnected - Connect battery cable Blown fuse - Replace fuse Bad connection or breakage in the wiring - Contact your AEC dealer Engine does not start, Out of fuel...
  • Page 38: Troubleshooting

    Troubleshooting Continued SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Bad fuel - Change fuel Black smoke comes out Clogged air cleaner - Clean or replace the air cleaner of exhaust Engine Other (other than above) - Contact your AEC dealer Engine oil level is too high - Adjust the oil level White or blue smoke...
  • Page 39: Pressure Plate And Drive Line Maintenance

    Pressure Plate and Drive line Maintenance SECTION 3 SERVICE Grease pressure plates & Trowel Arms daily 1. Grease driveline bearings after 50 hours of use. NOTE: On the left side of the front deck there are grease ports for easy access. 2.
  • Page 40: Transporting The Trowel

    Transporting the Trowel SECTION 3 SERVICE Transporting Trowel Procedures Optional dolly jacks are available for short moves or to aid in servicing the trowel. Install dolly jacks as follows: 1. Inspect dolly jack for serviceability and damage. 2. Place the riding trowel on firm level ground. 3.
  • Page 41: Drive Belt Maintenance

    Drive Belt Maintenance SECTION 3 SERVICE The drive belts MUST be free from oil and foreign contaminants to prolong life. To Replace The Drive Belt: 1. Place the trowel on a flat, level surface with the blades pitched flat. 2. Disconnect the battery. 3.
  • Page 42 Drive Belt Maintenance SECTION 3 SERVICE Torque Converter Clutch, Driver Pulley V Belt Hydraulic Pump U Joint Driven Pulley CVT Belt Assembly (4) 1/4”-20 x 5/8” socket head round screws and 1/4” split lock washers Figure 3.3: Power Assembly Page 42 069599...
  • Page 43: Retardant System - Winterizing

    Retardant System - Winterizing SECTION 3 SERVICE Why Winterize the Retardant System? If water is allowed to freeze in the retardant system, serious damage to the hose system and the pump may occur. To prevent freezing in the spray system it is best to completely drain the retardant system of all water.
  • Page 44 Retardant System - Winterizing SECTION 3 SERVICE Retardant Tank Tank outlet Pump Figure 3.12: Retardant Tank and Pump (Underside) Page 44 069599...
  • Page 45: Battery Jump Start Procedure

    Battery Jump Start Procedure SECTION 3 SERVICE Battery Jump Start Procedures Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following procedure is recommended to prevent starter damage, battery damage, and personal injury. Jump starting a battery incorrectly can cause the battery to explode resulting in severe personal injury or death.
  • Page 46: Lift Lever Adjustment

    Lift Lever Adjustment SECTION 3 SERVICE Lift Lever Adjustment Procedure • Damage to and/or replacement of a trowel arm can change the adjustment of the lift lever. This can unbalance the trowel arms and cause the riding trowel to wobble during operation. To operate smoothly the lift lever on all trowel arms must be adjusted the same to ensure that the riding trowel is balanced correctly.
  • Page 47 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Sensor or Wiring Harness Short to Power • Sensor Malfunction Manifold Absolute Pressure • Sensor or Wiring Harness Open or Short to Ground • Sensor Malfunction •...
  • Page 48: Fault Codes

    Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • TPS Circuit in the Harness Short to Power • TPS Malfunction • TPS Circuit in the Harness Short to Ground • TPS Malfunction • TPS Circuit in the Harness Short to Power •...
  • Page 49 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • Exhaust leaks upstream or near the HEGO sensor • Reduced fuel supply pressure • An injector that is stuck closed • Reduced fuel supply pressure to the gaseous fuel control system •...
  • Page 50 Fault Codes SECTION 3 SERVICE Diagnostic Trouble Component SPN Code FMI Code Issue (DTC) • A Short to Ground or Open Circuit in the Harness • An Open Internal to the Primary Coil 1268 • A Short to Power in the Harness •...
  • Page 51 J1939 Network This is only a partial list of the most common error codes that are available. If an alternate code is shown that is not on this list, please contact Allen Engineering Service Department for details. 069599 Page 51...
  • Page 52 Electrical Schematic SECTION 3 SERVICE Page 52 069599...
  • Page 53 Electrical Schematic SECTION 3 SERVICE 069599 Page 53...
  • Page 54 Hydraulic Steering Schematic SECTION 3 SERVICE Page 54 069599...
  • Page 55 Hydraulic Component Kit SECTION 3 SERVICE BILL OF MATERIAL - MSP475 HYDRAULIC SYSTEM COMPONENTS ITEM # AEC PART # DESCRIPTION 069747 KIT, COMPONENT, HYDRAULIC, MSP475 064817 JOYSTICK, SINGLE AXIS 064818 JOYSTICK, DUAL AXIS 048661 CYLINDER, STEERING, FORWARD/REVERSE 048660 CYLINDER, STEERING, LEFT/RIGHT...
  • Page 56: Cleaning Procedure

    Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •...
  • Page 57: Accessories

    SECTION 4 ACCESSORIES SECTION 4: ACCESSORIES 069599 Page 57...
  • Page 58: Popular Accessories

    Popular Accessories SECTION 4 ACCESSORIES Trowel Blade, Combo, 8” X 18”, VP Silver Series (only sold as set of 4) Part Number: 016094V-4 Trowel Blade, Finish, 6” X 18”, VP Silver Series (only sold as set of 4) Part Number: 015695V-4 Float Pan, Clip On, 46.5”...
  • Page 59: Parts Manual

    Scan this QR code with a compatible device (cellular phone, tablet, etc.) Computer: https://www.alleneng.com/msp475 Mail: A physical copy of the parts manual can also be mailed to you upon request. Please contact Allen Engineering service department and one can be sent to you. Allen Engineering P.O. Box 819 Paragould, Ar.
  • Page 60: Revision Detail

    Revision Detail MANUAL REVISION DETAIL REVISION # REVISION DATE REVISION REFERENCE # REVISION BY 10/19 Initial Release 08/23 Design Updates 02/24 MN 24-062, 24-058 Page 60 069599...
  • Page 62 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .

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