Still RCD 100 Original Instructions Manual

Still RCD 100 Original Instructions Manual

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Original instructions
IC Truck
MTU Eu5
RCD 100
RCD 120
RCD 140
RCD 150
RCD 160
RCD 180
RCD 100 / 1200
RCD 120 / 1200
RCD 140 / 1200
RCD 150 / 1200
RCD 160 / 1200
RCD 180 / 900
5410 5411 5412 5413 5414 5415
5416 5417 5418 5419 5420 5421
5001 801 1625 EN - 05/2022  -  03

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Summary of Contents for Still RCD 100

  • Page 1 RCD 100 RCD 120 RCD 140 RCD 150 RCD 160 RCD 180 RCD 100 / 1200 RCD 120 / 1200 RCD 140 / 1200 RCD 150 / 1200 RCD 160 / 1200 RCD 180 / 900 5410 5411 5412 5413 5414 5415 5416 5417 5418 5419 5420 5421 5001 801 1625 EN - 05/2022  - ...
  • Page 3 Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 5001 801 1625 EN - 05/2022  -  03  I...
  • Page 4 Preface   Abbreviations Below is a list of abbreviations used in this manual Aftertreatment Control Module American Petroleum Institute BITA British Industrial Truck Association Controller Area Network Comon Powertrain Controler Engine Control Module Truck Data Acquisition Module Light Emitting Diode Forklift Data Management Linde Truck Control LVDT...
  • Page 5: Table Of Contents

    Table of contents   Introduction   Truck data ............ 2 Your industrial truck .
  • Page 6 Table of contents   Warning regarding non-original parts ........ 29 Damage, faults .
  • Page 7 Table of contents   Wheel refitting — drive axle.......... 61 Standard equipment .
  • Page 8 Table of contents   Linde Forklift Data Management (LFM)........ 134 Joystick with central lever operation .
  • Page 9 Table of contents   Service plan ............ 217 Service plan.
  • Page 10 Table of contents   Troubleshooting ............ 248 Troubleshooting of Engine.
  • Page 11: Introduction

    Introduction...
  • Page 12: Truck Data

    Introduction Truck data Truck data We recommend that you record all basic fork- lift truck data in the following table so that it is available if required by the sales network or authorised service centre. Type   Serial number   Date of delivery  ...
  • Page 13: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck Technical Description General data is exchanged via CAN (Controller Area Network). The 1411-02 range of fork trucks with MTU The engine and drive control system are moni- engine offer the ability to lift capacities up tored by the truck controller and status is dis- to 16 or 18 tonnes, with lift capacities up to played on the truck status display monitor.
  • Page 14 Introduction Your industrial truck Lift mast axle before returning to the oil reservoir via the return filter. The standard mast is a double open centre Using sensors, audible and visual warnings non-free lift type with twin lift and tilt cylinders, will occur in the event of low brake pressure, lift chains mounted on each side and are at- or if a fault is present in the brake system.
  • Page 15: General

    Introduction Your industrial truck The cab and doors have large glazed areas The guard rails is the standard configuration if and allow the driver maximum all round visibil- the truck equipped with the ordinary glass. ity during driving and lifting operations. Battery access Screen wiper and washers are fitted to the front, top and rear screens with demist func-...
  • Page 16: Conformity Marking

    Introduction Your industrial truck Conformity marking  The manufacturer uses the conformity mark- ing to document the conformity of the industri- al truck with the relevant directives at the time of placing on the market: CE: in the European Union (EU) ●...
  • Page 17: Declaration That Reflects The Content Of The Declaration Of Conformity

    Your industrial truck Declaration that reflects the content of the declaration of conformity         Declaration     STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany             We declare that the specified machine conforms to the most recent valid version of the directives specified below:  ...
  • Page 18: Nameplate

    Introduction Your industrial truck Nameplate Nameplate, variant 1  1   Type 2   Serial number 3   Year of manufacture 4   Unladen mass in kg 5   Max. permissible battery weight in kg (for electric trucks only) 6   Min.
  • Page 19 Introduction Your industrial truck 12   Battery voltage in V 13   Rated capacity NOTE It is possible for there to be multiple con- ● formity markings on the nameplate. The EAC mark may also be located in the ● immediate vicinity of the nameplate.
  • Page 20: Use Of The Truck

    Introduction Use of the truck Use of the truck Commissioning Commissioning is the initial intended use of the truck. The necessary steps for the commissioning vary depending on the model and equipment of the truck. These steps require preparatory work and adjustment work that cannot be per- formed by the operating company.
  • Page 21: Description Of Use And Climatic Conditions

    Introduction Use of the truck removed when the truck is unattended to – Please pay attention to the moving parts of prevent unauthorised use. the truck to prevent your hands from being crushed. – When using this truck, pay attention to the surroundings and do not become distracted.
  • Page 22: Information About Documentation

    Introduction Information about documentation Information about documentation Documentation scope Operating instructions fully and must be available to the driver and ● operator at all times. Operating instructions for attachment parts ● (special equipment) If the operating instructions are lost, the oper- Spare parts list ●...
  • Page 23: Issue Date And Topicality Of The Operating Instructions

    The issue date and the version of these op- erating instructions can be found on the title page. STILL is constantly engaged in the further de- velopment of trucks. These operating instruc- tions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.
  • Page 24 Introduction Information about documentation  CAUTION Indicates procedures that must be strictly adhered to in order to prevent material damage and/or destruc- tion. NOTE For technical requirements that require special attention. ENVIRONMENT NOTE To prevent environmental damage.  14 5001 801 1625 EN - 05/2022  -  03...
  • Page 25: Date Of Edition And Latest Update Of This Manual

    Introduction Information about documentation Date of edition and latest update of this manual The publication date of these operating in- structions is printed on the cover sheet. The manufacturer makes continuous efforts to improve its industrial trucks, and therefore re- serves the right to implement changes and to accept no claims concerning the information provided in this manual.
  • Page 26 Introduction Information about documentation Abbrevi- Meaning Explanation ation maximum Force Maximum power German authority for monitoring/issuing regulations for worker protection, environ- Gewerbeaufsichtsamt mental protection, and consumer protec- tion Transfer of data packets in wireless net- GPRS General Packet Radio Service works ID no.
  • Page 27 Introduction Information about documentation Abbrevi- Meaning Explanation ation Verband Deutscher Maschinen- und Anla- German Mechanical Engineering Industry VDMA genbau e. V. Association WLAN Wireless LAN Wireless local area network 5001 801 1625 EN - 05/2022  -  03  17...
  • Page 28: Environmental Considerations

    Introduction Environmental considerations Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during trans- port. This packaging must be removed com- pletely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck.
  • Page 29: Emc - Electromagnetic Compatibility

    Introduction EMC – Electromagnetic compatibility EMC – Electromagnetic compatibility Electromagnetic compatibility (EMC) is a key and secondly checks it for sufficient resistance quality feature of the truck. to electromagnetic interference with reference to the planned usage location . A number of EMC involves electrical measures are taken to ensure the limiting the emission of electromagnetic in-...
  • Page 30 Introduction Modifications and retrofitting Any modifications that adversely affect the stability, the load capacity or the circumferen- tial view of the truck require written approval from the manufacturer. The following components may only be modi- fied with prior written approval from the manu- facturer: Brakes ●...
  • Page 31: Using Attachments

    Introduction Using attachments Decal information with the following data must be permanently affixed to the truck so that it is clearly visible: Type of modification ● Date of modification ● Name and address of the company that car- ● ried out the modification Using attachments The truck can be equipped with attachments.
  • Page 32 Introduction Using working platforms  22 5001 801 1625 EN - 05/2022  -  03...
  • Page 33: Safety

    Safety...
  • Page 34: Definition Of Terms Used For Responsible Persons

    Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal person or group who operates the truck or on whose authority the truck is used. The operating company must ensure that the truck is only used for its proper purpose and in compliance with the safety regulations set out...
  • Page 35: Drivers

    Safety Definition of terms used for responsible persons Drivers This truck may only be driven by suitable per- sons who are at least 18 years of age, have been trained in driving, have demonstrated their skills in driving and handling loads to the operating company or an authorised represen- tative, and have been specifically instructed to drive the truck.
  • Page 36 Safety Definition of terms used for responsible persons Prohibition of use by unauthorised per- sons The driver is responsible for the truck during working hours. He must not allow unauthor- ised persons to operate the truck. When leaving the truck, the driver must secure it against unauthorised use, e.g.
  • Page 37: Basic Principles For Safe Operation

    Safety Basic principles for safe operation Basic principles for safe operation Insurance cover on company premises The company premises are very often restric- ted public traffic areas. NOTE It is advisable to review the operational lia- bility insurance so that insurance covers the truck with respect to third parties in the event of damage caused in restricted public traffic areas.
  • Page 38 Safety Basic principles for safe operation We warn against installing and using restraint systems that have not been approved by the manufacturer. – Contact the authorised service centre be- fore converting or retrofitting the truck. Only the authorised service centre is permit- ted to perform welding work on the industrial truck.
  • Page 39: Warning Regarding Non-Original Parts

    We recommend that you obtain approval from the by STILL. manufacturer and, if applicable, from the relevant regulatory authorities before installing such parts. The manufacturer accepts no liability for any damage caused by the use of non-original parts and non-orig- inal accessories.
  • Page 40: Vibrations

    Safety Basic principles for safe operation NOTE Lower or higher noise values may occur when using industrial trucks, e.g. due to the mode of operation, environmental factors and other sources of noise. Vibrations Vibrations to which the hands and arms are exposed The following value is valid for all truck mod- els:...
  • Page 41 Safety Basic principles for safe operation The following rules must be observed to en- sure stability: Only use wheels with equal and permitted ● levels of wear to the tyres. Only use tyres of the original tyre type. ● Only use wheels approved by the manufac- ●...
  • Page 42: Residual Risks

    Safety Residual risks Residual risks Residual dangers, residual risks Despite careful working and compliance with standards and regulations, the occurrence of other risks when using the truck cannot be entirely excluded. The truck and all other system components comply with current safety requirements. Nev- ertheless, even when the truck is used for its proper purpose and all instructions are fol- lowed, some residual risk cannot be excluded.
  • Page 43: Special Risks Associated With Using The Truck And Attachments

    Safety Residual risks with these regulations either intentionally or carelessly. Stability The stability of the truck has been tested to the latest technological standards and is guar- anteed provided that the truck is used properly and according to its intended purpose. These standards only take into account the dynamic and static tipping forces that can arise during specified use in accordance with the operat-...
  • Page 44 Safety Residual risks use the truck correctly and without the risk of accidents.  34 5001 801 1625 EN - 05/2022  -  03...
  • Page 45 Safety Residual risks 5001 801 1625 EN - 05/2022  -  03  35...
  • Page 46: Overview Of Hazards And Countermeasures

    Safety Residual risks Overview of hazards and countermeasures NOTE This table is intended to help evaluate the hazards in your facility and applies to all drive types. It does not claim to be complete. – Observe the national regulations for the country in which the truck is being used.
  • Page 47 Safety Residual risks Hazard Course of action Check note Notes √ done - Not applicable Impermissible usage Provide operating in- German Ordinance on (improper usage) structions Industrial Safety and Health (BetrSichV) and German Health and labour protection law (ArbSchG) Written notice of in- German Ordinance on struction to driver Industrial Safety and...
  • Page 48: Danger To Employees

    Safety Residual risks Hazard Course of action Check note Notes √ done - Not applicable DGUV rule 113-001 and observe the oper- ating instructions When operating driverless transport systems Roadway quality inad- Clean/clear roadways German Ordinance on equate Industrial Safety and Health (BetrSichV) Loading equipment in- Reposition load on pal-...
  • Page 49 Safety Residual risks The design and equipment of the truck comply with the standards and directives required for CE conformity. The design and equipment al- so comply with the standards and directives necessary for the UKCA compliance that is required in the United Kingdom. The design and equipment are therefore not part of the required scope of the hazard assessment.
  • Page 50: Safety Tests

    Safety Safety tests Safety tests Carrying out regular inspections  on the truck The operating company must ensure that the truck is checked by a specialist at least once a year or after particular incidents. As part of this inspection, the technical condi- tion of the truck must be completely tested with regard to accident safety.
  • Page 51 Safety Safety tests The exact procedure for this insulation testing is described in the workshop manual for this truck. NOTE The truck's electrical system and drive batter- ies must be checked separately. Test values for the drive battery Recommended Nominal volt- Component Measurements Test values...
  • Page 52: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Exhaust gases  CAUTION Risk to health from exhaust gases! Exhaust gases from internal combustion engines are harmful to your health. In particular, the soot particles contained in the diesel exhaust gas can cause cancer. Letting the combustion engine idle runs a risk of poisoning from the CO, CH and NO components contained in the...
  • Page 53: Safety Regulations When Driving

    There is a risk of accident! – Do not use devices during travel or when handling loads. – Set the volume so that warning signals can still be heard. 5001 801 1625 EN - 05/2022  -  03  43...
  • Page 54 Safety Safety regulations for handling consumables  WARNING In areas where use of mobile phones is prohibited, use of a mobile phone or radio telephone is not per- mitted. – Switch off the devices. Visibility when driving The driver must look in the drive direction and have a sufficient view of the driving lane.
  • Page 55: Permissible Consumables

    Safety Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the  WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances. Oils  DANGER  WARNING Oils are flammable!
  • Page 56: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid  WARNING ENVIRONMENT NOTE During operation of the forklift truck, hy- draulic fluids are pressurised and are Hydraulic fluid is a water-polluting substance! hazardous to your health. Always store hydraulic fluid in containers com- –...
  • Page 57: Non-Ionising Radiation

    Safety Non-ionising radiation  WARNING Battery acid contains dissolved sulphuric acid. This is corrosive. – When working with battery acid, use appropriate PSA (rubber gloves, apron, protection goggles). – When working with battery acid, nev- er wear a watch or jewellery. –...
  • Page 58 Safety Medical equipment  48 5001 801 1625 EN - 05/2022  -  03...
  • Page 59: Overview

    Overview...
  • Page 60: General View Of Truck

    Overview General view of Truck General view of Truck Lift Mast Adblue® filler Fuel filler 3, 4 Hydraulic cooler, Radiator Drive axle Radiator Grille Forks Counterweight Fork carriage Steer axle Lift cylinder Battery isolator Lift chains Battery compartment  50 5001 801 1625 EN - 05/2022  -  03...
  • Page 61: Safety Devices And Warning Labels

    Made in China label (for export with CE/UK- label 'lwa 105dB cab with no glazing Label,read the operating manual Importer (for UK) Diesel oil indicator sticke Still logo label 'adblue Tyre pressure label label 'SAE 10W-30 Nameplate label 'BATTERY ISOLATOR Still logo “Do not stand under forks”...
  • Page 62: Controls

    Overview Controls Controls Steering wheel Parking brake switch Turn indicator Horn Ignition key switch Armrest Heater control (Climate control) Accelerator pedal Storage area Brake pedals Direction lever Clamping screw for steering column adjust- Central control levers (joysticks) ment Driver controller (option) Multiple function electrical control lever  52 5001 801 1625 EN - 05/2022  - ...
  • Page 63: Switch Panel

    Overview Switch panel Switch panel The switch panel is mounted at the top right Roof panel wiper - intermittent mode or con- tinuous operation on/off (washer system is of the overhead guard. activated) Terminal board light and interior lighting Rear window heating Standard or higher lighting Strobe beacon Working spotlight position 1/2...
  • Page 64 Overview Switch panel  54 5001 801 1625 EN - 05/2022  -  03...
  • Page 65: Operation

    Operation...
  • Page 66: Service Plan Before Initial Commissioning

    Operation Service plan before initial commissioning Service plan before initial commissioning Engine Fill up with fuel Fill up with Adblue and check for leaks Check the engine oil level Check the engine coolant level Gearbox Check the oil level in the gearbox Check the oil level in the drive axle Chassis undercarriage Tighten the wheel fastenings...
  • Page 67: Pre-Shift Checks

    Operation Pre-shift checks Pre-shift checks Engine Check the fuel level Check Adblue® level Check the engine oil level Check the coolant level Check the truck for leaks (visual inspection) Chassis, bodywork and fittings Check that the adjusting mechanism on the steering column is secure Check the condition of the driver's seat and seat belt (visual inspection) Washer system: Check the fill level in the container, check the wipers Chassis frame...
  • Page 68: Wheel Removal - Drive Axle

    Operation Wheel removal — drive axle Wheel removal — drive axle Refer to your Local / National authority guidelines. For example: OSHA (Occupational Safety & Health Administration)/ EUWA (Association of European Wheel Manufacturers/ HSE (Health & Safety Executive).  CAUTION Wear personal protective equipment (PPE). Do not carry out these procedures without PPE.
  • Page 69 Operation Wheel removal — drive axle Removing an outer drive wheel – Park the truck on level ground in a safe working area. – Chock the wheels. – Isolate the ignition/batteries. – Jack up the truck at the jack points and se- cure with an axle support device.
  • Page 70 Operation Wheel removal — drive axle – Carefully drive the forks of a second fork  truck with holder (3) under the outer drive wheel. – Slowly lift the forks until the wheel rests on them. (Do not touch the inner drive wheel (5)).
  • Page 71: Wheel Refitting - Drive Axle

    Operation Wheel refitting — drive axle – Tilt outer wheel (4) against holder (3) and  secure it. – Carefully reverse the truck with the tyre and deposit it. Removing an inner drive wheel – Remove the outer drive wheel. –...
  • Page 72 Operation Wheel refitting — drive axle  DANGER Risk of death due to explosive force. Always ensure that the multi-piece rim wheel has been raised off the ground by methods of hydrauli- cally raising the vehicle before deflating/inflating the multi-piece rim wheel. Secure the raised truck with an axle support device.
  • Page 73 Operation Wheel refitting — drive axle – Carefully drive the truck with the wheel (5)  to the wheel hub and align it. d3571097 – Align the wheel (5) on the hub.  – Slowly lower the forks until the drive wheel sits on the hub.
  • Page 74 Operation Wheel refitting — drive axle Mounting an outer drive wheel – Put the outer wheel on the forks of a sec-  ond truck and secure it in place. – Clean the mating surface on the hub and rim. d3571097 –...
  • Page 75 Operation Wheel refitting — drive axle – Seat the wheel assembly onto the hub by  tightening 10 wheel fasteners diametrically opposed to 680 Nm. – Tighten the remaining wheel fasteners . – Torque all wheel fasteners, in a diametrical- ly opposed pattern. –...
  • Page 76 Operation Wheel refitting — drive axle – Ensure the trajectory zone is kept clear.  – Inflate the tyres to 10 bar at the filler valves. 120 degrees – Inspect the wheel assembly to ensure the lock ring is correctly seated.  DANGER Risk of death due to explosive force.
  • Page 77: Standard Equipment

    Operation Standard equipment Standard equipment Mirrors  CAUTION Risk of collision. Do not operate the truck if visibility is impaired. Rear view mirrors should be cleaned and ad- justed to suit the operator before commence- ment of operation, and it should be noted that they are only provided for checking the vicinity of the truck before moving off, and to monitor the rear traffic area.
  • Page 78: Driver's Cab

    Operation Standard equipment Driver's cab Opening the cab door – Push handle (3) upwards.  – Open driver's door outwards. Secure the cab's door – Open the door.  – Open the door fully rearward until spring loaded plunger(8) locks into retainer(9). –...
  • Page 79: Tilt Cab_Face Lift

    Operation Standard equipment Follow a similar procedure to close the side window. Opening the quarter window – Pull the lever (5) forwards.  The window will open. – Push the lever (5) backwards. The window will close. Tilt Cab_Face Lift The cab can be tilted forward to allow access to the engine compartment.
  • Page 80 Operation Standard equipment – Switch off the engine and exit the cab. – Remove any loose components from the cab. – Open the battery case, the switch is inside the battery case. – Push electrical switch (1) to tilt the cab fully ...
  • Page 81 Operation Standard equipment To lower the cab – Remove strut rod (3) from the trough and  return it to its original position. – Push lowering button (2) of the electrical  switch to lower the cab into working posi- tion.
  • Page 82: Standard Driver's Seat And Comfort Driver's Seat

    Operation Standard equipment Standard driver's seat and com- fort driver's seat  WARNING If the seat is not adjusted correctly, this may cause injury to the driver's back. The setting devices for the driver's seat must not be used during operation of the truck.
  • Page 83 Operation Standard equipment Setting the driver's weight  NOTE The relevant driver's weight must be set when the driver's seat is occupied. – Check the weight setting in the inspection window (4). The correct driver's weight has been set when the arrow is in the centre position in the in- spection window (4).
  • Page 84: Adjusting The Armrest

    Operation Standard equipment Activating the seat heater (comfort driv-  er's seat only) Variant 1 – Push the switch (6) downwards to activate the seat heater. – Push the switch (6) upwards to deactivate the seat heater. NOTE The maximum temperature is predefined. Variant 2 –...
  • Page 85: Adjusting The Steering Column

    Operation Standard equipment Adjusting the steering column  DANGER Safe driving is not guaranteed with the clamping screw open. Only adjust the steering column when the vehicle is stationary. Before attempting to drive the truck, ensure that the steering column is screwed firmly in place with the clamping screw (2).
  • Page 86 Operation Standard equipment NOTE Driver's cabs with fixed closed doors or brack- et doors meet the safety requirements for driv- er restraint systems. The seat belt may also be used. It must, however, be fastened when driving with doors that are open or have been removed.
  • Page 87: Window Heater

    Operation Standard equipment NOTE The automatic blocking mechanism may be triggered if the web belt runs in too quickly and the buckle guide strikes the housing. The web belt cannot be pulled out with the usual force. Window heater Switching on the rear window heating –...
  • Page 88 Operation Standard equipment Operating devices of the heating sys-  Cab air nozzle (1) ● Function display (2) ● Turning knob (3) for setting the vent posi- ● tions: window defrosting - footwell ventila- tion Push button (4) for switching the automatic ●...
  • Page 89 Operation Standard equipment Automatic heating operation – Use the turning knob (6) to adjust the tem-  perature. – Press the push button (4). The automatic heating is switched on and the function display (2) illuminates in green. The blower level is now controlled automatically. NOTE If the position of the turning knob (5) for the blower levels is changed, the heating system...
  • Page 90 Operation Standard equipment Operating devices for heating/air condi-  tioning operation Cab air nozzle (7) ● Function display (8) ● Turning knob (9) for setting the vent posi- ● tions: window defrosting - footwell ventila- tion Push button (10) for switching the automatic ●...
  • Page 91 Operation Standard equipment NOTE Condensation water in the evaporator can cre- ate a musty smell. Switching off the air condi- tioning ten minutes before completing the jour- ney and keeping the blower running will dry out the condensation water, thus preventing the musty smell.
  • Page 92 Operation Standard equipment Automatic air conditioning operation – Use the turning knob (14) to adjust the tem-  perature. – Press the push button (10). The automatic air conditioning is switched on and the function displays (8) and (13) illumi- nate in green.
  • Page 93 Operation Standard equipment Manual heating operation – The push button (12) for the air conditioning  and the push button (10) for the automatic mode must be switched off. Switching on the heating system – Turn the turning knob (11). The blower is switched on and the air flow is set to the selected level.
  • Page 94: Display Unit-Parker

    Operation Standard equipment NOTE If the position of the turning knob (11) for the blower levels is changed, the heating sys- tem automatically switches to "manual heating operation". Windscreen defrosting can be per- formed only in manual mode.  CAUTION If the function display (8) flashes five times after switching on and then goes out, there is an error with the automatic heating.
  • Page 95 Operation Standard equipment Icon Description Mast angle Engine error indicator light (low) Load weight display Engine error indicator light (high) Time display Speed gear Parking brake Fuel gauge Engine oil pressure warning light Urea gauge Preheat light Engine RPM gauge Engine oil level Driving speeds DEF alarm light...
  • Page 96 Operation Standard equipment Engine interface  When DPF require regeneration, start regen- eration by pushing the (1) button on the dis- play unit Transmission interface   86 5001 801 1625 EN - 05/2022  -  03...
  • Page 97: Starting And Stopping The Engine

    Operation Standard equipment Hydraulic Interface  Starting and stopping the engine Starting the engine  DANGER Danger of poisoning! Do not leave the engine running in un- ventilated areas. NOTE Where possible, avoid frequently starting and stopping the engine over short periods of time, since this prevents the internal combustion en- gine from reaching its operating temperature.
  • Page 98 Operation Standard equipment – Move the actuating lever (joystick and drive  direction (15)) into the neutral position. – Apply park brake (if not already applied) by  pressing park brake switch (1) – Insert ignition key into the ignition and start- ing switch and turn it from the zero position to position "I".
  • Page 99 – Then try to restart. To protect the battery, wait at least one minute between each starting procedure. If the engine still does not start after a third attempt to start 5001 801 1625 EN - 05/2022  -  03  89...
  • Page 100 Operation Standard equipment it, refer to the section entitled "Troubleshoot- ing - diesel engine". The engine speed is controlled automatically, depending on the load on the engine. NOTE Do not allow the engine to warm up at idling speed. When under load, drive the truck at a brisk speed.
  • Page 101: Driving

    Operation Standard equipment – Move the direction selection lever to the  neutral position. – Turn the ignition key to the zero position. NOTE The brake is applied automatically when the engine is switched off. – Remove the ignition key when leaving the truck.
  • Page 102 Operation Standard equipment Clean the rear-view mirror and adjust it to the proper position before starting to operate the truck. Please note that the rear-view mirror is only used to check the area near the truck before driving off and to check the condition of the rear of the vehicle.
  • Page 103 Operation Standard equipment – Ensure that the pedal area inside the cabin  is clear of obstruction and debris before at- tempting to drive the truck. – Push direction lever (2) forward. – Depress the accelerator pedal (4) gently. Truck speed depends on how far the pedal is depressed.
  • Page 104: Joystick With Single Lever Operation

    Operation Standard equipment Joystick with single lever opera- tion  WARNING There is a risk of becoming trapped be- tween parts due to the moving lift mast or attachment. Never reach into or enter the lift mast or the area between the lift mast and the truck.
  • Page 105 Operation Standard equipment Lifting the fork carriage   DANGER When lifting and lowering the fork arms, there is an increased risk of falling and crushing. Do not step onto the raised fork arms. – Pull the joystick (1) backwards. Lowering the fork carriage –...
  • Page 106 Operation Standard equipment  CAUTION Danger of instability of the truck. Attachments that are not supplied with the truck may only be used if the service partner has confirmed that the arrangement in terms of load capacity and stabili- ty ensures safe operation. Attachments alter the load capacity and stability of the truck.
  • Page 107 Operation Standard equipment Operating the fork positioner  NOTE To prevent damage, do not operate the fork positioner with a load or when the fork arms are on the ground. Do not use the fork posi- tioner as a clamp. –...
  • Page 108: Steering

    Operation Standard equipment – Push the joystick (5) forwards.  The truck moves anti-clockwise. – Pull the joystick (5) backwards. The truck moves clockwise. Operating the clamp (optional equip-  ment)  DANGER Increased risk of accident from a falling load. For attachments that perform a clamping function (e.g.
  • Page 109: Horn

    Operation Standard equipment  CAUTION NOTE Risk of accident. To avoid unnecessary tyre wear, turn the Do not rely on the steering wheel position. steering only when the truck is moving. Contact your service partner if steering re- If the steering wheel is turned to the left three quires too much effort or if there is too much times quickly, and then three times to the right play in the steering.
  • Page 110: Parking Brake

    Operation Standard equipment  WARNING This action should only be attempted in an emergen- cy and could result in the truck becoming unstable and / or the loss of load from the fork arms. Parking brake  The parking brake is operational at speeds below 3 km/h, the switch (1) is mounted in the front of the armrest.
  • Page 111: Override Key

    Operation Standard equipment NOTE The interval time can be adjusted. Contact your service partner to do the adjustment.  CAUTION Danger of personal injury and damage to the truck. Always check that the park brake (manual or auto- matic) is applied before leaving the truck.  CAUTION Danger of personal injury and damage to the truck.
  • Page 112: Battery Access - Opening

    Operation Standard equipment Battery access - opening  – Batteries are located in a compartment on the rear left side of the truck. – Check that door swing area is free from ob- struction. – Open door. Battery access - closing –...
  • Page 113: To Tow The Truck

    Operation Standard equipment To tow the truck Caliper body Piston O-ring seal Thrust bolt Circlip Magnet Wrench (24/30 mm) Friction pad Screw-cap Friction pad Allen key wrench (8/10 mm) Guide bolt Adjusting screw Split-pin Lock-nut Castellated nut Spring stack Bleed nipple NOTE Read and understand this maintenance pro- cedure before starting any work.
  • Page 114 Operation Standard equipment hydraulic systems and movement of heavy ve- hicles. It is the responsibility of all personnel concerned with these procedures to maintain safe working practices. NOTE Unless otherwise stated all component parts must be inspected at disassembly for re-use if serviceable.
  • Page 115: Emergency Exit

    Operation Standard equipment hand tight to protect the mechanism from contaminants. NOTE Before the truck can be used, the parking brake must be re-adjusted - refer to the train- ing manual. Emergency exit The right side cab door can be used as the emergency exit.
  • Page 116: Optional Equipment

    Operation Optional equipment Optional equipment Drive controller  NOTE The truck status display unit can be navigated in two ways, described below is using the but- tons on the armrest. d1411039 The drive controller is operated using the rota-  ry/push button (2), the "Back"...
  • Page 117 Operation Optional equipment Pressing the rotary/push button  Briefly pressing the rotary/push button allows the following actions to be carried out: Select menu item ● Activate or deactivate a function ● Acknowledge a message ● Pressing the rotary/push button for longer than two seconds activates the following functions: Program position (tilt angle, lift height, lift ●...
  • Page 118: 5100 040 Multifunction Joystick

    Operation Optional equipment 5100 040 Multifunction Joystick Joystick 4Plus modular concept (Elo-  bau) KION Basis Module Multifunction Lever Multifunction Lever with housing for Coun- terbalance trucks Multifunction Lever with housing for Reach trucks Electronic Module with CAN Actuation buttons ...
  • Page 119: 6240 005 Load Weight Display (Weight Error (+/-100 Kg))

    Operation Optional equipment Controlled axes  Power Supply   Operating voltage (min.) Nominal Voltage 12V / 24V Operating voltage (max.) Power consumption 1,8W (max.) Multifunction Lever Environmental specification Environmental Conditions   Protection class IP65 (mounted) Storage Temperature -35°C to +85°C Environmental temperature -35°C to +75°C Suitable for cold store application...
  • Page 120: Forklift Data Management (Lfm)

    Operation Optional equipment NOTE When the load weight is less than 100 kg, the reliability of the displayed load weight cannot be guaranteed. NOTE The load weight cannot be determined if the load pressure sensor fails. In such case, the display will show "-----". NOTE The load weight display will show the weight on the fork to the nearest 100 kg, and the 7"...
  • Page 121 Operation Optional equipment Truck data acquisition - standard setting  (PIN) Log in and start the engine: – Apply the parking brake. – Open armrest support (4) sideways to the right d3941466a – Press the button (8) (or any other Reset ...
  • Page 122 Operation Optional equipment LED (5) and LED (6) both illuminate green.  NOTE If an incorrect PIN is entered, LED (5) and LED (6) flash red. After a delay time, the input device reverts to login mode and the two LEDs flash green alternately. The delay time increases each time an incorrect PIN is entered.
  • Page 123 Operation Optional equipment Switch off the engine and log out:   CAUTION Unwarranted use by unauthorised personnel. When parking and leaving the truck, the driver must log out. – Apply the parking brake. – Open armrest support (4) sideways to the right –...
  • Page 124 Operation Optional equipment Truck data acquisition - special setting  (PIN and status code) Log in and start the engine: – Apply the parking brake. – Open armrest support (4) sideways to the right d3941466a – Press the button (8) (or any other Reset ...
  • Page 125 Operation Optional equipment LED (5) and LED (6) both illuminate green.  NOTE If an incorrect PIN is entered, LED (5) and LED (6) flash red. After a delay time, the input device reverts to login mode and the two LEDs flash green alternately. The delay time increases each time an incorrect PIN is entered.
  • Page 126 Operation Optional equipment Switch off the engine and log out:   CAUTION Unwarranted use by unauthorised personnel. When parking and leaving the truck, the driver must log out. – Apply the parking brake. – Open armrest support (4) sideways to the right –...
  • Page 127 Operation Optional equipment The following codes are available: = truck OK ● = request service (truck cannot be star- ● ted) = request maintenance (truck can be ● started) = Problem with driving ● = Problem with lifting ● = Problem with steering ●...
  • Page 128 Operation Optional equipment 6430 010 Linde ac: Access Control  RFID Dual The truck data acquisition (FDE) input device (1) is located in the armrest console (3). The input device features a reading area (10) onto which the corresponding transponder (chip or magnetic strip card) must be placed.
  • Page 129 Operation Optional equipment – Turn turning knob (9) to switch setting "II"  and start the engine NOTE If the truck does not start properly the first time, the starting procedure can be repeated until turning knob (9) is returned to the zero position and the engine can no longer be star- ted following the elapse of the delay time.
  • Page 130: Lighting

    Operation Optional equipment Activate the power supply:  – Place a valid transponder on the reading area (10) and hold it there for longer than 2 seconds LED (5) lights up yellow and LED (6) flashes green. – Turn turning knob (9) to switch setting "0" The engine is switched off.
  • Page 131 Operation Optional equipment Switching on the terminal board and in-  terior lighting – Move the toggle switch (1) to the centre position. The terminal board lighting is switched on. – Switch the toggle switch (1) as far as it will The interior lighting (7) is switched on.
  • Page 132 Operation Optional equipment Switching on the lighting  – Move the toggle switch (2) to the centre position. The sidelights and licence plate lamp are switched on. – Switch the toggle switch (2) as far as it will The dipped beams, sidelights and licence plate lamps are switched on.
  • Page 133: Lighting Options

    Operation Optional equipment Switching on the direction indicators  – Push lever (10) up. The direction indicators flash on the right of the truck. Indicator (11) flashes. – Push lever (10) down. The direction indicators flash on the left of the truck.
  • Page 134 Operation Optional equipment Open the rear lights only – Press the toggle switch(4)  6100 015 Rear lights only ● 6100 020 Rear lights only (with stone ● guards) Open the mast mounted front facing lamps NOTE According to the height of the frame, the mast lamp has different positions for the customers to choose.
  • Page 135 Operation Optional equipment Open the step lights – Version 1: press the toggle switch next to  the pedal (1); – Version 2: Press the toggle switch(12)。  6106 005 Step lights ● 6106 010 Step lights (LED) ● NOTE There are two ways to open the step lights, the toggle switch next to the pedal and toggle switch on the panel.
  • Page 136: Bluespot Tm

    Operation Optional equipment BlueSpot NOTE Customers can choose Bluespot Front & Rear or Bluespot Rear according to the needs . The BlueSpot comprises a visual warning  unit that enables the early detection of trucks in driving areas with low visibility (such as drive lanes and high racks), as well as at blind junctions.
  • Page 137: Power

    Operation Optional equipment Version 2(When choosing 7118 015 Blue- spot Front & Rear) – Move the toggle switch (7)  Switch settings for the toggle switch : Level 0: BlueSpot OFF ; ● Level 1: BlueSpot ON . ● NOTE If the truck is to be operated on public roads, the BlueSpot must be switched off.
  • Page 138: Power

    Operation Optional equipment 24v Power  The optional types are as follows : 4412 015 1x24V - 20mm ● 12/24v Power  The optional types are as follows : 4412 030 2x12/24V - 20mm ●  128 5001 801 1625 EN - 05/2022  -  03...
  • Page 139: 4470 005 Cab Vent Fan 24V

    Operation Optional equipment 4470 005 Cab vent fan 24v  Position The fan is mounted on the left column of the Switch Set the fan switch(2) Level 0: "OFF"; ● Level 1: low speed; ● Level 2: high speed。 ● Support fan Switch Socket head screw...
  • Page 140 Operation Optional equipment – Front AUX input – 2 channel amplifier with 2 x 40 W (max.) – Rotary control for volume – RDS – Steering wheel control input (interfaces for many vehicles optional) – ISO terminal – i-Mode: Select the tracks on your i-Phone directly via the control buttons of the radio Specifications Fixed panel with LCD display...
  • Page 141: 4460 005 Illuminated A4 Clipboard

    Operation Optional equipment 4460 005 Illuminated A4 clip-  board Illuminated A4 clipboard Open the illuminated A4 clipboard – Press the toggle switch(1);  – The light on the side of illuminated A4 clip-  board (1) is bright. 5001 801 1625 EN - 05/2022  -  03  131...
  • Page 142: 4210 010 Buddy Seat

    Operation Optional equipment 4210 010 Buddy seat  The buddy seat(1)is located in the right rear of the cab. 4480 005 Storage unit Includes document holder(1), additional stor- age(3) and cup holder(2). Document holder  This document holder has a lighting function. Document holder  132 5001 801 1625 EN - 05/2022  - ...
  • Page 143: 4450 005 With Cup Holder

    Operation Optional equipment Additional storage and cup holder  Cup holder Storage 4450 005 With cup holder  NOTE When the cup holder and the fire extinguisher is all needed , The cup holder is placed on the door frame on the left of the cab. With cup holder 5001 801 1625 EN - 05/2022  - ...
  • Page 144: Linde Forklift Data Management (Lfm)

    Operation Optional equipment Linde Forklift Data Management (LFM) Truck data acquisition using keypad  The truck data acquisition (FDE) input device (1) is located in the armrest console (3). The input device has a 12-digit keypad (2). With the standard setting, a 5-digit PIN is allo- cated to the respective driver to ensure that the truck can only be operated by authorised personnel.
  • Page 145 Operation Optional equipment – Press the button (8) (or any other Reset  button) to activate the input device from standby mode NOTE If a number button is pressed to activate the device, this number is registered as the first digit of the PIN.
  • Page 146 Operation Optional equipment – Turn turning knob (9) to switch setting "II"  and start the engine NOTE If the truck does not start properly the first time, the starting procedure can be repeated until turning knob (9) is returned to the zero position and the PIN is no longer saved follow- ing the elapse of the delay time.
  • Page 147 Operation Optional equipment Activate the power supply:  – Press and hold the button (7) for Log IN/OUT longer than 2 seconds LED (5) lights up yellow and LED (6) flashes green. – Turn turning knob (9) to switch setting "0" The engine is switched off.
  • Page 148 Operation Optional equipment – Press the button (8) (or any other Reset  button) to activate the input device from standby mode NOTE If a number button is pressed to activate the device, this number is registered as the first digit of the PIN.
  • Page 149 Operation Optional equipment – Turn turning knob (9) to switch setting "II"  and start the engine NOTE If the truck does not start properly the first time, the starting procedure can be repeated until turning knob (9) is returned to the zero position and the PIN is no longer saved follow- ing the elapse of the delay time.
  • Page 150 Operation Optional equipment Activate the power supply:  – Press and hold the button (7) for Log IN/OUT longer than 2 seconds LED (5) lights up yellow and LED (6) flashes green. – Turn turning knob (9) to switch setting "0" The engine is switched off.
  • Page 151 Operation Optional equipment – Press the button (8) Reset  – Log in again with status message (prob- lem with driving) Truck data acquisition using a trans-  ponder (chip or magnetic strip card) The truck data acquisition (FDE) input device (1) is located in the armrest console (3).
  • Page 152 Operation Optional equipment Log in and start the engine:  – Apply the parking brake. – Open armrest support (4) sideways to the right – Place the valid transponder onto the read- ing area (10) Data is read in, and LED (5) and LED (6) both illuminate green.
  • Page 153 Operation Optional equipment Switch off the engine and log out:   CAUTION Unwarranted use by unauthorised personnel. When parking and leaving the truck, the driver must log out. – Apply the parking brake. – Open armrest support (4) sideways to the right –...
  • Page 154: Joystick With Central Lever Operation

    Operation Optional equipment NOTE If another valid transponder is placed on the reading area within 60 seconds, the engine can be started again. LED condition display Function: LED (5) LED (6) Standby mode Flashes green alternately Flashes green alternately Input prompt: PIN/transponder with LED (6) with LED (5) No error when reading in PIN/transpond-...
  • Page 155 Operation Optional equipment NOTE Extreme loading of the internal combustion engine leads to a slight delay in executing the working hydraulics due to the associated decrease in the number of revolutions. Where the engine is loaded for an extended period, the joystick must be switched to the neutral position in order to release the working hy- draulics again.
  • Page 156 Operation Optional equipment Lifting the fork carriage   DANGER When lifting and lowering the fork arms, there is an increased risk of falling and crushing. For this reason, do not step onto the raised fork arms. – Push the joystick (1) to the right. Lowering the fork carriage –...
  • Page 157 Operation Optional equipment – Take note of the switching symbols with di-  rectional arrows. Operating the sideshift  NOTE To prevent damage, do not operate the side- shift when the fork arms are on the ground. – Push the joystick (2) to the left. The sideshift moves to the left.
  • Page 158 Operation Optional equipment Operating the fork prong positioner  NOTE To prevent damage, do not operate the fork prong positioner with a load or when the fork arms are on the ground. Do not use the fork prong positioner as a clamp. –...
  • Page 159: Adjusting The Driver's Seat With Rotating Device

    Operation Optional equipment – Push the joystick (2) to the left.  The truck moves anti-clockwise. – Push the joystick (2) to the right. The truck moves clockwise. Operating the clamp (optional equip-  ment)  DANGER Increased risk of accident from a falling load. For attachments that hold a load by exerting pres- sure on it (e.g.
  • Page 160: Safety Equipment

    Operation Optional equipment  CAUTION The driver's seat must not swivel while the industrial truck is in use. It should therefore be ensured that the rotating de- vice is locked. The driver's seat with rotating device offers better rear visibility during reverse travel over long distances.
  • Page 161: 7109 005 Fire Extinguisher 2Kg In Cab

    Operation Optional equipment 7105 010 Absent Driver Shutdown Before the factory, the system is set to the driver no longer seat for 3 minutes, the engine automatically stops turning. and forklift flame- out. 7105 015 Seatbelt Sequence Interlock – Open the key switch to the 1 Level when the driver sits on the seat.
  • Page 162: Fire Suppression System

    Failure protection function: Function mod- ● ules isolated from each other, even if the switch occurs functional failure, the system still ensure the effectiveness of the manual- ly start function. 7110 010 Automatic fire suppression  system  152...
  • Page 163 Operation Optional equipment Maintenance  The blasting fuse of the fire suppression sys- tem should be checked whether ageing when doing the regular maintenance. 5001 801 1625 EN - 05/2022  -  03  153...
  • Page 164: 6310 005 Tire Pressure Monitoring System

    Operation Optional equipment 6310 005 Tire pressure monitor- ing system The monitor is fixed on the right side in the  cabin. Programming of Monitor Programming of Transmitter ID NOTE If the user wants to program a new transmit- ter into the monitor, the operation should be finished in programming mode.
  • Page 165 Operation Optional equipment – Once finish programming of the first digit,  press → to start programming the second digit which flashes. Press up or down arrow key to adjust the number. – Press → again to program the third digit ...
  • Page 166 Operation Optional equipment – Once finished programming the first num-  ber, press → to program the second digit which flashes and then press up or down arrow key to adjust the value to 0. – Once finished programming the second ...
  • Page 167 Operation Optional equipment – Press the ↓ key to access the third inter-  face, 312 stands for 12th day. – Press the ↓ key to access the fourth inter-  face, 416 stands for 16 O’clock. – Press the ↓ key to access the fifth interface, ...
  • Page 168 Operation Optional equipment At this time, press up or down arrow key to  switch to the pressure unit interface. – Under any interface displaying temperature or pressure, press S key for 3 seconds to start programming. Take change the tem- perature unit as an example: under the tem- perature unit interface, press S key for 3 seconds, the temperature unit “℃”...
  • Page 169 Operation Optional equipment – High Pressure Alarm  Function: the system will issue the high pressure alarm when the tire pressure is 25% higher than the standard. Alarm mode: the alarm lamp flashes, high pressure warning icon, tire position icon and the audible alarm turn on together.
  • Page 170 Operation Optional equipment the alarm lamp flashes, low pressure level 2 alarm icon, tire position icon and the audible alarm turn on together. Treatment: press any key to stop the audible alarm. The red alarm lamp remains on and the display reverts to the normal mode.
  • Page 171 Operation Optional equipment – Quick Leak Alarm  Function: the system will issue a quick leak alarm when the pressure drops more than 2.8 psi within 12 seconds. Alarm mode: the alarm lamp flashes and the audible alarm turns on, the tire position icon flashes. Treatment: press any key to stop the audible alarm and the system reverts to normal mode.
  • Page 172 Operation Optional equipment – Under normal mode or pressure inquiry in-  terface, press P and S at the same time for 3 seconds to access the alarm record inquiry interface. The screen with “0” is the most recent alarm record. –...
  • Page 173 Operation Optional equipment Time (month)  Time (date)  Time (hour)  Time (minute)  Then it will display the next alarm record in the same way as above. – Press P and S at the same time to exit. 5001 801 1625 EN - 05/2022  - ...
  • Page 174: Tyre Pressure Detection System (New)

    Operation Optional equipment Tyre pressure detection system  (new) External sensor Host Repeater Product installation status  The sensor is external and can be locked ● onto the valve, resolving the issue of being unable to install a built-in sensor on the tyre valve.
  • Page 175 Operation Optional equipment Pressure 0–12 bar range Pressure ac- ±0.1 bar curacy Temperature ± 1℃ accuracy Sensor installation – Unscrew the valve dust cap.  – Screw on the anti-tamper hexagon nut.  5001 801 1625 EN - 05/2022  -  03  165...
  • Page 176 Operation Optional equipment – Screw on the sensor.  – Close the hexagon nut by turning in the op-  posite direction. NOTE After installing, spray with soapy water to check for leaks.  166 5001 801 1625 EN - 05/2022  -  03...
  • Page 177 Operation Optional equipment Replacing the battery – Remove the anti-tamper shim.  – Use a cover-opening wrench to open the  external cover. 5001 801 1625 EN - 05/2022  -  03  167...
  • Page 178 Operation Optional equipment – Replace with a new button cell battery.  – Re-install the sensor.  Product introduction – The host is connected to the on-board ACC power supply. – Press and hold “◄”+“►” to turn on and off. –...
  • Page 179 Operation Optional equipment – In standby mode, press and hold “SET” for 3 seconds. The system will beep twice and then enter setup mode. – In setup mode, press and hold “SET” for 3 seconds. The system will beep four times and then exit setup mode.
  • Page 180 Operation Optional equipment – Upper temperature limit: after entering set-  up mode, press “SET” again twice, as shown in the figure: when the temperature “75” flashes, press “◄” or “►” to select the temperature value. – Switching tyres (use with caution): in stand- ...
  • Page 181: 7330 015 Reversing Warning System

    Operation Optional equipment 7330 015 Reversing warning  system The reversing warning system is consist of buzzer, controller, sensors. Segmented regions are close to the obstacle distance: 150CM security zone ● 120CM security zone ● 100CM warning area ● 80CM warning area ●...
  • Page 182: 1390 010 Plastic Wheel Stud Covers With Movement Indicator

    Operation Optional equipment 6433 010 The buzzer is installed at the rear of  the driver cabin. 1390 010 Plastic wheel stud  covers with movement indicator Plastic wheel stud covers with movement indi- cator(1) can prevent bolts from rusting Operating optional attachments Attachments can be installed as optional equipment.
  • Page 183: Coil Boom

    Operation Optional equipment NOTE Affix a label indicating the truck load capacity with attachment, and a symbol label of the respective attachment on the windscreen to the right of the driver for every attachment. Symbols on the label can vary, depending on the controlled function.
  • Page 184 Operation Optional equipment – Observe labels (2) on coil boom (3) for load  centre and load lift height information. – This is another flat face carrier mounted  kind of coil boom. 3670 105 FF Coil boom - 1000 mm ●...
  • Page 185: Cold Climate Options

    Operation Optional equipment Cold Climate Options  NOTE All mains powered heating devices are 220v rated, and the truck will come supplied with a suitable 110/220v converter when required. Engine Pre-heater Hydraulic Oil Pre-heater Battery Heaters Diesel Fuel Heater Cabin Pre-heater Engine Pre-heater ...
  • Page 186 Operation Optional equipment Hydraulic Oil Pre-heater  6407 010 Hydraulic oil heater - 500 W ● 6407 020 Hydraulic oil heater - 1000 W ● 220v Depending on tank size 6403 010 Battery Heaters  220v, 190w (x4) Self-adhesive Silicone Mats Size - 300x100x1.5mm.
  • Page 187 Operation Optional equipment 6404 010 Diesel Fuel Pre-filter  24v, 350w. Heater cartridge with internal temperature controlled switch. Cabin Pre-heater NOTE There are two options to preheat the cab. The first selection: Cab Pre-heater. 4409 010 Cab Pre-heater 220 V ●...
  • Page 188 Operation Optional equipment – Use Oval timer to set heating time, please  see below for Oval timer operation. Operation: – Operation of the timer is designed so that the symbols flash rapidly in the setting mode. If no button is pressed within 5 sec- onds, the displayed time will be saved.
  • Page 189 Operation Optional equipment – Press the (4)button. Press the "Forward"(2) or "Reverse"(1) buttons within 10 seconds until the required time for starting heating operation is displayed. – If a different program number is required, the(4) button must be pressed within 10 seconds.
  • Page 190 If required, a 110/230v converter secured and hidden above battery box, and remains with truck.  CAUTION All trucks are fitted with “Safety Cut-out Relay” to stop the engine being started when pre-heaters are still connected to the mains electricity.  180 5001 801 1625 EN - 05/2022  -  03...
  • Page 191 Operation Optional equipment Cold climate package instruction – This should be set before installed.  Electrify the temperature control switch, press "set" button for 3-5 seconds to enter setting page, adjust the number to 35°C by triangular button, then press "set" button to finish setting. Position : In battery box.
  • Page 192: Electrical Steering Function

    Operation Optional equipment Circuit breaker should be switched on in  the first time. Position : Under radiator The circuit breaker can cut off and connect the load circuit, and cut off the fault circuit, ensure the safe operation. In case of overloading or abnormal operation of electrical appliances, if a fault occurs, the circuit breaker will automat- ically turn off the switch to play the role of...
  • Page 193 Operation Optional equipment – The left armrest (3) lifts or lowers;  – When the left armrest reaches maximum  height and a small steering wheel (2) dis- plays on the screen, it means the electrical steering is starting; NOTE You can only rest your arm on the left armrest and it cannot withstand the full weight of the human body.
  • Page 194: Fan Functions In Cleaning Mode

    Operation Optional equipment Schematic diagrams Fan functions in cleaning mode  – The fan is set to Forcing Cooling default. – If the fan is set to Normal Operation mode and the forklift truck is cold started, the cooling fan will be rotating in the re- verse direction, achieving heat dissipation by blowing air.
  • Page 195 Installation bracket for the pump (not shown).  CAUTION The automatic greasing system significantly reduces the time and effort spent on manual greasing. How- ever, do not forget that universal joints, for instance, must still be greased by hand. Periodic check 5001 801 1625 EN - 05/2022  -  03  185...
  • Page 196: User Instruction

    Operation Optional equipment Check the grease-pressure indicator (must ● be green) or the control lamp (must not be lit). Check the grease level in the grease car- ● tridge (replace the cartridge time or refill the cartridge through the filling connection). Check the pump unit for damage and leak- ●...
  • Page 197: Indicator Lights

    Operation Optional equipment the possibility of entering the highest twist lock first and then lowering the spreader until the twist lock at the other end of the spreader enters the corner casting at the opposite end of the container. Indicator lights There are three indicator lights on the spread- ...
  • Page 198 Operation Optional equipment Lifting a container – With the twist locks in the Not Locked po- sition drive the machine up to a stack of containers and raise the spreader until it is possible to enter one of the twist locks into the top aperture of one of the containers upper corner castings.
  • Page 199: Maintenance Instructions

    Operation Optional equipment Detach a container When detaching a container, find a suitable level site on which to unload the contai- ner. (The trucks mast should be as near to vertical as possible during the depositing of a contain- er) Lower the spreader slowly until it rests un- supported on the container and the Seated light illuminates and then activate the twist locks to the Not Locked position.
  • Page 200 Operation Optional equipment Position 2  End beam slider pads Check for wear and possible damage of the ● twistlook and twistlook sleeve replace if in doubt. Interval-every 500 HOURS ● No greasing necessary ● Position 3  Upper side shift slider pads and lower side shift slider pads Every 500 hours or check for wear of the ●...
  • Page 201 Operation Optional equipment General maintenance instructions – The nylon wear pads should be inspected  for wear at the same time as their tracks are lubricated. The pads should be replaced when their thickness is reduced to minimum 18 mm. –...
  • Page 202 Operation Optional equipment – Should be replaced if this dim. is less  than 25mm, The drawing shows where the heads of the twist locks wear. When the worn part exceeds the area indicated by cross- hatching the twist locks should be replaced.
  • Page 203: Mounting Instructions For Lowering The Lifting Heads Into The End Beams Of 178 Series Spreaders

    Operation Optional equipment Mounting instructions for lower-  ing the lifting heads into the end beams of 178 series spreaders. – To start with it is better to tie a 2 meter long piece of string round the hoses and cable that stick out of the bottom of the head and attach a nut to the other end of the string.
  • Page 204 Operation Optional equipment All chromed piston rods must be activated ● to the closed position so that the rods are stored inside the cylinder where this is pos- sible. If it is not possible to retract the rod into the cylinder (for example the twist- lock cylinders) then the exposed part of the chromed rod should be sprayed with a rust inhibitor similar to.
  • Page 205: Multifunctional Handle _ 178 Spreader

    Operation Optional equipment Multifunctional handle _ 178 spreader 5001 801 1625 EN - 05/2022  -  03  195...
  • Page 206: Working With A Load

    Operation Working with a load Working with a load Mast, lifting device and attachment controls lever is moved determines the lifting, lowering  CAUTION and tilting speed. The control lever returns Danger of damage to the truck. to the neutral position automatically when re- Use the lifting device and attachments only for au- leased.
  • Page 207: Load Rating Plate

    Operation Working with a load Load rating plate  DANGER The parameters in the load diagram and on the labels apply to compact, uniform loads. These load limits must not be exceeded. Exceeding the load limits will affect the stability of the forklift truck and the strength of the lift mast.
  • Page 208: Before Loading

    Operation Working with a load Before loading – Before lifting goods, check the load diagram  on the right-hand side of the driver's seat (1). – If the truck is fitted with attachments, check the load diagram on the right-hand side of the driver's seat (2).
  • Page 209: Lifting A Load

    Operation Working with a load Lifting a load   DANGER Danger due to falling load. Risk of fatal injury in the area of the extended lift mast. There must be no-one in the working area when moving loads. Always drive the truck with the load low- ered and tilted to the rear.
  • Page 210: Travelling With Load

    Operation Working with a load Travelling with load – Do not travel with the load laterally dis-  placed (e.g. with a sideshift). – Transport the load near the ground. d3591067 – Always travel with the load uphill on up- ...
  • Page 211: Depositing The Load

    Operation Working with a load Depositing the load  – Approach the stack or device receiving the load as carefully and as accurately as pos- sible. – Elevate the fork carriage to the correct height. – Put the mast in the vertical position. –...
  • Page 212: Before Leaving The Truck Unattended

    Operation Working with a load Before leaving the truck unatten-  – Deposit the load and lower the fork car- riage. – Tilt the mast to the vertical position, the forks must touch the ground. – Apply the parking brake. –...
  • Page 213: Loading/Transporting

    Operation Loading/transporting Loading/transporting Hoisting the truck  NOTE When loading the truck by crane make sure nobody are within the working range of the crane! Only use hoisting equipment and load- ing crane with sufficient lifting capacity. For the truck weight see the manufacturer's name plate.
  • Page 214: Transporting The Truck

    Operation Loading/transporting – Observe maximum sling angles when hoist-  ing the truck. Transporting the truck  WARNING Danger of damage and personal injury. Do not step under the elevated load. – When loading the truck make sure a safe distance is observed.  CAUTION Danger of damage.
  • Page 215 Operation Loading/transporting When transporting in a loader truck, heavy chains or ropes are required. In this case, six chains are usually sufficient to secure the fork- lift truck. – Six load chains are required to secure the  forklift truck. –...
  • Page 216 Operation Loading/transporting – Six load chains are required to secure the  forklift truck. Transportation by freight container When transporting the truck in a freight con- tainer, the mast must be removed. Secure the truck using ropes – Secure the front of the vehicle using 8 ...
  • Page 217 Operation Loading/transporting – As shown in the figure, attach 2 ropes to the  tie down points at the rear of the vehicle, cross over the ropes and attach them to the appropriate tie down points on the transport equipment. –...
  • Page 218 Operation Loading/transporting Using wooden wedges to immobilise the truck – Use wooden wedges (1) to immobilise the  front and rear of the vehicle.  208 5001 801 1625 EN - 05/2022  -  03...
  • Page 219: Maintenance

    Maintenance...
  • Page 220: General Maintenance

    Maintenance General maintenance General maintenance Safety information regarding servicing work Your truck will only remain ready for operation  CAUTION at all times if the small number of servicing The truck must always be properly labelled. tasks are performed at regular intervals and in accordance with the information in the operat- Missing or damaged identification plates and/or ad- hesive labels must be replaced.
  • Page 221: Inspection And Maintenance Data

    Maintenance General maintenance Inspection and maintenance data Aids / Fluids and lubri- No Assembly Filling capacity / Settings cants Engine Engine oil Approx. 20 l Fuel tank Diesel Approx. 250 l Adblue tank Adblue Approx. 40 l Cooling system Antifreeze / water Approx. 12 l Working hydraulic sys- Hydraulic oil approx.180 l...
  • Page 222 Maintenance General maintenance Heating oils ● Fatty acid methyl ester FAME (bio-diesel ● fuel) > 7% by volume These fuel types cause irreversible damage to the engine and the exhaust after treatment system, as well as also significantly reducing the expected service life. Only use fuel additives, that are approved by your Linde service partner if in doubt, contact your Linde service partner.
  • Page 223 Maintenance General maintenance have a pungent smell and are particularly irri- tating to: skin ● mucous membranes ● eyes ● The vapours may cause a burning sensation in the eyes, nose and throat as well as irrita- tion of the throat and watering eyes. Avoid inhaling ammonia vapours.
  • Page 224 Maintenance General maintenance Engine oils of API classification CD are not recommended for the first 50 hours of oper- ation and for extra light duty. During engine operation, part of the oil serving as piston lu- bricant is burned (consumed). The products of combustion combined with the high tempera- tures lead to oil ‘wear’, especially of the chem- ical additives.
  • Page 225 Maintenance General maintenance NOTE Oil additives of any kind must not be added to any of the above mentioned engine oils. Their use jeopardizes the warranty. Mixing of different oil brands should be avoi- ded. Hydraulic oil Recommended oil is Shell Spirax S4 TXM, SAE 10W-30 UTTO.
  • Page 226 Maintenance General maintenance Lubricating grease Linde heavy duty grease with additives EP and MOS2. Designation acc. to DIN 51825- KPF 2K-20 (see the Parts Catalogue for the order number). Any mixing with grease types other than lithium-based greases is not al- lowed.
  • Page 227: Service Plan

    Maintenance Service plan Service plan Service plan Note regarding servicing work Specialist knowledge is required for servicing work. Special tools may also be required. Contact your service partner. Preparatory tasks Clean the truck. Service work at first 100h. Engine Change fuel filter. (engine mounted) Change fuel/water separator.
  • Page 228 Maintenance Service plan Service work every 500h. Check coolant and piping. Check indicator and warning function. Check engine for leaks. Clean the air filter. Check the intake pipes of supercharged air coolers and engines. Check engine wiring harness for damage. Check for leakage of exhaust system.
  • Page 229 Maintenance Service plan Additional servicing work every 1000hours. Check the transmission ,lines for leasks Chassis, bodywork and fittings Check the condition and function of the seat belt. (if fitted) Check the mounting of the chassis. Check the cab mountings. Check steering axle wheel hub Check functionality of cab tilt.
  • Page 230 Maintenance Service plan Additional servicing work every 1000hours. Check the condition of the lift mast, lift mast chain, lift cylinders and end stops, and check that they are correctly mounted and working correctly. Check the fork arms and arm safety devices. Additional service work every 2000h.
  • Page 231 Maintenance Service plan Additional servicing work every 6000h. But at least every 3 years. Load lift device Change the lift chains. (at least every 6000 hours or when 2 % stretch has been attained) Final tasks Reset the maintenance counters. Carry out a functional test, including a test drive.
  • Page 232: Engine

    Maintenance Engine Engine Check engine oil level  – Park the truck on level ground. – Tilt the cabin. – Withdraw the oil dipstick (1) from the en- gine. – Wipe the dipstick with a clean cloth. – Re-insert the dipstick fully and remove it again.
  • Page 233 Maintenance Engine Components that are damaged due to incor- rect fuel/Adblue® filling are not covered by warranty. NOTE It is recommended that the Adblue® tank is filled at the same time as the fuel tank. Filling fuel  CAUTION Risk of fire. Follow local regulations for handling diesel fuel.
  • Page 234 Maintenance Engine Do not spill or allow Adblue® to contact hot parts. Follow local regulations for handling Adblue®. – Turn the ignition off. – The Adblue® tank filler cap is located on  the left side of the truck (2). –...
  • Page 235: Air Filter - Check

    Maintenance Engine NOTE With all system errors with the SCR system (Interruption signal, missing sensor, etc.), the System effects are the same than with bad Adblue quality, even the "CHECK ENGINE" lamp lights up from the beginning with the er- ror.
  • Page 236: Coolant Level - Check

    Maintenance Engine  CAUTION Risk of damage to the air filter. Do not clean the filter element. – Clean the filter casing with a damp cloth. If a warning message is displayed on the truck status display unit stating the air filter is blocked, stop the engine at once and renew the air filter.
  • Page 237: Bleeding And Draining The Fuel System

    Maintenance Bleeding and draining the fuel system NOTE When the coolant level is too low or the cool- ant is too hot, the truck status display monitor will display a warning, coolant level must be checked. – Open cooler cap(1) and inspect the cool- ...
  • Page 238 Maintenance Bleeding and draining the fuel system bleeding. Drain fuel prefilter on chassis frame (1)regularly. Draining the prefilter on the chassis frame: – Place a collector under drain plug(2).  – Turn drain plug(2)open. – Press manual fuel pump(4)and collect the fuel/water mixture.
  • Page 239 Maintenance Bleeding and draining the fuel system – After three starting attempts, wait approxi- mately three minutes before trying again. – If the engine starts normally, depress the accelerator pedal several times. The fuel system is completely bled. Fuel filter on the engine with fuel hand pump Bleed the fuel system with the manual fuel pump on the engine.
  • Page 240 Maintenance Bleeding and draining the fuel system – Briefly operate the engine at increased en- gine speeds. The fuel system is completely bled. Draining the fuel filter with water sepa- rator on the engine  WARNING Fuel is highly flammable. Improper handing of fuel creates a risk of fire and explosion.
  • Page 241 Maintenance Bleeding and draining the fuel system – Place a suitable collection tray beneath  drain hose(1). – Open drain plug(2)until the water/fuel mix- ture flows out of drain hose(1) – Turn drain plug(2)closed. – Dispose of the collected water/fuel mixture in an environmentally responsible manner, e.g.
  • Page 242: Transmission Gear

    Maintenance Transmission gear Transmission gear Transmission oil level check  CAUTION Follow the precautions for handling fluids and lubri- cants. Wear protective equipment. NOTE Check the oil at operating temperature >40°C and with engine running. Do not check when the engine is cold. Make sure truck is on level ground.
  • Page 243: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Clean the truck NOTE How often the truck needs cleaning depends on its use. If used with very aggressive media like salt water, fertilizer, chemicals, cement, etc., the truck should be cleaned carefully and more often.
  • Page 244: Check Seat Belt For Condition And Correct Operation (Option)

    Maintenance Chassis, bodywork and fittings – Clean the chain using paraffin derivatives such as washing petrol, wear protective clothing and observe the manufacturer’s safety notes. – When using a steam jet, use without using additives. – After cleaning, blow dry the chain at once to remove any water in the chain links and on the surface.
  • Page 245 Maintenance Chassis, bodywork and fittings – Pull out the belt with a jerk. The automatic lock should prevent the belt from unrolling from retractor (3). – Slide the seat fully forward. – Tilt the backrest fully forward.  CAUTION Danger of injury. Do not operate the truck with a faulty seat belt.
  • Page 246: Filling The Windscreen Washer Bottle

    Maintenance Chassis, bodywork and fittings Filling the windscreen washer  bottle – Open battery access door to access the washer bottle (1). – Open filler cap (2) top up if necessary. – Replace filler cap (2). – Close battery access door.  236 5001 801 1625 EN - 05/2022  - ...
  • Page 247: Chassis

    Maintenance Chassis Chassis Check the condition of structured components tion should cover all areas of the main  CAUTION structures and their connections. Attention Danger of injury or accident. should be given to welds and material ad- Work on the truck on level ground. Lower the car- joining welds, particularly at changes of riage, stop the engine and put the parking brake on section, bolted interfaces and sliding pad...
  • Page 248: Locations For Jacks When Changing Wheels

    Maintenance Chassis  CAUTION Risk of death due to explosive force. Refer to Wheel and Tyre removal and fitting proce- dures. – Check the tyres for signs of damage or wear - visual check. – Renew worn or damaged tyres. Locations for jacks when chang- ing wheels  CAUTION Danger of accident.
  • Page 249: Controls

    Maintenance Controls Controls Check the parking brake for proper operation – Drive the lift truck with the maximum load onto a 15 % slope. – Apply the parking brake. The truck should not move. – Release the parking brake. – Stop the engine. The lift truck should not move.
  • Page 250: Driver's Seat Switch

    Maintenance Controls Driver’s seat switch NOTE This switch will not prevent the startup of the truck whether the driver is seated or not. This is activated when the driver leaves the seat while driving. When this happens the transmission will disengage and the truck will come to rest quickly.
  • Page 251: Electrical System

    Maintenance Electrical system Electrical system Check the battery / batteries  CAUTION Battery electrolyte is very caustic. Avoid any contact with battery electrolyte. If electro- lyte comes into contact with clothing, skin or eyes, flush the areas in question immediately with water. In case of eye contact see a doctor at once! Neutralize any spilled battery acid immediately! –...
  • Page 252: Hydraulic System

    Maintenance Hydraulic system Hydraulic system Hydraulic system: oil level check  – Park the truck on level ground and lower the forks to the ground. – Check sight glass (1) on the right side of the chassis. Add oil if necessary. NOTE Mast should be vertical when checking oil lev- d1411020...
  • Page 253: Hydraulic Tank Breather Filter - Check

    Maintenance Hydraulic system – Park the truck. – Check the lift, tilt and steering cylinders for leaks. – Tilt the cab. – Replace porous hoses. – Open the radiator cover. – Check lines for scuffing and replace if nec- – Check all connections between the oil tank, essary.
  • Page 254: Load Lifting System

    Maintenance Load lifting system Load lifting system Lubricate the mast and tilt cylin- der pivots Lubricate the mast pivot pins   CAUTION Danger of damage to the truck. Take the weight off each pivot pin in turn using a suitable jack to ensure the optimum ingress of grease.
  • Page 255: Lubricate Fork Carriage Cylinder Bearings

    Maintenance Load lifting system Lubricate fork carriage cylinder  bearings NOTE Ensure that the forkspread is retracted suffi- ciently to allow access to the greasing points. – Lubricate the universal carriage cylinders bearing (1). Two points each cylinder. – Lubricate with grease gun until new grease is visible at the bearing.
  • Page 256: Check The Tension Of Double Hoses

    Maintenance Load lifting system Check the tension of double ho-  – The tension of the double hoses should be 5-10 mm per meter, referred to initial length. – Adjust the tension of the hoses to the specified dimension by sliding them in the clamps.
  • Page 257 Maintenance Load lifting system NOTE Trucks in service in the food industry must be lubricated with an oil approved for the food industry instead of chain spray. 5001 801 1625 EN - 05/2022  -  03  247...
  • Page 258: Troubleshooting

    Maintenance Troubleshooting Troubleshooting Troubleshooting of Engine Problem Possible causes consequences and M Solutions The battery is not sufficiently Charge the battery. charged. The connecting cable to the start- Tighten the cable on the terminal. er motor is loose. The drive pinion does not turn or The earth connection to the bat- Tighten the cable on the terminal.
  • Page 259 Maintenance Troubleshooting The engine surg- Carry out a check for leaks (visual There is a malfunction in the fuel es, vibrates or runs check). system. irregularly. Call Linde service engineer to check. The air filter is dirty or blocked. Replace the air filter element. The charge-air temperature is too Clean the exterior of the charge-air cool- high;...
  • Page 260 Maintenance Troubleshooting The alternator or sensor is faulty. Please consult Linde Service engineer. The wrong fuel or fuel of lower quality has refilled (see the service products The engine is misfiring. section on diesel fuel) Exchange the fuel The engine is in the tank knocking .
  • Page 261: Troubleshooting Guide (Hydraulic System)

    Maintenance Troubleshooting Troubleshooting guide (Hydraulic system) Abnormal noise Suction filter restricted. Renew the filter. Suction hoses leaking, oil foaming. Tighten lines. Replace suction ho- ses. Check oil level, top up if nec- essary. Incorrect oil viscosity, low oil level Change oil, be sure to use the cor- in tank or in hydraulic pump.
  • Page 262 Maintenance Troubleshooting Hydraulic oil tempera- Oil level too low or oil cooler defec- Check oil level, if necessary top ture too high tive. up oil. Clean cooler and check for leaks. If defective, contact your service partner. Pump failure, valves leaking. Contact your service partner.
  • Page 263: Decommissioning The Truck

    Maintenance Decommissioning the truck Decommissioning the truck Measures before taking the truck out of operation If the truck is taken out of operation for over 2 NOTE months, it must be parked in a well ventilated, frost-free, clean and dry room and the follow- Do not use plastic foil as this enhances the ing measures must be carried out.
  • Page 264: Putting The Truck Back Into Service

    Maintenance Decommissioning the truck Putting the truck back into service – Thoroughly clean the truck as described in NOTE the maintenance section of this manual. The digital clock display must be reset when- – Lubricate the truck. ever the battery isolator has been used. –...
  • Page 265: Disposal Of Old Trucks

    Maintenance Decommissioning the truck Disposal of old trucks smeared parts, as well as for tyres including The disposal of old trucks is regulated in di- fire protection measures. Suitable storage rective 2000/53/EC from the European Parlia- tanks for fluids such as fuel, AdBlue® (urea ment and Council.
  • Page 266 Maintenance Decommissioning the truck  256 5001 801 1625 EN - 05/2022  -  03...
  • Page 267: Technical Data

    Technical data...
  • Page 268: Truck Dimensions

    Technical data Truck dimensions Truck dimensions  258 5001 801 1625 EN - 05/2022  -  03...
  • Page 269: Overview Of Type Sheets - 600Mm Load Centre

    Overview of type sheets - 600mm load centre Overview of type sheets - 600mm load centre All data refers to standard equipment with standard lift masts. All data must be observed without fail. 1 Key data Manufacturer   Still     RCD100/600     RCD120/600  ...
  • Page 270 Technical data Overview of type sheets - 600mm load centre 2 Weight RCD150 19253 RCD160 19721 RCD180 21591 RCD100 23150/3149 RCD120 26163/2290 RCD140 30496/2586 Axle load with front/rear load RCD150 31500/2753 RCD160 32935/2786 RCD180 36144/3447 RCD100 8327/7971 RCD120 8375/8078 RCD140 9570/9511 Axle load without front/rear load RCD150...
  • Page 271 Technical data Overview of type sheets - 600mm load centre 3 Wheels, chassis frame RCD100, [mm] RCD120, RCD140, Rear track width 1970 RCD150, RCD160, RCD180 RCD100, [mm] RCD120 RCD140, Rolling radius RCD150, RCD160, RCD180 4 Basic dimensions Lift mast/fork carriage tilt, forwards/backwards α/β...
  • Page 272 Technical data Overview of type sheets - 600mm load centre 4 Basic dimensions RCD100, [mm] RCD120 RCD140, 4.12 Coupling height RCD150, RCD160, RCD180 RCD100, [mm] 5984 RCD120 RCD140 6066 4.19 Total length RCD150, 6316 RCD160 RCD180 6516 RCD100, [mm] 4584 RCD120 RCD140 4666...
  • Page 273 Technical data Overview of type sheets - 600mm load centre 4 Basic dimensions RCD100, [mm] RCD120 Ground clearance with load under lift RCD140, 4.31 mast RCD150, RCD160, RCD180 RCD100, [mm] RCD120 Ground clearance at centre of wheel- RCD140, 4.32 base RCD150, RCD160, RCD180...
  • Page 274 Technical data Overview of type sheets - 600mm load centre 5 Performance data RCD180 28.1/29.8 RCD100, RCD120, 0.40/0.42 RCD150 Lifting speed with/without load RCD140, 0.37/0.40 RCD180 RCD160 0.40/0.42 RCD100, RCD120, 0.45/0.40 RCD150, Lowering speed with/without load RCD160 RCD140, 0.42/0.38 RCD180 RCD100 98.5 / 100.5 RCD120...
  • Page 275: Overview Of Type Sheets - 1200 Mm Load Centre

    ∅ (mm) Overview of type sheets - 1200 mm load centre All data refers to standard equipment with standard lift masts. All data must be observed without fail. 1 Key data Manufacturer Still RCD100/1200 RCD120/1200 Manufacturer's type designation RCD140/1200 RCD150/1200...
  • Page 276 Technical data Overview of type sheets - 1200 mm load centre 1 Key data RCD100, x [mm] RCD120 Load distance RCD140, RCD150, RCD160 RCD100 y [mm] 3000 RCD120, 3250 Wheelbase RCD140 RCD150, 3500 RCD160 2 Weight RCD100 19273 RCD120 20725 Net weight RCD140 22113...
  • Page 277 Technical data Overview of type sheets - 1200 mm load centre 3 Wheels, chassis frame RCD100, RCD120, Wheels, number, front/rear (x = driven) RCD140,   4x / 2 RCD150, RCD160 RCD100, [mm] RCD120, Front track width RCD140, 1874 RCD150, RCD160 RCD100, [mm] RCD120,...
  • Page 278 Technical data Overview of type sheets - 1200 mm load centre 4 Basic dimensions RCD100, [mm] RCD120, Seated height/standing height RCD140, 2004 RCD150, RCD160 RCD100, [mm] RCD120, 4.12 Coupling height RCD140, RCD150, RCD160 RCD100 [mm] 6984 RCD120 7316 4.19 Total length, RCD140 7516 RCD150,...
  • Page 279 Technical data Overview of type sheets - 1200 mm load centre 4 Basic dimensions RCD100, [mm] RCD120, Ground clearance with load under lift 4.31 RCD140, mast RCD150, RCD160 RCD100, [mm] RCD120, Ground clearance at centre of wheel- 4.32 RCD140, base RCD150, RCD160 RCD100...
  • Page 280 Technical data Overview of type sheets - 1200 mm load centre 5 Performance data RCD100 0.42/0.38 RCD120, Lowering speed with/without load RCD140, 0.45/0.40 RCD150, RCD160 RCD100 93.5 / 95.5 RCD120 92.9 / 95.2 Tractive force with/without load RCD140 102.6 / 105.3 RCD150 102.4 / 105.4 RCD160...
  • Page 281 Technical data Overview of type sheets - 1200 mm load centre 8 Other Noise level at the driver's ear dB (A) Tow coupling, type/model ∅ (mm) 5001 801 1625 EN - 05/2022  -  03  271...
  • Page 282 Technical data Overview of type sheets - 1200 mm load centre  272 5001 801 1625 EN - 05/2022  -  03...
  • Page 283 Index   Clean the truck..... 233 Cold Climate Options....175 Address of manufacturer.
  • Page 284 Index   Insulation testing....Drive battery test values... . 41 EC declaration of conformity in accordance Test values for the truck.
  • Page 285 Index   Operating optional attachments..172 Scope of service Operating the clamp Before initial commissioning..56 Central lever operation... . 149 Scope of the documentation Single lever operation.
  • Page 286 Index   Truck data acquisition Using working platforms....Transponder (chip or magnetic strip card)......141 Warning regarding non-original parts.
  • Page 288 STILL GmbH 5001 801 1625 EN - 05/2022  -  03...

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