Related Manuals for Intec FORCE 3
Summary of Contents for Intec FORCE 3
- Page 1 Instruction Manual 3771 Monarch Street • Frederick, CO 80530 • www.inteccorp.com Local: (303) 833-6644 • Fax: (303) 833-6650 • Toll Free: (800) 666-1611...
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Page 2: Table Of Contents
3.0 & 4.0 DP FORCE / 3 T able of Contents Machine Information..............2 Introduction ..................3 Specifications ..................4 Electrical Drawings ................5 The System ..................7 How the System Works ..............8 Set-Up and Operation ..............10 Safety First ..................11 Operational Guidelines ..............14 Sidewall Tech Notes ..............15 Operating With a Generator / Using Additional Extension Cords ..........17 Maintenance..................19... - Page 4 We take pride in making your job as easy and profitable as possible. The right system for your needs: Intec strives to provide you with the best combination of portability, functionality, and installation versatility to surpass your desired success.
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Page 5: Machine Information
3.0 & 4.0 DP FORCE / 3 Specifications Height 51" (129 cm) Width 31" (76 cm) Length 53" (130 cm) Weight 350 lbs (130kg) Hopper capacity 75 lbs (27kg) Hose size 3" (7.35 mm) Blower 5.7 diameter 2-stage 3.0 PSI (2 blowers) Blower 7.2 diameter 2 Stage 4.0 PSI (2 blowers) Drive motor... -
Page 6: Introduction
3.0 & 4.0 DP FORCE / 3 Electrical Drawings 110V STD. ELECTRICAL WITH VARIABLE SPEED CONTROL... - Page 7 3.0 & 4.0 DP FORCE / 3 Electrical Drawings, Cont. 110V STD. CONTROL WITH NO VARIABLE SPEED. CONTROL...
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Page 10: The System
3.0 & 4.0 DP FORCE / 3 The System Three sub-systems make up your FORCE/3: THE AGITATOR AND AIRLOCK. The FORCE/3 uses a 1- ⁄ motor and is coupled to a worm gearbox to reduce the speed of the motor and increase torque. In addition to the motor and gearbox, chain and sprockets are used to further reduce the speed of the airlock. -
Page 11: How The System Works
3.0 & 4.0 DP FORCE / 3 How the System W orks AGITATOR: The five-arm agitator is essential in helping attain the high production rates by conditioning and sweeping the material into the airlock. AGITATOR MOTOR: The agitator motor is attached to the gearbox which produces the torque to power the Agitator and Airlock components. - Page 12 3.0 & 4.0 DP FORCE / 3 How the System W orks, Cont. VARIABLE SPEED CONTROL V.S.C.: The variable speed control regulates the airflow of the blowers. This feature is used when applying spraywall material or dense packing sidewalls. GEARBOX: The gearbox is driven by the agitator motor and rotates both the agitator and airlock components.
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Page 13: Set-Up And Operation
3.0 & 4.0 DP FORCE / 3 Set-U p and Operation OPERATION: The FORCE/3 is designed to handle bulk packaged insulation material. As material is loaded into the hopper the agitator breaks up and conditions the material for proper density while sweeping the material down into the airlock. - Page 14 3.0 & 4.0 DP FORCE / 3 Set-U p and Operation, Cont. OPERATION FROM ELECTRICAL PANEL: Position both switches on the remote cord to the “on” position to allow control of the machine at the main electrical panel BLOWING IN THE ATTIC: Start the job at the farthest point from the entrance of the attic and work your way back to the entrance.
- Page 15 3.0 & 4.0 DP FORCE / 3 Set-U p and Operation, Cont. slide gate and adding additional hose, contact the cellulose manufacturer for additional information and recommendations. HOPPER SAFETY: Safety is the most important consideration when using any machine. Failure to follow safety precautions may result in permanent injury or possible machine failure.
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Page 16: Safety First
3.0 & 4.0 DP FORCE / 3 Safety First When working with insulation, always wear a long sleeve shirt, gloves and a hat. Wear goggles or safety glasses for eye protection and a 3M brand #8710 nose/mouth mask or equivalent for respiratory protection. -
Page 17: Operational Guidelines
3.0 & 4.0 DP FORCE / 3 Operational Guidelines BLOWING SIDEWALLS, CELLULOSE: When blowing sidewalls, use the following settings and recommen- dations as guidelines. Settings may change from job to job, material to material, or nozzle to nozzle. Hose length and humidity may affect your results. -
Page 18: Sidewall Tech Notes
FORCE/ 3 3.0 & 4.0 DP Sidewall Tech Notes e information below is to be used as a guideline. Results may di er due to construction & material. 2" x 4" x 16" on center, 2.8 cubic feet per cavity CELLULOSE COVERAGE 1.6 pound material density, 18.7 pound bag Wall pack density... - Page 19 1/4-1/3 open. When using 2 or 2-1/2" hose we recommend using an insert tube (PN 22049-06) to enhance setup and reduce the likely hood of clogging the hose. For further information on Cellulose Wall-Spray or Spray-On applications consult Intec or your local supplier of material. FIGURING WALL CAVITY AREA Measure wall cavity in inches.
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Page 20: Operating With A Generator
Consult Intec for further information or your local generator reseller. Using a generator of insufficient size will cause internal motor damage and will void machine warranty. - Page 21 It is recommended that if you need additional cord to run the machine, use the next gage size up. (Note: in the electrical world, the lower the (gage) number the larger the wire size). Consult Intec for your specific needs or your local electrical distributor.
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Page 22: Maintenance
3.0 & 4.0 DP FORCE / 3 Maintenance Preventative maintenance will help ensure the FORCE/3 gives you many years of satisfactory use. Clean the interior and exterior of the machine weekly to help maintain the longevity of the motor, blowers, gearbox and chain, as well as the finish. - Page 23 3.0 & 4.0 DP FORCE / 3 Maintenance, Cont. AIRLOCK SEAL REPLACEMENT Removing airlock rotor assembly Prior to replacing the airlock seals make sure all electrical power to the machine is discon- nected and the insulation material has been emptied. Tools required: Allen wrench, 7/16 socket, ratchet and wrench, #2 Phillips screwdriver.
- Page 24 3.0 & 4.0 DP FORCE / 3 Maintenance, Cont. CHAIN TENSIONER The chain tension between the agitator and the airlock rotor is self-adjusting and should never need maintenance. GEARBOX The gearbox is sealed for life and should not require any maintenance. Periodically remove buildup of insulation dust from gearbox case to prevent overheating and ensure trouble free life.
- Page 25 3.0 & 4.0 DP FORCE / 3 Maintenance, Cont. BLOWER BRUSH & REPLACEMENT The FORCE/3 blowers use carbon brushes for operation. These brushes need to be periodically inspected to ensure high performance. Replace brushes if they are 3/8 inch or shorter. Failure to replace short brushes may cause irreversible damage to the motor.
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Page 26: Troubleshooting
Have capacitor replaced Start capacitor failure on by a qualified agitator motor. technician. Call Intec for nearest service center location. Replace with original Main panel rocker switch factory part rocker for agitator motor has failed switch. - Page 27 Contactor coil (inside Have the system inspected electrical) failed by a qualified technician. Call Intec for nearest service center location. Bolt on agitator is missing Remove insulation; locate or has sheared off. 9/16 bolt head located on the outside of the agitator assembly.
- Page 28 3.0 & 4.0 DP FORCE / 3 T roubleshooting, Cont. Problem Cause Remedy Decreased material throw Worn airlock seals. Inspect seals for tears or from hose cuts. See maintenance sec- tion to replace Kink in hose. Run hose as straight as pos- sible to help maintain pro- duction.
- Page 29 3.0 & 4.0 DP FORCE / 3 T roubleshooting, Cont. Problem Cause Remedy Blower does not operate Blower switch on main Depress switch to “on”, use panel is “off”. remote box switch to operate. Blown fuse. Remove panel below electri- cal control.
- Page 30 3.0 & 4.0 DP FORCE / 3 T roubleshooting Cont. Problem Cause Remedy Agitator trips circuit Low voltage. FORCE/3 requires a mini- breaker at main panel. mum of 36 amps @115V. Relocate power cord(s) to 20 amp circuit(s). Incorrect size extension For an additional 50’, use cord.
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Page 31: Making A Claim For Damage Or Loss
If you have any questions regarding the above information please feel free to contact an INTEC representative. Shipping Department Ph: 1-303-833-6644... -
Page 32: Returns
3.0 & 4.0 DP FORCE / 3 Returns We at INTEC sincerely hope the merchandise you have just received is in excellent condition and satisfies your expectations. If not, please read the instructions that apply to your particular situation. MERCHANDISE IS DAMAGED. - Page 33 Your Name __________________________________________________ Phone ______________________________________________________ Address ____________________________________________________ State ________________________________________________________ Zip __________________________________________________________________________ Your Comments ______________________________________________ __________________________________________________________ Invoice Number________________ RMA number __________________ Shipping Department Ph: 1-303-833-6644 INTEC 1-800-666-1611 3771 Monarch Street Fax: 1-303-833-6650 Frederick, CO 80530 E-mail: info@inteccorp.com...
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Page 34: How To Receive Replacement Parts Under Warranty
When we receive your defective part and a warranty decision is made, INTEC will either issue a credit to your account or return the failed part to you. -
Page 35: Warranty
W arranty It is expressly understood and agreed that no officer, agent, salesman or employee of the manufacturer INTEC has the authority to obligate the Manufacturer by any terms, stipulations, or conditions not herein expressed; that all previous representations and agreements, either verbal or written,... - Page 36 3.0 & 4.0 DP FORCE / 3 One Y ear W arranty, Cont. d) All parts claimed defective by original purchaser shall be returned, properly identified, to Manufacturer’s factory or Authorized Factory Service facility, freight prepaid. All replacement, repaired or non- defective parts will be returned to purchaser, freight collect.
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Page 37: Glossary
3.0 & 4.0 DP FORCE / 3 A Glossary R-VALUE: The resistance (R) to heat or cold. The higher the R- Value, the greater the resistance and the better the insulation factor. SETTLEMENT: Insulation will settle after being blown. The FORCE/3 blows near settled density. - Page 38 3.0 & 4.0 DP FORCE / 3 A Glossary, Cont. COMMON INSULATION VALUES Material Thickness R-Value Air Space 1” 1.01 Cellulose loose fill 1” 3.70 Celotex 1” 3.03 Concrete block 8”, hollow 1.11 Fiberglass batt ⁄ ” 11.0 Fiberglass batt 8”...