Related Manuals for Leadshine HBS Series
Summary of Contents for Leadshine HBS Series
- Page 1 Hardware Installation Manual HBS Series Hybrid Servo HBS57 HBS86 HBS86H HMN_HBS_R20121128 http://www.Leadshine.com...
- Page 2 Read this manual carefully before trying to install the stepper drive into your system. The people who setup the stepper drive should have a better understanding on electronics and mechanics. Contact Leadshine technical guys Notice when you have questions on this document.
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Page 3: Table Of Contents
Table of Contents Introduction to HBS ..............................1 Getting Start................................. 1 Connecting Power Supply ..........................2 Connecting Motor............................... 2 Connecting Encoder............................3 Connecting Control Signal..........................4 Connecting to PC Software ..........................5 HBS Drive Configuration ............................6 Configuring HBS Drive by DIP Switches ...................... 7 Configuring HBS Drive in PC Software ...................... -
Page 4: Introduction To Hbs
Hybrid Servo Hardware Installation Manual Introduction to HBS The HBS (Hybrid Servo Series) series hybrid servos offer an alternative for applications requiring high performance and high reliability when the servo was the only choice, while it remains cost-effective. The system includes a hybrid servo motor combined with a fully digital, high performance easy servo drive. -
Page 5: Connecting Power Supply
Hybrid Servo Hardware Installation Manual RS232 Cable USB-232 Converter Motion Controller Power Supply Encoder Cable Motor Power Cable Connecting Power Supply Power supply connection is the simplest thing through this manual because it has only tow wires: positive wire and negative wire. However you should caution the incorrect connection polarity. The HBS drive a 6-pin pluggable screw connector that is used for both power supply connection and motor connection. -
Page 6: Connecting Encoder
Hybrid Servo Hardware Installation Manual 573SXX-EC-XXXX HBS57 57HSXX-EC-XXXX HBS86 HBS86H 86HSXX-EC-XXXX Connecting Encoder As the HBS drive works in close-loop mode, it must know the actual motor position. The encoder mounted in the motor offers such information. Note that the HBS drive will not work without encoder feedback. -
Page 7: Connecting Control Signal
Hybrid Servo Hardware Installation Manual 573SXX-EC-XXXX Feedback Encoder Signals HBS57 Encoder Cable HBS86 Encoder Signals HBS86H EGND Color Name White Yellow Green Black Blue 57HSXX-EC-XXXX 86HSXX-EC-XXXX Connecting Control Signal The HBS drive accepts Pulse/Direction or CW/CCW control signals from 5V to 24V. As the drive’s signal input is differential, it can also interface with PNP (Sourcing) or NPN (Sinking) type control signal. -
Page 8: Connecting To Pc Software
To connect HBS drive to PC software, first download the software from our website: http://www.leadshine.com. You may also get it from our CD however it is recommended to get it from the website because it is always the latest one. Install this software in your PC and make it ready for use later. -
Page 9: Hbs Drive Configuration
Hybrid Servo Hardware Installation Manual The third thing is the serial port. If your PC does not have serial port, a USB-to-Serial converter is needed. Thus you can use this converter to simulate the serial port from a USB port. Connect the HBS drive to the PC’s serial port or the UBS-232 converter via the RS232 communication cable. -
Page 10: Configuring Hbs Drive By Dip Switches
Hybrid Servo Hardware Installation Manual By default, the HBS86 and HBS86H are configured according to the 86HSXX-EC-XXXX on 60VDC. The HBS57 is configured automatically at power-up according to the connected motor and supply voltage. For other HBS motors, it is recommended to modify these settings to get the optimizing performance as shown in the following tables. -
Page 11: Configuring Hbs Drive In Pc Software
Hybrid Servo Hardware Installation Manual HBS86 and HBS86H Micro Step Resolution Setting Steps/Revolution Software Configured (Default 200) 1600 (Factory Setting) 3200 6400 12800 25600 51200 1000 2000 4000 5000 8000 10000 20000 40000 Configuring HBS Drive in PC Software Please consult the Connecting to PC Software chapter for how to connect the HBS drive to PC. Suppose the tuning software has been open, click the Drive->Parameters to open the Tool->Drive Parameters window. -
Page 12: Calculating Rotation Speed And Angle
Hybrid Servo Hardware Installation Manual Calculating Rotation Speed and Angle You may also want to calculate the motor rotation speed and rotation angle, before commanding any motion. If the pulse frequency and counts are known, they can be calculated as follows: Rotation Speed (RPM) = 60 * Pulse (Step) Frequency / Micro Step Resolution Rotation Angle (°) = 360 * Pulse (Step) Counts / Micro Step Resolution... -
Page 13: Rotating The Hbs Motor In Pc Software
Hybrid Servo Hardware Installation Manual Rotating the HBS Motor in PC Software Not everyone has a motion controller. Or you may not know what motion controller is and how to buy one. But you should have a personal computer which has at least one serial port or USB port. You can rotate the HBS motor in PC software! There is a simple emulating controller that is used for self-test in the HBS drive. -
Page 14: Multiple Drives
Hybrid Servo Hardware Installation Manual output rating to avoid problems like current clamp, for example using 4A supply for 3A motor-drive operation. On the other hand, if unregulated supply is used, one may use a power supply of lower current rating than that of motor (typically 50%～70% of motor current). The reason is that the drive draws current from the power supply capacitor of the unregulated supply only during the ON duration of the PWM cycle, but not during the OFF duration. -
Page 15: Recommended Supply Voltage
Hybrid Servo Hardware Installation Manual Recommended Supply Voltage Both Leadshine’s regulated and unregulated power supply has been designed specially for motion control. Motor Drive Voltage Range Typical Voltage Leadshine Power Supply 57HS09-EC-XXXX HBS57 DC(20-50)V DC 24V RPS2410(-L) 57HS20-EC-XXXX HBS57 DC(20-50)V... -
Page 16: Pnp (Sourcing) Control Signal Wiring
Hybrid Servo Hardware Installation Manual PNP (Sourcing) Control Signal Wiring In this wiring, Pulse, Direction and Enable signal share the same ground (negative) terminal. Controller Drive VCC = 5-24V PUL+ Pulses PUL- DIR+ Direction DIR- ENA+ Enable ENA- Differential Control Signal Wiring For the differential output controller, connect to the HBS drive accordingly. -
Page 17: Output Signal Wiring
Hybrid Servo Hardware Installation Manual Output Signal Wiring The HBS drives offers ALM (alarm) signal to indicate the error status. The HBS86 has the in-position (Pend+ / Pend-) to indicate the achievements of the target position. That is, the motor have been in the position you want it to be. -
Page 18: Control Signal Setup Timing
>200ms >200ms Current Control Detail Leadshine’s hybrid servo motor is integrated with a high-resolution 1,000-line optical incremental encoder. That encoder can send the real-time shaft position back to the hybrid drive. Like traditional servo controls, the drive can automatically adjust the output current to the motor. The output current ranges between the holding current and the close-loop current. -
Page 19: Fine Tuning
However, if you want to fine tune the IES for best performance for your applications, Leadshine also offers tuning software, ProTuner, which allows you to adjust those current-loop and position-loop parameters (see software manual). -
Page 20: Position Following Error Protection
Hybrid Servo Hardware Installation Manual Position Following Error Protection When the position error exceeds the limit (software configurable, see software manual), position, protection will be activated and red LED will blink seven times within each periodic time. Frequently Asked Questions In the event that your drive doesn’t operate properly, the first step is to identify whether the problem is electrical or mechanical in nature. -
Page 21: Warranty
Leadshine Technology Co., Ltd. warrants its products against defects in materials and workmanship for a period of 12 months from shipment out of factory. During the warranty period, Leadshine will either, at its option, repair or replace products which proved to be defective. -
Page 22: Contact Us
Web: http://www.leadshine.com Sales Hot Line: Tel: 86-755-2641-7674 (for Asia, Australia, Africa areas) 86-755-2640-9254 (for Europe areas) 86-755-2641-7617 (for America areas) Fax: 86-755-2640-2718 Email: sales@leadshine.com. Technical Support: Tel: 86-755-2641-8447, 86-755-2641-8774, 86-755-2641-0546 Fax: 86-755-2640-2718 Email: tech@leadshine.com(for All) Leadshine U.S.A Address: 25 Mauchly, Suite 318 Irvine, California 92618...