Still RX60-25 Original Instructions Manual
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Still RX60-25 Original Instructions Manual

Electric trucks
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Original instructions
Electric trucks
RX60-25
RX60-25/600
RX60-25L
RX60-25L/600
RX60-30
RX60-30L
RX60-30L/600
RX60-35
6345 6346 6347 6348 6353
6354 6355 6356
56338011803 EN - 02/2019 - 09

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Summary of Contents for Still RX60-25

  • Page 1 Original instructions Electric trucks RX60-25 RX60-25/600 RX60-25L RX60-25L/600 RX60-30 RX60-30L RX60-30L/600 RX60-35 6345 6346 6347 6348 6353 6354 6355 6356 56338011803 EN - 02/2019 - 09...
  • Page 2 www.duma-rent.com...
  • Page 3 Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 56338011803 EN - 02/2019 - 09...
  • Page 4 www.duma-rent.com...

  • Page 5: Table Of Contents

    www.duma-rent.com Table of contents Foreword Your truck ............2 Description of the truck .
  • Page 6 www.duma-rent.com Table of contents Special features when using lithium-ion batteries (variant) ..... . 30 Changes and retrofitting ..........33 Changes to the overhead guard and roof loads .
  • Page 7 www.duma-rent.com Table of contents Mini console ............71 Operation Checks and tasks before daily use .
  • Page 8 www.duma-rent.com Table of contents Actuating the drive direction switch, mini-lever version ......132 Actuating the vertical rocker switch for the "drive direction", joystick 4Plus version .
  • Page 9 STILL SafetyLight (variant) ........
  • Page 10 www.duma-rent.com Table of contents Closing the cab door ..........253 Opening the side windows .
  • Page 11 www.duma-rent.com Table of contents Lithium-ion batteries "GGS Li-ion 80 V" 24.1 kWh and 60 kWh ....323 Display messages on the display-operating unit .
  • Page 12 www.duma-rent.com Table of contents Information for carrying out maintenance ........376 Maintenance —...
  • Page 13 Dimensions ............420 VDI datasheet for RX60-25 and RX60-25/600 ....... 422 VDI datasheet for RX60-25L and RX60-25L/600 .
  • Page 14 www.duma-rent.com...

  • Page 15: Foreword

    www.duma-rent.com Foreword...

  • Page 16: Your Truck

    Your truck Description of the truck General The STILL RX60 25-35 is an electrically driven counterbalanced truck with a rear swing axle. The truck has a load capacity of 2.5 to 3.5 tonnes. Alternatively, a load capacity of up to 3.0 tonnes with a load centre of gravity of 600...
  • Page 17 Drive Both front wheels of the STILL RX60 25-35 are driven by a maintenance-free three-phase drive in the front axle with 80-volt technology. Lead-acid batteries and lithium-ion batteries that can be replaced from the side are avail- able as a power supply source.

  • Page 18: General

    www.duma-rent.com Foreword Your truck Operation A multi-lever, fingertip switch, mini-lever and the Joystick 4Plus are available as operating devices for the hydraulic functions. These operating devices enable precise operation and smooth control of the lifting speed thanks to directly controlled valves and proportional valve technology.

  • Page 19: Ce Labelling

    www.duma-rent.com Foreword Your truck Therefore: – Before commissioning the truck, read the operating instructions and follow the instructions. – Always follow all of the safety information contained in the operating instructions and on the truck. CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing.

  • Page 20: Ec Declaration Of Conformity In Accordance With Machinery Directive

    Foreword Your truck EC declaration of conformity in accordance with Machinery Directive Declaration STILL GmbH Berzeliusstraße 10 D-22113 Hamburg Germany We declare that the according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 21: Accessories

    www.duma-rent.com Foreword Your truck Accessories • Key for key switch (2 pieces) • Key for cab (variant) • Hexagon socket wrench for emergency lowering • Battery replacement frame 56338011803 EN - 02/2019 - 09...

  • Page 22: Labelling Points

    Rated drive power Puissance motr.nom. Nenn-Antriebsleist. * see Operating instructions D-22113 Hamburg voir Mode d'emploi Berzeliusstr. 10 siehe Betriebsanleitung STILL GmbH Hamburg BATTERIESERVICE Regelmäßige Prüfung xx xxxx x xxxxx (FEM 4.004) Nächste Prüfung nach nationalen Vorschriften 20xx basierend auf den EG-Richtlinien: 95/63/EG, 99/92/EG, 2001/45/EG Nächste Prüfung...
  • Page 23 www.duma-rent.com Foreword Your truck Decal information: Fasten the seat belt Decal information: Hydraulic oil tank Decal information: Caution/Read the oper- Decal information: FEM audit ating instructions Manufacturer's label text Warning sign: Passengers are not allowed Manufacturer's label text Warning sign: Danger due to shearing Decal information: Ceiling sensor (next to Warning sign: Danger due to high fluid the display-operating unit)

  • Page 24: Nameplate

    www.duma-rent.com Foreword Your truck Nameplate The truck can be identified from the informa- tion on the nameplate. The information for the battery weights (5, 6) and the ballast weight (7) only applies to Type-Modèle-Typ / Serial no.-No. de série-Serien-Nr. / year-année-Baujahr electric forklift trucks.

  • Page 25: Stvzo (Road Traffic Licensing Regulations) Information

    Capacity equivalent: Weight: P/N: Safety information B-P/N: Custumer order no.: Data/technical data Still order no.: Date: Address of manufacturer Made in Germany Safety Advices for Lithium-Ion Batteries Do not crush. Do not heat or incinerate. Do not short-circuit. Do not dismantle.

  • Page 26: Proper Usage

    www.duma-rent.com Foreword Using the truck The necessary steps for the commissioning vary depending on the model and equipment of the truck. These steps require preparatory work and adjustment work that cannot be per- formed by the operating company. See also the chapter entitled "Definition of responsible persons".

  • Page 27: Impermissible Use

    www.duma-rent.com Foreword Using the truck Impermissible use The operating company or driver, and not the manufacturer, is liable for any hazards caused by improper use. NOTE Please observe the definition of the following responsible persons: "operating company" and "driver". Use for purposes other than those described in these operating instructions is prohibited.

  • Page 28: Parking In Temperatures Below -10°C

    www.duma-rent.com Foreword Using the truck The truck is suitable for indoor and outdoor use in countries ranging from the Tropics to Nordic regions (temperature range: -20°C to +40°C). If the truck is to be used in a cold store, it must be configured accordingly and, if necessary, approved for such an environment;...

  • Page 29: Using Working Platforms

    www.duma-rent.com Foreword Using the truck Using working platforms WARNING The use of working platforms is regulated by na- tional law. The use of working platforms is only permitted by virtue of the jurisdiction in the country of use. – Observe national legislation. –...

  • Page 30: Information About The Documentation

    www.duma-rent.com Foreword Information about the documentation Information about the documentation Documentation scope • Original operating instructions • Original operating instructions for attach- ments (variant) • Spare parts list • Depending on the truck equipment, "UPA" operating instructions may also be provided NOTE Refer to the additional information in the section entitled "Rules for the operating...

  • Page 31: Supplementary Documentation

    www.duma-rent.com Foreword Information about the documentation The personnel responsible for operating and maintaining the equipment must be familiar with these operating instructions. The operating company must ensure that all users have received, read and understood these operating instructions. Safely store the complete documentation and pass on to the subsequent operating company when transferring or selling the truck.

  • Page 32: Issue Date And Topicality Of The Operating Instructions

    The issue date and the version of these operating instructions can be found on the title page. STILL is constantly engaged in the further development of trucks. These operating instructions are subject to change, and any claims based on the information and/or illustrations contained in them cannot be asserted.

  • Page 33: List Of Abbreviations

    www.duma-rent.com Foreword Information about the documentation NOTE For technical requirements that require special attention. ENVIRONMENT NOTE To prevent environmental damage. List of abbreviations NOTE This list of abbreviations applies to all types of operating instructions. Not all of the abbre- viations that are listed here will necessarily appear in these operating instructions.
  • Page 34 www.duma-rent.com Foreword Information about the documentation Abbrevi- Meaning Explanation ation German authority for monitoring/issuing regulations for worker protection, environ- Gewerbeaufsichtsamt mental protection, and consumer protec- tion Transfer of data packets in wireless GPRS General Packet Radio Service networks ID no. ID number International Organization for Standard- International standardisation organisation...

  • Page 35: Definition Of Directions

    www.duma-rent.com Foreword Information about the documentation Definition of directions The directions "forwards" (1), "backwards" (3), "right" (2) and "left" (4) refer to the installation position of the parts as seen from the driver's compartment; the load is to the front. 6210_001-031 Schematic views View of functions and operations...
  • Page 36 www.duma-rent.com Foreword Information about the documentation View of the display operating unit NOTE Views of operating statuses and values in the display of the display operating unit are examples and partly dependent on the truck equipment. As a result, the displays shown of the actual operating statuses and values can vary.

  • Page 37: Environmental Considerations

    www.duma-rent.com Foreword Environmental considerations Environmental considerations Packaging During delivery of the truck, certain parts are packaged to provide protection during transport. This packaging must be removed completely prior to initial start-up. ENVIRONMENT NOTE The packaging material must be disposed of properly after delivery of the truck.
  • Page 38 www.duma-rent.com Foreword Environmental considerations 56338011803 EN - 02/2019 - 09...

  • Page 39: Safety

    www.duma-rent.com Safety...

  • Page 40: Definition Of Responsible Persons

    www.duma-rent.com Safety Definition of responsible persons Definition of responsible persons Operating company The operating company is the natural or legal person or group who operates the truck or on whose authority the truck is used. The operating company must ensure that the truck is only used for its proper purpose and in compliance with the safety regulations set out in these operating instructions.

  • Page 41: Drivers

    www.duma-rent.com Safety Definition of responsible persons regarding the industrial truck to be tested and the risk being assessed Drivers This truck may only be driven by suitable per- sons who are at least 18 years of age, have been trained in driving, have demonstrated their skills in driving and handling loads to the operating company or an authorised rep- resentative, and have been specifically in-...
  • Page 42 www.duma-rent.com Safety Definition of responsible persons DANGER The use of drugs, alcohol or medications that affect reactions impair the ability to drive the truck! Individuals under the influence of the aforementio- ned substances are not permitted to perform work of any kind on or with the truck. Prohibition of use by unauthorised persons The driver is responsible for the truck during...

  • Page 43: Basic Principles For Safe Operation

    www.duma-rent.com Safety Basic principles for safe operation Basic principles for safe operation Insurance cover on company premises In many cases, company premises are restricted public traffic areas. NOTE The business liability insurance should be reviewed to ensure that, in the event of any damage caused in restricted public traffic areas, there is insurance cover for the truck in respect of third parties.

  • Page 44: Special Features When Using Lithium-Ion Batteries (Variant)

    www.duma-rent.com Safety Basic principles for safe operation Special features when using lithium- ion batteries (variant) The following special features apply for the operating company and drivers when this truck is equipped with a lithium-ion battery (variant) in place of a conventional lead-acid battery.
  • Page 45 Permissible lithium-ion batteries – Use only lithium-ion batteries that have been approved by STILL for use with this truck. – Contact the authorised service centre on this matter. Declaring the use of lithium-ion batteries We recommend that the operating company informs the local fire brigade of the planned...
  • Page 46 www.duma-rent.com Safety Basic principles for safe operation The health and safety representative and the workforce must also be informed that trucks with lithium-ion batteries are being used. Hazard assessment In accordance with § 3 of the German Ordi- nance on Industrial Safety and Health (Betr- SichV), the operating company is obliged to perform a separate hazard assessment in or- der to assess the risks posed to the company...

  • Page 47: Changes And Retrofitting

    www.duma-rent.com Safety Basic principles for safe operation Transport In certain circumstances, transport of the lithium-ion battery outside the premises may require a special transport container. – Contact the authorised service centre for more information. Changes and retrofitting If the truck will be used for work that is not listed in the directives or in these instructions, convert or retrofit the truck for this purpose as required.
  • Page 48 DANGER Risk of injury if truck tips over! Even if an approved restraint system is in use, there is still a residual risk that the driver could be injured if the truck tips over. The risk of injury can be reduced by using the restraint system in conjunction with the seat belt.

  • Page 49: Changes To The Overhead Guard And Roof Loads

    www.duma-rent.com Safety Basic principles for safe operation if the manufacturer goes into liquidation and the company is not taken over by another legal person. The operating company must also fulfil the following prerequisites: • Design documents, test documents and assembly instructions associated with the modification must be permanently archived and remain accessible at all times.

  • Page 50: Warning Regarding Non-Original Parts

    STILL. CAUTION Installation and/or use of such products may there- fore have a negative impact on the design features of the truck and thus impair active and/or passive driving safety.

  • Page 51: Tyres

    www.duma-rent.com Safety Basic principles for safe operation permitted with the manufacturer's written approval. All electrical system interventions must be documented. Even if they are removable, roof panels may not be removed, as they are designed to protect against small falling objects. Tyres DANGER Risk to stability!

  • Page 52: Medical Equipment

    www.duma-rent.com Safety Basic principles for safe operation tilt to one side (e.g. always replace right- hand and left-hand wheels at the same time). Changes must only be made following consultation with the manufacturer. If the type of tyre used on an axle is changed, for example from superelastic tyres to pneu- matic tyres, the load diagram must be changed accordingly.

  • Page 53: Exercise Caution When Handling Gas Springs And Accumulators

    www.duma-rent.com Safety Basic principles for safe operation Exercise caution when handling gas springs and accumulators WARNING Gas springs are under high pressure. Improper removal results in an elevated risk of injury. For ease of operation, various functions on the truck can be supported by gas springs. Gas springs are complex components that are subject to high internal pressures (up to 300 bar).
  • Page 54 www.duma-rent.com Safety Basic principles for safe operation picked up. These other loading units then fall over when the load is raised. – For help with selecting the correct fork arms, contact the authorised service centre. 56338011803 EN - 02/2019 - 09...

  • Page 55: Residual Risk

    www.duma-rent.com Safety Residual risk Residual risk Residual dangers, residual risks Despite careful working and compliance with standards and regulations, the occurrence of other risks when using the truck cannot be entirely excluded. The truck and all other system components comply with current safety requirements. Nevertheless, even when the truck is used for its proper purpose and all instructions are followed, some residual risk cannot be...

  • Page 56: Special Risks Associated With Using The Truck And Attachments

    www.duma-rent.com Safety Residual risk The manufacturer is not held responsible for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or carelessly. Stability The stability of the truck has been tested to the latest technological standards and is guaran- teed provided that the truck is used properly and according to its intended purpose.
  • Page 57 www.duma-rent.com Safety Residual risk time the truck is used in a manner that falls outside the scope of normal use, and in cases where the driver is not certain that he can use the truck correctly and without the risk of acci- dents.

  • Page 58: Overview Of Hazards And Countermeasures

    www.duma-rent.com Safety Residual risk Overview of hazards and counter- measures NOTE This table is intended to help evaluate the hazards in your facility and applies to all drive types. It does not claim to be complete. – Observe the national regulations for the country in which the truck is being used.
  • Page 59 www.duma-rent.com Safety Residual risk Hazard Measure Check note Notes √ Complete - Not applicable Impermissible usage Issuing of operating German Ordinance on (improper usage) instructions Industrial Safety and Health (BetrSichV) and German Health and labour protection law (ArbSchG) Written notice of German Ordinance on instruction to driver Industrial Safety and...
  • Page 60 www.duma-rent.com Safety Residual risk Hazard Measure Check note Notes √ Complete - Not applicable When charging the Note the German Association for traction battery Ordinance on Electrical, Electronic Industrial Safety and and Information Health (BetrSichV), Technologies (VDE) the operating regulation 0510: In instructions and the particular German Engineering...

  • Page 61: Danger To Employees

    www.duma-rent.com Safety Residual risk Danger to employees According to the German Ordinance on Indus- trial Safety and Health (BetrSichV) and labour protection law (ArbSchG), the operating com- pany must determine and assess hazards during operation, and establish the labour protection measures required for employ- ees (BetrSichVO).

  • Page 62: Safety Tests

    www.duma-rent.com Safety Safety tests Safety tests Regular safety inspection of the truck Safety inspection based on time and extraordinary incidents The operating company must ensure that the truck is checked by a specialist at least once a year or after particular incidents. As part of this inspection, a complete check of the technical condition of the truck must be performed with regard to accident safety.
  • Page 63 www.duma-rent.com Safety Safety tests The exact procedure for this insulation testing is described in the workshop manual for this truck. NOTE The truck's electrical system and drive batte- ries must be checked separately. Test values for the drive battery Recommended Nominal voltage Component Measurements...

  • Page 64: Safety Regulations For Handling Consumables

    www.duma-rent.com Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables DANGER Failure to observe the safety regulations relating to consumables may result in a risk of injury, death or damage to the environment. – Observe the safety regulations when handling such materials.

  • Page 65: Hydraulic Fluid

    www.duma-rent.com Safety Safety regulations for handling consumables WARNING Prolonged intensive contact with the skin can result in dryness and irritate the skin! – Avoid contact and consumption. – Wear protective gloves. – After any contact, wash the skin with soap and water, and then apply a skin care product.

  • Page 66: Battery Acid

    www.duma-rent.com Safety Safety regulations for handling consumables WARNING These fluids are pressurised during operation of the truck and are hazar- dous to your health. – Do not allow the fluids to come into contact with the skin. – Avoid inhaling spray. –...

  • Page 67: Disposal Of Consumables

    www.duma-rent.com Safety Safety regulations for handling consumables WARNING Battery acid contains dissolved sulphuric acid. This is corrosive. – When working with battery acid, use appropriate PSA (rubber gloves, apron, protection goggles). – When working with battery acid, never wear a watch or jewellery. –...

  • Page 68: Emissions

    www.duma-rent.com Safety Emissions Emissions The values specified apply to a standard truck (compare the specifications in the "Technical data" chapter). Different tyres, lift masts, additional units etc. may produce different values. Noise emissions The values were determined based on measuring procedures from the standard EN 12053 "Safety of industrial trucks.
  • Page 69 www.duma-rent.com Safety Emissions Vibrations The vibrations of the machine have been determined on an identical machine in ac- cordance with the standards DIN EN 13059 "Safety of industrial trucks - Test methods for measuring vibration" and DIN EN 12096 "Mechanical vibration - Declaration and verifi- cation of vibration emission values".
  • Page 70 Safety regulations when handling the battery. Radiation According to the guide- lines DIN EN 62471:2009-03 (VDE 0837-471:2009-03), the STILL Safety- Light (variant) is assigned to risk group 2 due to its photobiological hazard potential. 56338011803 EN - 02/2019 - 09...

  • Page 71: Overviews

    www.duma-rent.com Overviews...

  • Page 72: General View

    www.duma-rent.com Overviews General view General view 6321_003-073_V2 Lift mast Battery Overhead guard Drive axle with traction motor Driver's compartment Fork carriage Traction electronics Fork arms Steering axle 56338011803 EN - 02/2019 - 09...
  • Page 73 www.duma-rent.com Overviews General view 56338011803 EN - 02/2019 - 09...

  • Page 74: General View Of Driver's Compartment

    www.duma-rent.com Overviews General view of driver's compartment General view of driver's compartment 6321_003-132_V3 56338011803 EN - 02/2019 - 09...

  • Page 75: Shelves And Cup Holders

    www.duma-rent.com Overviews Shelves and cup holders Parking brake lever Cup holder for max. 1-l bottles Steering wheel Compartment and storage location for Key switch operating instructions Display operating unit Driver's seat Operating devices for hydraulic and traction Accelerator pedal functions Brake pedal Emergency off switch (only in this position in Alarm horn foot switch...

  • Page 76: Operating Devices And Display Elements

    www.duma-rent.com Overviews Operating devices and display elements Operating devices and display elements Display operating unit Hazard warning system button Reverse travel display Front windscreen wiper button Power rating display Working spotlight button Time display (digital) Drive programme selector button Not assigned Softkey for lighting Rotating beacon display Lighting symbol...

  • Page 77: Lithium-Ion Battery Display

    www.duma-rent.com Overviews Operating devices and display elements Lithium-ion battery display The lithium-ion battery display is located on the side of the battery tray. In addition to the display operating unit, it also shows the charging status and information relating to the lithium-ion battery.

  • Page 78: Operating Devices For Hydraulic And Traction Functions

    www.duma-rent.com Overviews Operating devices and display elements Operating devices for hydraulic and traction functions Different versions of the operating devices are available for operating the truck's hydraulic and traction functions. The truck can be equipped with the following operating devices: •...

  • Page 79: Multi-Lever

    www.duma-rent.com Overviews Operating devices and display elements Multi-lever 5060_003-168 "Lift/lower" operating lever "Tilt" operating lever Operating lever for attachment (variant) Operating lever for attachments with 5th function (variant) "5th function" function switch (variant) Drive direction switch NOTE In the dual-pedal version (variant), the truck is equipped with a signal horn button instead of the drive direction switch.

  • Page 80: Double Mini-Lever

    www.duma-rent.com Overviews Operating devices and display elements Double mini-lever 7312_003-002 "Lift mast" 360° lever Function key "5th function" Function key F1 "Attachments" cross lever Function key F2 Emergency stop switch "Drive direction / turn indicator" cross lever Signal horn button NOTE Depending on the specification, various electric attachment parts can be controlled...

  • Page 81: Three-Way Mini-Lever

    www.duma-rent.com Overviews Operating devices and display elements Three-way mini-lever 5060_003-089 "Lift mast" 360° lever "Auxiliary hydraulics 1" operating lever Function key F1 "Auxiliary hydraulics 2" operating lever Function key F2 Emergency stop switch "Drive direction / turn indicator" cross lever Signal horn button Function key "5th function"...

  • Page 82: Four-Way Mini-Lever

    www.duma-rent.com Overviews Operating devices and display elements Four-way mini-lever 5060_003-088 "Lift/lower" operating lever Function key "5th function" "Tilt" operating lever "Auxiliary hydraulics 1" operating lever Function key F1 "Auxiliary hydraulics 2" operating lever Function key F2 Emergency stop switch "Drive direction / turn indicator" cross lever Signal horn button NOTE Depending on the specification, various...

  • Page 83: Joystick 4Plus

    www.duma-rent.com Overviews Operating devices and display elements Joystick 4Plus 6210_003-087 Horizontal rocker button for "3rd hydraulic LED for clamp locking mechanism (variant) function", tilt the lift mast Slider for the "4th hydraulic function", e.g. Pictograms for the basic hydraulic functions reach frame forwards/backwards Pictograms for the 5th hydraulic function and Vertical rocker button for the "drive direction"...

  • Page 84: Fingertip

    www.duma-rent.com Overviews Operating devices and display elements Fingertip 6321_003-004 Function key F1 Emergency stop switch Function key F2 "Attachments" operating lever Left-hand turn indicator button "Attachments" operating lever Signal horn button "Tilt" operating lever Right-hand turn indicator button "Lift/lower" operating lever Button for 5th function Travel direction switch NOTE...

  • Page 85: Mini Console

    www.duma-rent.com Overviews Operating devices and display elements Mini console The mini console is located on the steering column below the steering wheel. 7311_003-056 Travel direction switch Direction indicator switch 56338011803 EN - 02/2019 - 09...
  • Page 86 www.duma-rent.com Overviews Operating devices and display elements 56338011803 EN - 02/2019 - 09...

  • Page 87: Operation

    www.duma-rent.com Operation...

  • Page 88: Checks And Tasks Before Daily Use

    www.duma-rent.com Operation Checks and tasks before daily use Checks and tasks before daily use Visual inspections and function checking WARNING Risk of injury from falling off the truck! When climbing onto the truck, there is a risk of getting stuck or slipping and falling.
  • Page 89 www.duma-rent.com Operation Checks and tasks before daily use Component Course of action Ensure that the attachments are mounted correctly in accordance with the operating instructions from the manufacturer. Attachments (variant) Perform a visual inspection to ensure that the attach- ments are intact and are leak-tight. Perform checks to ensure the attachments are working correctly.
  • Page 90 Lighting, warning units Check the integrity and function. Perform a visual inspection for integrity. Ensure cleanliness. Make sure that the antistatic belt (3) is still long Antistatic belt (3), corona electrode (4) enough to touch the ground. (See the following illustration.) The discharge wires of the corona electrode (4) must not touch the ground.

  • Page 91: Climbing In And Out Of The Truck

    www.duma-rent.com Operation Checks and tasks before daily use Climbing in and out of the truck WARNING Risk of injury when climbing into and out of the truck due to slipping, striking parts of the truck or becoming stuck! If the footwell cover is very dirty or smeared with oil, there is a risk of slipping.

  • Page 92: Adjusting The Msg 65/Msg 75 Driver's Seat

    www.duma-rent.com Operation Checks and tasks before daily use To assist with climbing into and out of the truck, the footwell must be used as a step (4) and the handle (1) must be used for support. The post of the overhead guard (5) can also be used for support.
  • Page 93 www.duma-rent.com Operation Checks and tasks before daily use NOTE If there are separate operating instructions for the seat, they must be followed. WARNING To obtain optimum seat cushioning, you must ad- just the seat suspension to your own body weight. This is better for your back and protects your health.
  • Page 94 www.duma-rent.com Operation Checks and tasks before daily use Adjusting the seat suspension NOTE The driver's seat can be adjusted to suit the weight of the individual driver. In order to achieve the best seat suspension setting, the driver should perform the adjustment whilst sitting in the seat.
  • Page 95 www.duma-rent.com Operation Checks and tasks before daily use Adjusting the lumbar support (variant) NOTE The lumbar support can be adjusted to suit the contours of the individual driver's spine. Adjusting the lumbar support moves a convex support cushion into the upper or lower part of the backrest.

  • Page 96: Seat Belt

    www.duma-rent.com Operation Checks and tasks before daily use Switching the seat heater (variant) on and off NOTE The seat heater only functions if the seat contact switch is active, i.e. when the driver is sitting on the driver's seat. – Switch the seat heater (7) on or off using the switch.
  • Page 97 www.duma-rent.com Operation Checks and tasks before daily use Fastening the seat belt DANGER Risk to life when driving without a seat belt! If the truck tips over or crashes into an obstacle and the driver is not wearing the seat belt, the driver may be thrown from the truck.
  • Page 98 www.duma-rent.com Operation Checks and tasks before daily use Fastening on a steep slope The automatic blocking mechanism prevents the belt from being extended whenever the truck is on a steep gradient. It is not possible to pull the seat belt any further out of the belt retractor.

  • Page 99: Adjusting The Armrest

    www.duma-rent.com Operation Checks and tasks before daily use CAUTION The seat belt may be damaged by heat! Do not subject the buckle or belt retractor to exces- sive heat when thawing. – Do not use air warmer than 60°C when thawing. Adjusting the armrest DANGER There is a risk of accident if the armrest lowers sud-...

  • Page 100: Adjusting The Steering Column

    www.duma-rent.com Operation Checks and tasks before daily use Adjusting the steering column DANGER Risk of accidents! Adjusting the steering column during travel may cause the truck to career out of control. – Adjust the steering column only when the truck is at a standstill.

  • Page 101: Unlocking The Emergency Off Switch

    www.duma-rent.com Operation Checks and tasks before daily use Unlocking the emergency off switch – Pull out/turn the emergency off switch (1) until it unlocks. 6321_003-145 56338011803 EN - 02/2019 - 09...

  • Page 102: Operating The Signal Horn

    www.duma-rent.com Operation Checks and tasks before daily use Operating the signal horn – Push the signal horn button (1). The signal horn sounds. NOTE The signal horn is used to warn people against imminent danger or to announce your intention to overtake.

  • Page 103: Driver's Cab

    www.duma-rent.com Operation Checks and tasks before daily use Driver's cab DANGER Risk of fatal injury in the event of falling from the truck if it tips over! In order to prevent the driver from sliding under- neath the truck and being crushed if the truck tips over, a restraint system must be in place and must be used.

  • Page 104: Checking The Brake System For Correct Function

    www.duma-rent.com Operation Checks and tasks before daily use Checking the brake system for correct function DANGER Risk of accident in the event of failure of the brake system! If the brake system fails, the truck will be insuffici- ently braked. –...
  • Page 105 www.duma-rent.com Operation Checks and tasks before daily use – Accelerate the unladen truck in a clear area. – Press the brake pedal (1) firmly. The truck must decelerate noticeably. Checking the parking brake on a gradient or a ramp DANGER Risk to life if the truck rolls away! If the parking brake is not applied, the truck could run people over.
  • Page 106 www.duma-rent.com Operation Checks and tasks before daily use NOTE When the emergency off switch is actuated, note the following: The electric brake is disabled. The truck no • longer responds to the command issued by the accelerator pedal. The power steering is no longer available. •...

  • Page 107: Checking The Steering System For Correct Function

    www.duma-rent.com Operation Checks and tasks before daily use Checking the steering system for correct function DANGER If the hydraulics fail, there is a risk of accident as the steering characteristics have changed. – Do not operate the truck if it has a defective steering system.

  • Page 108: Checking The Emergency Off Function

    www.duma-rent.com Operation Checks and tasks before daily use Checking the emergency off function WARNING No electric braking assistance is available when the emergency off switch is actuated! Actuating the emergency off switch will disconnect the drives from the power supply. –...

  • Page 109: Checking The Vertical Lift Mast Position (Variant) For Correct Function

    www.duma-rent.com Operation Checks and tasks before daily use Checking the vertical lift mast position (variant) for correct function NOTE The function check of the lift mast vertical position (variant) must be carried out every time a truck is commissioned. – Press the Softkey (1).
  • Page 110 www.duma-rent.com Operation Checks and tasks before daily use NOTE Accurate zero adjustment is only possible within the first lifting stage of the lift mast. When carrying out the zero adjustment, do not raise the fork more than 800 mm above the ground.

  • Page 111: Switching On

    www.duma-rent.com Operation Switching on Switching on Switching on the key switch WARNING Before switching on the key switch, all tests and operations prior to commissioning must be perfor- med without any defects being detected. – Carry out checks and operations before commis- sioning.
  • Page 112 www.duma-rent.com Operation Switching on This initiates a self-test. All lamps in the drive direction and turn indicator displays light up briefly. 7312_003-085 When the key switch is switched on, the display shows the welcome screen in the set language until the truck controller has fully started up.

  • Page 113: Access Authorisation With Pin Code (Variant)

    www.duma-rent.com Operation Switching on Standard display elements Battery charge The available battery capacity is shown in the display field. Drive program The current traction program (1–5) appears on the display. Power rating The average power consumption and consumption trends are shown in the display field.
  • Page 114 The driver PINs are stored in the truck control unit. These are still available if the display and operating unit has been changed. The authorised service centre can use a diagnostic device to read out the driver PIN and, if necessary, restore the factory default driver PIN.
  • Page 115 www.duma-rent.com Operation Switching on ACCESS CODE input menu The driver enters the five-digit driver PIN (00000 to 99999) in this input menu. The driver PIN is entered using the buttons or Softkeys (1). The digits entered for the driver PIN (2) are not visible but are represented by circles instead.
  • Page 116 www.duma-rent.com Operation Switching on After three invalid entry attempts, the mes- sage appears. The input is CODE DENIED then locked for five minutes before another attempt can be made. BQ_024_en_V2 Defining the driver PIN NOTE The driver PINs can be defined only by per- sons with the appropriate access authorisa- tion, e.g.
  • Page 117 www.duma-rent.com Operation Switching on appears in the display. PASSWORD – Enter the four-digit password (factory default: 2777) using the buttons (1). – Confirm the input using Softkey (2). BQ_030_en_V2 appears in the display. CONFIGURATION – Use the drive program selection button (1) and the menu change button (3) to select menu.
  • Page 118 www.duma-rent.com Operation Switching on Selecting the driver PIN In the menu, there are fifty ACCESS CODE possible driver PINs to choose from. The digit sequences can be set or changed in submenu. NEW CODE Once the menu has been ac- ACCESS CODE cessed, the selection field (2) contains...
  • Page 119 www.duma-rent.com Operation Switching on appears in the display. CONFIRM submenu is used to confirm CONFIRM the new driver PIN. – Enter the new driver PIN for a second time in the field (8) using the buttons CONFIRM or Softkeys (7). If the entry matches the new driver PIN previously entered, the system will accept the new driver PIN once the last digit has...
  • Page 120 www.duma-rent.com Operation Switching on After three incorrect entries, the CODE DE- message appears. NIED The display switches back to the ACCESS menu. The desired driver PIN must be CODE re-defined. BQ_024_en_V2 Changing the password It is recommended that you change the factory default password.
  • Page 121 www.duma-rent.com Operation Switching on appears in the display. PASSWORD – Enter the current password using the buttons (1). – Confirm the input using Softkey (2). BQ_030_en_V2 appears in the display. CONFIGURATION – Use the drive program selection button (1) and the menu change button (3) to select menu.
  • Page 122 www.duma-rent.com Operation Switching on appears in PASSWORD/PASSWORD LEVEL the display. – Use the drive program selection button (1) and the menu change button (4) to select the desired (2). PASSWORD LEVEL – Confirm your selection using Soft- (3). BQ_033_en appears in the display. NEW CODE The four-digit password can be entered using the buttons (1).

  • Page 123: Display-Operating Unit

    www.duma-rent.com Operation Display-operating unit Display-operating unit Indicators Standard displays In the factory setting, the following indicators can be seen in the display and operating unit: Battery charge Displays the available battery capacity as a segmented bar graph in 10% increments. Approx.
  • Page 124 www.duma-rent.com Operation Display-operating unit CAUTION Deep discharges shorten the service life of the battery. If no bar is shown (0% of the available battery capacity, i.e. around 20% of the nominal capacity), deep discharge begins. – Deep discharge (no bar on the display) must be avoided.

  • Page 125: Adjusting The Displays

    www.duma-rent.com Operation Display-operating unit Additional indicators Menu change button When the menu change button is pressed, the following additional indi- cators appear: "Service in" display Displays the remaining time in operating hours until the next maintenance opera- tion is due according to the maintenance schedule in the maintenance instruc- tions.
  • Page 126 www.duma-rent.com Operation Display-operating unit NOTE When adjusting the displays, do not actuate the hydraulic system operating devices. If you do, entry is interrupted and the display returns to the operating display. The displays are adjusted in the CONFIGU- menu. RATION –...

  • Page 127: Symbols In The Display

    www.duma-rent.com Operation Display-operating unit – Press the Softkey (3). The display changes to the CONFIGURA- menu. TION The following settings are possible and can be found in the corresponding chapter: • Setting the date and time • Resetting the daily kilometres and daily operating hours •...
  • Page 128 www.duma-rent.com Operation Display-operating unit Description Symbol Load Time Hydraulic system Exh.gas purifier Coolant temperature Fuel level Blue-Q Power rating (average) Power rating (trend) Symbols for warning messages Description Symbol Parking brake Actuate seat switch Safety belt Battery acid level Neutral warning message Are you sure? Oil pressure Symbols for error messages...
  • Page 129 www.duma-rent.com Operation Display-operating unit Symbols for softkey functions of auxiliary equipment The following symbols for softkey functions are used on the left of the display for auxiliary equipment: Description Symbol Empty field No display General function OFF General function ON Rear working spotlight OFF Rear working spotlight ON Front working spotlight OFF...
  • Page 130 www.duma-rent.com Operation Display-operating unit Description Symbol Load measurement zero adjustment OFF Load measurement zero adjustment ON Load measurement OFF Load measurement ON Symbols for softkey functions for menu navigation and for acknowledging messages The following symbols for the softkey functions are used on the left of the display for menu navigation and to acknowledge messages: Description...
  • Page 131 www.duma-rent.com Operation Display-operating unit Symbols for numeric keypad The buttons and Softkeys that can be used to enter numbers and to cancel or confirm input values are shown in the display. Screen for entering the fleet manager pass- word: BQ_037 Screen for entering the driver PIN (access code): BQ_038...

  • Page 132: Setting The Date Or Time

    www.duma-rent.com Operation Display-operating unit Setting the date or time – Switch to the menu; CONFIGURATION see the chapter entitled "Adjusting the displays". – Press the Drive programme button (1) or the Menu change button (2) repeatedly until option appears. TIME –...

  • Page 133: Setting The Language

    www.duma-rent.com Operation Display-operating unit NOTE The daily operating hours are reset in the same manner. Setting the language 1 2 3 4 The displays can be shown in additional languages: – Switch to the menu; CONFIGURATION see the chapter entitled "Adjusting the displays".
  • Page 134 www.duma-rent.com Operation Display-operating unit Changing the Softkey functions: A grey bar (3) highlights the Softkey column. This is the right-hand column in the example shown here. These additional functions can now be switched on and off via the corresponding Softkeys (2). The right-hand column is only populated with additional functions if the truck has more than three equipment variants that can be switched on...

  • Page 135: Blue-Q Efficiency Mode

    www.duma-rent.com Operation Blue-Q efficiency mode Blue-Q efficiency mode Functional description The Blue-Q efficiency mode affects both the drive unit and the activation of the additional consumers, and reduces the truck's energy consumption. If the efficiency mode has been activated, the acceleration behaviour of the truck changes to make acceleration more moderate.

  • Page 136: Switching Off Additional Consumers

    www.duma-rent.com Operation Blue-Q efficiency mode Switching off additional consumers If the Blue-Q efficiency mode is activated, the controller switches off various additional consumers after a few seconds in certain con- ditions. The additional consumers available depend on the truck equipment. The following table shows the conditions that cause addi- tional consumers to be switched off.

  • Page 137: Configuring Blue-Q Efficiency Mode

    www.duma-rent.com Operation Blue-Q efficiency mode configuring the Blue-Q operating modes, see the "Configuring Blue-Q efficiency mode" sec- tion. – Press the Blue-Q button (2) to switch on Blue-Q. The Blue-Q symbol (1) is displayed. The LED (3) illuminates in blue. Blue-Q efficiency mode is switched on.
  • Page 138 www.duma-rent.com Operation Blue-Q efficiency mode – Switch to the menu; CONFIGURATION see the chapter entitled "Adjusting the 1 2 3 4 displays". – Keep pressing the drive programme button (1) or the menu change button (2) until op- tion appears. BLUE Q CONFIGURATION –...

  • Page 139: Driving

    www.duma-rent.com Operation Driving Driving Safety regulations when driving Driving conduct The driver must follow the public rules of the road when driving in company traffic. The speed must be appropriate to the local conditions. For example, the driver must drive slowly around corners, in tight passageways, when driving through swing-doors, at blind spots, or on uneven surfaces.
  • Page 140 There is a risk of accident! – Do not use devices during travel or when hand- ling loads. – Set the volume so that warning signals can still be heard. WARNING In areas where use of mobile phones is prohibited, use of a mobile phone or radio telephone is not permitted.

  • Page 141: Roadways

    The aisle widths for pallets are as follows: Aisle width [mm] With pallet With pallet Type Model 800 x 1200 1000 x 1200 lengthwise crosswise RX60-25 6345 3678 3877 RX60-25/600 6346 3683* 3882 RX60-25L 6347 3830...
  • Page 142 www.duma-rent.com Operation Driving Driving on ascending and descending gradients WARNING Risk of accident due to the drive unit switching off! Driving up and down longer gradients may cause the drive unit to overheat and switch off. The truck will then no longer decelerate when the accelerator pedal is released and will coast.
  • Page 143 Operation Driving Maximum climbing capability Maximum climbing capability [%] Type Model With battery With load Without load carrier RX60-25 6345 25.5 29.7 RX60-25/600 6346 24.0 28.3 RX60-25L 6347 24.2 30.2 RX60-25L/600 6348 24.0 30.0 RX60-30 6353 21.7 29.0 RX60-30L 6354 21.9...

  • Page 144: Setting The Drive Programme

    www.duma-rent.com Operation Driving Note the load capacity of manhole covers, drain covers etc. There must be sufficient distance between the highest points of the truck or the load and the fixed elements of the surrounding area. The height is based on the overall height of the lift mast and the dimensions of the load;...

  • Page 145: Selecting The Drive Direction

    www.duma-rent.com Operation Driving The following drive programs are available: Drive programme Speed (km/h) Acceleration (%) (forwards/backwards) Deceleration (%) (forwards/backwards) Reversing (%) (forwards/backwards) Brake retardation (%) (electric brake booster) Selecting the drive direction The desired drive direction of the truck must be selected using the drive direction switch before attempting to drive.

  • Page 146: Actuating The Drive Direction Switch, Multiple-Lever Version

    www.duma-rent.com Operation Driving The drive direction indicator on the display and operating unit goes out. NOTE When leaving the seat, the selected drive direction is set to the "neutral position". To drive, the drive direction switch must be actuated again. Actuating the drive direction switch, multiple-lever version NOTE...

  • Page 147: Actuating The Vertical Rocker Switch For The "Drive Direction", Joystick 4Plus Version

    www.duma-rent.com Operation Driving Actuating the vertical rocker switch for the "drive direction", joy- stick 4Plus version – For the "forwards" drive direction, push the vertical rocker button for the "drive direction"(1) upwards (A). – For the "reverse" drive direction, push the vertical rocker button for the "drive direction"(1) downwards (B).

  • Page 148: Actuating The Drive Direction Switch, Mini-Console Version

    www.duma-rent.com Operation Driving Actuating the drive direction switch, mini-console version – For the "forwards" drive direction, push the drive direction switch (1) forwards. – For the "backwards" drive direction, push the drive direction switch to the rear. NOTE Alternatively, the drive direction can also be selected using the drive direction switches on the operating devices.
  • Page 149 www.duma-rent.com Operation Driving The indicator for the selected drive direction ("forwards" (1) or "backwards" (2)) lights up on the display and operating unit. NOTE Depending on the equipment, an acoustic signal (variant) may sound a warning during reverse travel, the warning light (variant) may light up or the hazard warning system (variant) may flash.

  • Page 150: Starting Drive Mode, Dual-Pedal Version (Variant)

    If the truck still cannot be operated, park it securely and contact your authorised service centre. Starting drive mode, dual-pedal version (variant)
  • Page 151 www.duma-rent.com Operation Driving – Press the right accelerator pedal (1) to drive "forwards" and press the left accelerator pedal (2) to drive "backwards". NOTE In the dual pedal version, any drive direction switches on the operating devices will not function. 5060_003-085 The indicator for the selected drive direction ("forwards"...
  • Page 152 If the truck still cannot be operated, park it securely and contact your authorised service centre. 56338011803 EN - 02/2019 - 09...

  • Page 153: Operating The Service Brake

    www.duma-rent.com Operation Driving Operating the service brake The electric brake converts the acceleration energy of the truck into electrical energy. This causes the truck to decelerate. Electrical braking recovers energy for the battery. This results in a longer operating time between charging operations and less wear to the brakes.

  • Page 154: Parking Brake

    www.duma-rent.com Operation Driving Parking brake Operation of the parking brake depends on which parking brake the truck is fitted with. Possible equipment variants are as follows: • Mechanical parking brake; see ⇒ Chap- ter "Actuating the mechanical parking brake", P. 4-140 •...
  • Page 155 www.duma-rent.com Operation Driving Apply the parking brake – Pull the parking brake lever (1) down fully and release. The parking brake lever swivels back half the distance into the middle position automati- cally. The parking brake is engaged and the wheels are blocked.

  • Page 156: Actuate The Electric Parking Brake

    www.duma-rent.com Operation Driving Actuate the electric parking brake The electric parking brake is intended for working cycles that require the driver to leave the truck frequently. The parking brake does not need to be applied or released manually. Despite these automatic aids, the driver is always responsible for parking the truck safely.
  • Page 157 www.duma-rent.com Operation Driving Cause Effect You will hear the parking brake engage imme- When the key switch is turned off: diately and the LED (2) illuminates briefly with a steady light until the control units switch off. If the emergency off switch is actuated, following The parking brake is applied.
  • Page 158 www.duma-rent.com Operation Driving If the parking brake has not been applied by the accelerator pedal being released or the driver's seat being vacated, then it is not possible to drive the truck until the parking brake has been released by pressing the button.
  • Page 159 www.duma-rent.com Operation Driving Actuating the parking brake when the truck is stationary Applying the parking brake manually – Press the push button (1). The parking brake will make a noise when it is applied and the LED (2) lights up continuously. The parking brake is applied automatically 6210_003-050_V4 If the electric parking brake is applied, the...
  • Page 160 www.duma-rent.com Operation Driving Releasing the parking brake manually NOTE When the truck is ready for operation, the electric parking brake can be released at any time by pressing the button. – Sit down on the driver's seat. – Press the push button (1). You will hear the parking brake being released and the LED (2) goes out.
  • Page 161 www.duma-rent.com Operation Driving Cause Effect The truck will roll to a stop. If the truck is at If the emergency off switch is actuated, following a standstill, you will hear the parking brake the emergency off function: engage and the LED (2) illuminates briefly with a steady light.

  • Page 162: Malfunctions In The Electric Parking Brake

    www.duma-rent.com Operation Driving DANGER Risk of fatal injury from being run over if the truck rolls away! If the parking brake is faulty, the truck must be parked safely and secured so that it cannot roll away. To do this, strictly adhere to the following instructions: –...
  • Page 163 Park the truck safely. LED (2) in the push button (1) properly. Notify the authorised service flashes. It may still be possible to centre. actuate the parking brake by pressing the push button (1). It cannot be guaranteed that the LED (2) in push button (1) does Park the truck safely.
  • Page 164 www.duma-rent.com Operation Driving Remedy Error indication Effect Try again to release the parking brake via the push button (1). If this solution does not work, park the truck safely and notify The LED (2) in the push button (1) flashes. the service centre.
  • Page 165 The brake can be then be applied via the push button (1). The following section describes how to actuate the...
  • Page 166 www.duma-rent.com Operation Driving – Press the push button (1) then release the push button. The parking brake will make a noise when it is released. If the malfunction in the parking brake persists, it will not be possible to release the parking brake.
  • Page 167 www.duma-rent.com Operation Driving The LED (2) in the push button for the electric parking brake flashes. The message PARKING BRAKE APPLY appears on the display and HANDBRAKE! operating unit. If the driver now leaves the truck, a warning sound will be emitted and will stop only when the driver has resumed his/her seat in the truck.
  • Page 168 www.duma-rent.com Operation Driving – The message will SWITCH OFF TRUCK? appear on the display and operating unit. To continue switching off the truck, press the soft key (4). To abort the process for switching off the truck, press the soft key. –...

  • Page 169: Steering

    www.duma-rent.com Operation Driving Steering DANGER If the hydraulics fail, there is a risk of accident as the steering characteristics have changed. – Do not operate the truck if it has a defective steering system. – Steer the truck by turning the steering wheel (1) accordingly.

  • Page 170: Reducing Speed When Turning (Curve Speed Control)

    DANGER The Curve Speed Control function cannot override the physical limits of stability. Despite this function, there still is a risk of tipping! – Before using this function, familiarise yourself with the change to the driving and steering characteristics of the truck.

  • Page 171: Reducing Speed With A Raised Load (Variant)

    www.duma-rent.com Operation Driving Reducing speed with a raised load (variant) This function (variant) reduces the speed of the truck with a raised load. 7321_003-052_en_V2 56338011803 EN - 02/2019 - 09...

  • Page 172: Parking

    www.duma-rent.com Operation Parking Parking Parking the truck securely and switching it off DANGER There is a risk of fatal injury from being run over if the truck rolls away. – The truck must not be parked on a slope. – In emergencies, secure with wedges on the side facing downhill.

  • Page 173: Wheel Chock (Variant)

    www.duma-rent.com Operation Parking – Lower the fork carriage to the ground. – Tilt the lift mast forwards until the tips of the fork arms rest on the ground. – If attachments (variant) are fitted, retract the working cylinders; see the chapter entitled "General instructions for controlling attachments".

  • Page 174: Lifting

    www.duma-rent.com Operation Lifting Lifting Lifting system variants The movement of the fork carriage and the lift mast heavily depends on the following equipment: • The lift mast with which the truck is equipped, see ⇒ Chapter "Types of lift mast", P. 4-160 •...

  • Page 175: Lifting System Operating Devices

    www.duma-rent.com Operation Lifting Hi-Lo lift mast (variant) During lifting, the inner lift cylinder moves up to free lift (3), and then the outer lift cylinders raise the inner lift mast up to the max. height (2). NOTE When lifting above the free lift, the fork car- riage always remains at the upper edge of the extending lift mast.
  • Page 176 www.duma-rent.com Operation Lifting • Joystick 4Plus • Fingertip – The following information must be observed regardless of the equipment variant: DANGER Reaching into or climbing between moving parts of the truck (e.g. lift mast, sideshifts, working equipment, load carrying devices etc.) can lead to serious injury or death and is therefore prohibited.

  • Page 177: Multi-Lever Lifting System

    www.duma-rent.com Operation Lifting Multi-lever lifting system DANGER Reaching or climbing between moving parts of the truck (e.g. lift mast, sideshifts, working equipment, load carrying devices etc.) can lead to serious injury or death and is therefore prohibited. – Always observe the safety regulations for hand- ling loads;...

  • Page 178: Controlling The Lifting System Using A Double Mini-Lever

    www.duma-rent.com Operation Lifting Controlling the lifting system using a double mini-lever DANGER Reaching into or climbing between moving parts of the truck (e.g. lift mast, sideshifts, working equipment, load carrying devices etc.) can lead to serious injury or death and is therefore prohibited. –...

  • Page 179: Controlling The Lifting System Using A Triple Mini-Lever

    www.duma-rent.com Operation Lifting Controlling the lifting system using a triple mini-lever DANGER Reaching into or climbing between moving parts of the truck (e.g. lift mast, sideshifts, working equipment, load carrying devices etc.) can lead to serious injury or death and is therefore prohibited. –...

  • Page 180: Controlling The Lifting System Using A Quadruple Mini-Lever

    www.duma-rent.com Operation Lifting Controlling the lifting system using a quadruple mini-lever DANGER Reaching into or climbing between moving parts of the truck (e.g. lift mast, sideshifts, working equipment, load carrying devices etc.) can lead to serious injury or death and is therefore prohibited. –...

  • Page 181: Controlling The Lifting System Using The Joystick 4Plus

    www.duma-rent.com Operation Lifting Controlling the lifting system using the joystick 4Plus DANGER Reaching into or climbing between moving parts of the truck (e.g. lift mast, sideshifts, working equipment, load carrying devices etc.) can lead to serious injury or death and is therefore prohibited. –...
  • Page 182 www.duma-rent.com Operation Lifting Tilting the lift mast To tilt the lift mast forwards: – Tilt the horizontal rocker button (2) to the left (C). To tilt the lift mast backwards: – Tilt the horizontal rocker button (2) to the right (D). 6210_003-090 7312_003-022_V2 Fork-carriage sideshift...

  • Page 183: Controlling The Lifting System With The Fingertip Console

    www.duma-rent.com Operation Lifting Controlling the lifting system with the fingertip console DANGER Reaching into or climbing between moving parts of the truck (e.g. lift mast, sideshifts, working equipment, load carrying devices etc.) can lead to serious injury or death and is therefore prohibited. –...

  • Page 184: Changing The Fork Arms

    www.duma-rent.com Operation Lifting Changing the fork arms DANGER Risk of fatal injury from being run over if the truck rolls away! – Do not park the truck on a gradient. – Apply the parking brake. – Change the fork arms in a separate, safe location on a level surface.
  • Page 185 www.duma-rent.com Operation Lifting Removal – Select a pallet corresponding to the fork arm size. – Set down the pallet next to the fork carriage on the side chosen for removal. – Lift the fork carriage until the fork arms are approx.

  • Page 186: Fork Extension (Variant)

    www.duma-rent.com Operation Lifting ged. Otherwise, correct load measurement cannot be guaranteed. Fork extension (variant) DANGER There is a risk of being run over if the truck rolls away and therefore a danger to life. – Do not park the truck on a slope. –...
  • Page 187 www.duma-rent.com Operation Lifting Attachment DANGER Risk to life from falling load! At least 60% of the length of the fork extension must lie on the fork arm. A maximum 40% overhang over the fork arm end is permissible. The fork extension must also be secured against slipping from the fork arm.

  • Page 188: Operation With Reversible Fork Arms (Variant)

    www.duma-rent.com Operation Lifting Operation with reversible fork arms (variant) DANGER Risk to life from falling load! Standard fork arms are not structurally designed for reverse operation. If this instruction is not observed, it can lead to material failure and the load falling. –...

  • Page 189: Malfunctions During Lifting Mode

    www.duma-rent.com Operation Lifting Reversible fork arms (1) can be used to reach an additional lift height. The reversible fork arms are installed on the fork carriage in the same manner as standard fork arms. Loads may be lifted on and beneath the reversible fork arms.

  • Page 190: Hydraulic Blocking Function

    www.duma-rent.com Operation Lifting blockage must be eliminated before resuming work. – Notify your service centre Load chains not under tension DANGER Danger caused by a falling load! – Make sure that the chain(s) does (do) not become slack when lowering the load. Slack chains can, for instance, result from: •...

  • Page 191: Automatic Lift Cut Out (Variant)

    www.duma-rent.com Operation Lifting Releasing the block on the hydraulics Proceed as follows to release the block on the hydraulics: – Sit down on the driver's seat. All the relevant functions of the working hydraulics will be available again. NOTE If it is not possible to release the block on the hydraulics when the load is raised because of a technical fault, the load must be lowered using the "emergency lowering"...

  • Page 192: Lift Mast Vertical Position (Variant)

    www.duma-rent.com Operation Lifting Overriding and reactivating the auto- matic lift cut out If a load needs to be lifted to the truck's maximum lift height and the automatic lift cut out function is not required, it is possible to override the lift cut out. It is automatically reactivated when the truck is switched off and back on again.
  • Page 193 www.duma-rent.com Operation Lifting CAUTION Risk of damage to property due to the lift mast colliding with racks or other objects! – Before using the "lift mast vertical position" comfort feature, position the truck at a sufficient distance from racks and other objects. The "lift mast vertical position"...
  • Page 194 www.duma-rent.com Operation Lifting Display of the "lift mast vertical position" The driver can see the mast tilt on the display and operating unit screen. The bar in the display shows the current mast tilt relative to the "lift mast vertical position". The arrow above the bar marks the vertical position of the lift mast.
  • Page 195 www.duma-rent.com Operation Lifting Tilting the lift mast forwards with the "lift mast vertical position" – Actuate the button (1) to switch on the "lift mast vertical position" comfort feature; the function display (2) in the display shows the activated status. –...
  • Page 196 www.duma-rent.com Operation Lifting Possible restrictions on the "lift mast vertical position" In some circumstances, the lift mast cannot move exactly into the preset vertical position. Possible causes include: • Uneven ground • Bent fork • Bent attachment • Worn tyres •...

  • Page 197: Handling Loads

    www.duma-rent.com Operation Handling loads Handling loads Safety regulations when handing loads The safety regulations for handling loads are shown in the following sections. DANGER There is a risk to life caused by falling loads or if parts of the truck are being lowered. –...

  • Page 198: Before Taking Up Load

    www.duma-rent.com Operation Handling loads Before taking up load Load capacity The load capacity indicated for the truck on the capacity rating plate may not be exceeded. The load capacity is influenced by the load centre of gravity and the lift height as well as by the tyres, if applicable.

  • Page 199: Load Measurement (Variant)

    www.duma-rent.com Operation Handling loads Example Weight of load to be lifted: 880 kg (3) Load distance from fork back: 500 mm (1) Permitted lift height: 5230 mm (2) WARNING Risk of accident from the truck losing stability! The permissible load of the attachments (variant) and the reduced lifting capacity of the combination 5230 of truck and attachment must not be exceeded.
  • Page 200 www.duma-rent.com Operation Handling loads The load measurement has an accuracy of +/-3% of the rated capacity of the truck. NOTE In order to ensure accuracy at all times, a zero adjustment of the load measurement must be carried out. Zero adjustment is required. as part of daily commissioning •...
  • Page 201 www.duma-rent.com Operation Handling loads NOTE The method of operating the lifting system depends on the operating devices included in the truck's equipment. – Ensure that the truck has been in operation for a period of time before carrying out the load measurement.

  • Page 202: Picking Up Loads

    www.duma-rent.com Operation Handling loads When load measurement has been performed correctly, the determined load weight (3) is shown on the display. NOTE If the load measurement is invalid, the value "-9999 kg" is displayed in the operating unit. 6210_003-073_en Picking up loads To make sure that the load is securely sup- ported, it must be ensured that the fork arms are sufficiently far apart and are positioned as...

  • Page 203: Danger Area

    www.duma-rent.com Operation Handling loads Adjusting the fork – Lift the locking lever (1) and move the fork arms to the desired position. – Allow the locking lever to snap back into place. The load centre of gravity must be midway between the fork arms.

  • Page 204: Transporting Pallets

    www.duma-rent.com Operation Handling loads DANGER Danger of death from falling loads! – Never walk or stand underneath suspended loads. Transporting pallets As a rule, loads (e.g. pallets) must be transpor- ted individually. Transporting multiple loads at the same time is only permitted: •...

  • Page 205: Load Pick Up

    www.duma-rent.com Operation Handling loads DANGER Loss of stability. Slipping or swinging suspended loads can lead to a loss of stability and cause the truck to tip over. – When transporting suspended loads, observe the following instructions Instructions for transporting suspended loads: •...
  • Page 206 www.duma-rent.com Operation Handling loads equipment and incorrectly formed loads must not be stored. – Attach or secure the load to the load- carrying equipment so that the load cannot move or fall. – Store the load so that the specified aisle width is not reduced by protruding parts.
  • Page 207 www.duma-rent.com Operation Handling loads – Insert the fork as far under the load as possible. Stop the truck as soon as the fork back is resting on the load. The centre of gravity of the load must be positioned between the fork arms in the middle. 6210_800-007 –...
  • Page 208 www.duma-rent.com Operation Handling loads – Lower the load while maintaining ground clearance. 5060_003-102 – Tilt the lift mast backwards. The load can be transported. 5060_003-101 56338011803 EN - 02/2019 - 09...

  • Page 209: Transporting Loads

    www.duma-rent.com Operation Handling loads Transporting loads NOTE Observe the information in the chapter entitled "Safety regulations when driving". DANGER The higher a load is lifted, the less stable it beco- mes. The truck can tip over or the load can fall, increasing the risk of accident! Driving with a raised load and the lift mast tilted forward is not permitted.

  • Page 210: Setting Down Loads

    www.duma-rent.com Operation Handling loads – Never drive with a load protruding to the side (e.g. with the sideshift)! 6210_800-014 Setting down loads DANGER Risk of accident due to changed moment of tilt! The load centre of gravity and the moment of tilt move due to tilting the lift mast forwards with a raised load or due to the load slipping.
  • Page 211 www.duma-rent.com Operation Handling loads – Drive up to the stack with the load lowered in accordance with regulations. – Set lift mast to vertical. – Lift the load to the stacking height. – Drive the truck towards the rack carefully. 6210_800-015 –...

  • Page 212: Driving On Ascending And Descending Gradients

    www.duma-rent.com Operation Handling loads Driving on ascending and descend- ing gradients DANGER Danger to life! Driving on ascending and descending gradients carries special dangers! – Always follow the instructions below. – On ascending and descending gradients, the load must be carried facing uphill. –...

  • Page 213: Driving On Lifts

    www.duma-rent.com Operation Handling loads Driving on lifts The driver is only allowed to use this truck on lifts with a sufficient load capacity and for which the operating company (see ⇒ Chap- ter "Definition of responsible persons", P. 26) has been granted authorisation. DANGER There is a risk to life from being crushed or run over by the truck.

  • Page 214: Driving On Loading Bridges

    www.duma-rent.com Operation Handling loads Driving on loading bridges DANGER Risk of accident from the truck crashing! Steering movements can cause the tail end to veer off the loading bridge towards the edge. This may cause the truck to crash The lorry driver and the truck driver must agree on the lorry's departure time.

  • Page 215: Attachments

    Fitting attachments If the truck is equipped with an integrated attachment (variant) at the factory, the specifi- cations in the STILL operating instructions for integrated attachments must be observed. If attachments are fitted at the place of use, the specifications in the operating instructions of the attachment manufacturer must be observed.
  • Page 216 www.duma-rent.com Operation Attachments DANGER There is risk to life caused by a falling load! Attachments that hold the load by exerting pressure on it (e.g. clamps) must be controlled additionally by a second operating function (lock) that is actuated to prevent an unintentional release of the load. If such an attachment is retrofitted, a second opera- ting function for actuation must also be retrofitted.

  • Page 217: Releasing The Pressure From The Hydraulic System

    www.duma-rent.com Operation Attachments Load capacity with attachment The permissible load capacity of the attach- ment and the allowable load (load capacity and load moment) of the truck must not be ex- ceeded by the combination of attachment and payload. The specifications of the manufac- turer and supplier of the attachment must be complied with.
  • Page 218 www.duma-rent.com Operation Attachments Procedure for multi-lever operation – Switch on the key switch. – Lower the fork carriage to the ground. – Tilt the lift mast backwards to the stop. – Switch off the key switch. – Actuate the operating lever (1) several times in the direction of the arrow until the end position is reached.
  • Page 219 The hydraulic pump is inactive. If an operating device for the hydraulic functions is accidentally actuated, it may still cause unintended movements of the lift mast. – Do not touch the operating devices. 56338011803 EN - 02/2019 - 09...
  • Page 220 www.duma-rent.com Operation Attachments Procedure for mini-lever control, fingertip operation and Joystick 4Plus operation NOTE In trucks with the "FleetManager" or "access authorisation with PIN code" equipment va- riants, access authorisation must be enabled. – Switch on the key switch. – Lower the fork carriage. –...

  • Page 221: General Instructions For Controlling Attachments

    www.duma-rent.com Operation Attachments General instructions for controlling attachments The way in which attachments (variant) are controlled depends on the operating devices included in the truck's equipment. Essentially, a distinction is drawn between: • Multiple-lever • Multiple-lever with a 5th function (variant) •...
  • Page 222 www.duma-rent.com Operation Attachments directions of movement can be seen on the pictograms on the operating devices. NOTE All the attachments described fall into the category of equipment variants. Please see the respective operating instructions for an exact description of the respective movements/actions of the attachment fitted.

  • Page 223: Controlling Attachments Using Multi-Lever Operation

    www.duma-rent.com Operation Attachments Controlling attachments using multi-lever operation In this equipment, the attachments (variant) are controlled via the operating lever (1). The pictograms on the operating lever show the functions that are activated by this lever. The meanings are as follows: –...

  • Page 224: Operating Attachments Using Multi-Lever Controls And The 5Th Function

    www.duma-rent.com Operation Attachments Operating attachments using multi- lever controls and the 5th function NOTE For technical reasons, clamping attachments must not be controlled via the 5th function. The attachments (variant) are controlled in this version using operating levers (1) and (2). On the operating lever (1) you can, with the aid of switch (3), initiate a function changeover so that this operating lever then controls the...
  • Page 225 www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Move sideshift frame or fork for- wards/backwards Move sideshift to the left/right Adjust fork arms: open/close Release/clamp load retainer Push off/pull in load Turn to the left/right Tip shovel over/tip shovel back Swivel lift mast or fork to the left/right 6210_862-011 NOTE...

  • Page 226: Controlling Attachments Using A Double Mini-Lever

    www.duma-rent.com Operation Attachments Controlling attachments using a double mini-lever The attachments (variants) are controlled in this version using the "attachments" cross lever (1). The pictograms on the "attachments" cross lever show the respective functions that are activated by this lever. This essentially involves the following: –...
  • Page 227 www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Move sideshift frame or fork forwards Move sideshift frame or fork back- wards Move sideshift to the left Move sideshift to the right Adjust fork arms: open Adjust fork arms: close Swivel lift mast or fork to the left Swivel lift mast or fork to the right Release load retainer...

  • Page 228: Controlling Attachments Using The Double Mini-Lever And The 5Th Function

    www.duma-rent.com Operation Attachments Controlling attachments using the double mini-lever and the 5th function NOTE For technical reasons, clamping attachments must not be controlled via the 5th function. NOTE The "lift mast" 360° lever (3) and the "attach- ments" cross lever (2) control four hydraulic functions.
  • Page 229 www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Move sideshift frame or fork forwards Move sideshift frame or fork back- wards Move sideshift to the left Move sideshift to the right Adjust fork arms: open Adjust fork arms: close Swivel lift mast or fork to the left Swivel lift mast or fork to the right Release load retainer...

  • Page 230: Controlling Attachments Using A Triple Mini-Lever

    www.duma-rent.com Operation Attachments Controlling attachments using a triple mini-lever The attachments (variant) are controlled in this version using operating levers (1) and (2). The pictograms on the operating levers show the respective functions that are activated by these levers. This essentially involves the following: –...
  • Page 231 www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Move sideshift frame or fork forwards Move sideshift frame or fork back- wards Move sideshift to the left Move sideshift to the right Adjust fork arms: open Adjust fork arms: close Swivel lift mast or fork to the left Swivel lift mast or fork to the right Release load retainer...

  • Page 232: Controlling Attachments Using The Triple Mini-Lever And The 5Th Function

    www.duma-rent.com Operation Attachments Controlling attachments using the triple mini-lever and the 5th function NOTE For technical reasons, clamping attachments must not be controlled via the 5th function. NOTE The "lift mast" 360° lever and operating levers (1) and (2) control four hydraulic functions. The designation "5th function"...
  • Page 233 www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Adjust fork arms: open Adjust fork arms: close Rotate to the left Rotate to the right NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory. If an attachment with other functions is fitted, the pictograms must be checked for the correct representation and changed if necessary.

  • Page 234: Controlling Attachments Using A Quadruple Mini-Lever

    www.duma-rent.com Operation Attachments Controlling attachments using a quadruple mini-lever The attachments (variant) are controlled in this version using operating levers (1) and (2). The pictograms on the operating levers show the respective function that is activated by these levers. This essentially involves the following: –...
  • Page 235 www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Move sideshift frame or fork forwards Move sideshift frame or fork back- wards Move sideshift to the left Move sideshift to the right Adjust fork arms: open Adjust fork arms: close Swivel lift mast or fork to the left Swivel lift mast or fork to the right Release load retainer...

  • Page 236: Controlling Attachments Using The Quadruple Mini-Lever And The 5Th Function

    www.duma-rent.com Operation Attachments Controlling attachments using the quadruple mini-lever and the 5th function NOTE For technical reasons, clamping attachments must not be controlled via the 5th function. NOTE Operating levers (1) to (4) are used to control four hydraulic functions. The designation "5th function"...
  • Page 237 www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Adjust fork arms: open Adjust fork arms: close Rotate to the left Rotate to the right NOTE The pictograms shown correspond to the attachments fitted to this truck at the factory. If an attachment with other functions is fitted, the pictograms must be checked for the correct representation and changed if necessary.

  • Page 238: Controlling Attachments Using The Joystick 4Plus

    www.duma-rent.com Operation Attachments Controlling attachments using the Joystick 4Plus In this version, the attachments (variant) are controlled via the Joystick 4Plus (1) and the slider (4). The adhesive label bearing the pictograms for the hydraulic functions (2) for the Joystick 4Plus (1) and the adhesive label (3) for the slider (4) are affixed at the designated points.
  • Page 239 www.duma-rent.com Operation Attachments Picto- Attachment function gram Close clamps Rotate to the left Rotate to the right Tip shovel over Tip shovel back NOTE The pictograms are affixed according to the attachment fitted at the factory. If an attachment with different functions is fitted, the authorised service centre must check that the pictograms bear the correct representation and must change them if necessary.

  • Page 240: Controlling Attachments With Joystick 4Plus And The 5Th Function

    www.duma-rent.com Operation Attachments Controlling attachments with Joy- stick 4Plus and the 5th function NOTE For technical reasons, clamping attachments must not be controlled via the 5th function. Use shift key "F" (4) and the Joystick 4Plus (2) and the horizontal rocker button (1) to control the "5th function".
  • Page 241 www.duma-rent.com Operation Attachments – Release shift key "F" (4). NOTE The pictograms are affixed according to the attachment fitted at the factory. If an attachment with different functions is fitted, the authorised service centre must check that the pictograms bear the correct representation and must change them if necessary.

  • Page 242: Controlling The Attachments With Fingertip

    www.duma-rent.com Operation Attachments Controlling the attachments with fingertip The attachments (variant) are controlled in this version using the operating levers (1). The pictograms on the operating levers always show the functions that are activated by that lever. – Move operating lever (1) forwards. The attachment moves in the direction of movement shown in the upper part of the pictogram.

  • Page 243: Controlling Attachments With Fingertip And The 5Th Function

    www.duma-rent.com Operation Attachments Controlling attachments with finger- tip and the 5th function NOTE For technical reasons, clamping attachments must not be controlled via the 5th function. NOTE The designation "5th function" refers to the fact that the four operating levers control four functions, while the "5th function"...
  • Page 244 www.duma-rent.com Operation Attachments – Press the function key (4). NOTE The arrow (5) under the function key indicates which operating lever is equipped with the "5th function". The "5th function" is switched to the 3rd operating lever; see adhesive label (6). 6210_003-033 –...

  • Page 245: Clamp Locking Mechanism (Variant)

    www.duma-rent.com Operation Attachments – Note the following attachment functions and pictograms. Move side shift frame or fork for- wards/backwards Move sideshift to the left/right Adjust fork arms: open/close Swivel lift mast or fork to the left/right Release/clamp load retainer Push off/pull in load Turn to the left/right Tip shovel over/tip shovel back 6210_003-035...
  • Page 246 www.duma-rent.com Operation Attachments Multi-lever – Press and hold the (2) button to release the clamp locking mechanism. NOTE The hydraulic function for opening the clamp is only available if the button is pressed. After releasing the button, the clamp locking mechanism is automatically reactivated.
  • Page 247 www.duma-rent.com Operation Attachments Triple mini-lever – To release the clamp locking mechanism, push the operating lever (1) forwards. The LED for button "F2" (2) lights up as long as the clamp locking mechanism is released. NOTE The hydraulic function for opening the clamp is available for one second after the clamp locking mechanism is released.
  • Page 248 www.duma-rent.com Operation Attachments Joystick 4Plus – To open the clamp locking mechanism, press and hold the shift button "F"(3). – While doing so, move the horizontal rocker button (1) to the left. – Keep the shift button "F" (3) pressed down and move the horizontal rocker button (1) back to the neutral position.

  • Page 249: Taking Up A Load Using Attachments

    www.duma-rent.com Operation Attachments Fingertip switch – To release the clamp locking mechanism, push the operating lever (1) forwards. The LED for button "F2" (2) lights up as long as the clamp locking mechanism is released. NOTE The hydraulic function for opening the clamp is available for one second after the clamp locking mechanism is released.

  • Page 250: Auxiliary Equipment

    www.duma-rent.com Operation Auxiliary equipment • Load capacity Q (kg) (1) • Lift height h (mm) (2) • Load distance C (mm) (3) Auxiliary equipment Switching the lighting on and off Driving lights – To switch on the parking light, press the button (1).

  • Page 251: Switching The Working Spotlight For Reverse Travel On And Off

    www.duma-rent.com Operation Auxiliary equipment Switching the working spotlight for reverse travel on and off The working spotlight for reverse travel is attached to the overhead guard at the rear. It provides optimal illumination of the roadway if the truck is travelling in reverse. –...

  • Page 252: Switching The Hazard Warning System On And Off

    www.duma-rent.com Operation Auxiliary equipment Switching the hazard warning system on and off – To switch on the hazard warning system, press the button (1). All turn indicators and indicator lights (2) flash. – To switch off the hazard warning system, press the button (1) again.
  • Page 253 www.duma-rent.com Operation Auxiliary equipment The turn indicators and the corresponding turn indicator displays (2) or (3) flash. – Switch off the turn indicators by moving the cross lever to the centre position. 5060_003-012_V2 Fingertip version – Switch on the turn indicators by moving the corresponding turn indicator button (1) to the left or to the right.
  • Page 254 www.duma-rent.com Operation Auxiliary equipment Mini-console version – Switch on the turn indicators by moving the turn indicator switch (1) to the left or to the right. 5060_003-046 The turn indicators and the corresponding turn indicator displays (2) or (3) flash. –...

  • Page 255: Switching The Double Working Spotlights On And Off

    www.duma-rent.com Operation Auxiliary equipment Switching the double working spotlights on and off. The double working spotlights are fitted up on the front right and left on the overhead guard. Each double working spotlight consists of an upper working spotlight (2) and a lower working spotlight (3).
  • Page 256 www.duma-rent.com Operation Auxiliary equipment – Press Softkey (1) to switch on the working spotlights. The working spotlights are switched on. The symbol is displayed. – Press Softkey to switch off the working spotlights. The working spotlights are switched off. The symbol is displayed.

  • Page 257: Still Safetylight (Variant)

    Danger of damage to eyes from looking into the STILL SafetyLight. Do not look into the STILL SafetyLight. The STILL SafetyLight is a visual warning unit designed to enable early detection of trucks in driving areas with low visibility (such as drive lanes, high racks), as well as at blind junctions.

  • Page 258: Operating The Windscreen Wiper/Washer

    Operation Auxiliary equipment NOTE If the truck is to be operated on public roads, the STILL SafetyLight must be switched off. Operating the windscreen wiper/washer – Push button (1) to actuate the front wind- screen wiper/washer (variant) – Push button (2) to actuate the rear wind-...

  • Page 259: Fleetmanager (Variant)

    www.duma-rent.com Operation Auxiliary equipment FleetManager (variant) FleetManager is an equipment variant and can be fitted to the truck in different versions. The description and operation information can be found in the separate operating instructions for the corresponding FleetManager versions. Shock recognition (variant) The shock recognition is an equipment variant of the FleetManager (variant) in which an acceleration sensor is installed in the truck.

  • Page 260: Ceiling Sensor (Variant)

    Before the truck is able to accelerate to the maximum speed permitted for outdoor areas, the speed limitation must still be unlocked. To do this, release the 56338011803 EN - 02/2019 - 09...
  • Page 261 For more information, refer to the next chapter. Changing the sensor settings The ceiling sensor system is supplied by STILL with the following factory settings: Sensitivity: High Ceiling height: 24 m – Pull out the connecting cable from the sensor.
  • Page 262 www.duma-rent.com Operation Auxiliary equipment – On the underside of the assembly baseplate on the overhead guard, loosen the four nuts (1) on the sensor. – Carefully remove the sensor. – Using the supplied key (2), open the sensor housing to gain access to the DIP switches. 56338011803 EN - 02/2019 - 09...
  • Page 263 www.duma-rent.com Operation Auxiliary equipment – Using the DIP switches "1" to "5" (3), adjust the range and the sensitivity of the sensor. The DIP switches can be adjusted using a small screwdriver. CAUTION The settings for DIP switches "6" to "8" are the factory settings of the manufacturer.
  • Page 264 www.duma-rent.com Operation Auxiliary equipment sensitivity that has been set. See the following table: Sensitivity Range Beam angle 22.5° 22.5° Low (1) 20° 16 m 15° 24 m 5° 35° 30° Medium (2) 25° 16 m 22.5° 24 m 10° Sensitivity Range Beam angle 42°...
  • Page 265 www.duma-rent.com Operation Auxiliary equipment Representation of the beam angle depending on the sensitivity of the sensor that has been set, from (1)"low" to (4)"very high". 2 3 4 Additional labelling Adhesive label next to the display-operating unit 56338011803 EN - 02/2019 - 09...

  • Page 266: Cab

    www.duma-rent.com Operation Opening the cab door DANGER There is a risk of damage through collision if the cab door opens while driving. – The cab door must be latched securely in the engaged position. Opening the cab door from the outside: –...

  • Page 267: Closing The Cab Door

    www.duma-rent.com Operation Closing the cab door DANGER There is a risk of damage caused by collision if the cab door opens while driving. – The cab door must be latched securely in the engaged position. Opening the side windows WARNING There is a risk of crushing between the window frame and side window from the side windows slipping inadvertently during travel.

  • Page 268: Operating The Interior Lighting

    www.duma-rent.com Operation Operating the interior lighting 7312_003-013 – Switch the interior lighting (7) on or off using the switch (8) or button (1). The "interior lighting" symbol (2) appears in the display. 6311_003-013_V2 56338011803 EN - 02/2019 - 09...

  • Page 269: Operating The Rear Window Heating

    There is a risk of accident! – Do not use the radio when driving or when handling loads. 6321_003-015 – Set the radio volume so that you can still hear warning signals. 56338011803 EN - 02/2019 - 09...

  • Page 270: Heating System (Variant)

    www.duma-rent.com Operation Heating system (variant) Switching on the blower and heating system DANGER By taking in heavily polluted surroun- ding air into the closed cab there is a danger of poisoning! The heater must not be operated in the vicinity of storage areas or the like in which fuel vapours or fine dust (e.g.
  • Page 271 www.duma-rent.com Operation – Rotate the heating level switch (2) clock- wise to the desired heating level. The heating system is in operation. The air is heated up to the heating level set by the heating level switch (2). Selecting blower settings Setting blower to low: –...

  • Page 272: Push-Up Roof Window (Variant)

    www.duma-rent.com Operation Change fuses DANGER Using the wrong fuses can result in short circuits. There is a risk of fire! – Only use fuses with the prescri- bed nominal current; see ⇒ Chap- ter "Replacing fuses", P. 5-401. Push-up roof window (variant) WARNING Risk of crushing! –...

  • Page 273: Clipboard (Variant)

    www.duma-rent.com Operation Clipboard (variant) The clipboard (1) with reading lamp (2) is an equipment variant. 6210_003-107 56338011803 EN - 02/2019 - 09...

  • Page 274: Trailer Operation

    www.duma-rent.com Operation Trailer operation Trailer operation Towed load DANGER There is an increased risk of accident when using a trailer. Using a trailer changes the truck handling charac- teristics. When towing, operate the truck such that the trailer train can be safely driven and braked at all times.

  • Page 275: Coupling Pin In The Counterweight

    www.duma-rent.com Operation Trailer operation CAUTION Risk of damage to components! A support load is not permitted. – Do not use trailers with tillers supported by the tow coupling. This truck is suitable for the occasional towing of trailers. If the truck is equipped with a towing device, this occasional towing must not exceed 2% of the daily operating time.
  • Page 276 www.duma-rent.com Operation Trailer operation – Push the coupling pin (2) down, turn 90° and pull out. – Adjust tiller height. DANGER People can become trapped between the truck and trailer. When hooking up, ensure that no one is between the truck and trailer. –...

  • Page 277: Automatic Tow Coupling

    www.duma-rent.com Operation Trailer operation – Push the coupling pin (2) down, turn 90° and pull out. – Slowly move the truck forwards and guide the tow-bar eye completely out of the counterweight. – Insert the coupling pin into the counter- weight, press downwards against the spring pressure and turn 90°...
  • Page 278 www.duma-rent.com Operation Trailer operation DANGER If you briefly leave the truck to couple or uncouple the trailer, there is a risk to life caused by the truck rolling away and running you over. – Apply the parking brake. – Lower the forks to the ground. –...
  • Page 279 www.duma-rent.com Operation Trailer operation WARNING Risk of component damage if the tiller in the tow coupling is tilted! The tiller should be kept as horizontal as possible when towing. This ensures that the rotation range is sufficient at the top and bottom. The authorised service centre can adjust the assembly height for the tow coupling to the tiller height if necessary.
  • Page 280 www.duma-rent.com Operation Trailer operation DANGER If the coupling pin drops out during towing, the trailer will work loose and can no longer be controlled. There is a risk of accident! A protruding safety handle means that the tow bar eye has not been coupled correctly. The trailer must not be towed in this condition.
  • Page 281 www.duma-rent.com Operation Trailer operation Coupling model RO*244 A NOTE Trailer coupling RO 244 is intended for a tow bar eye in accordance with DIN 74054 (bore diameter 40 mm) or DIN 8454 (bore diameter 35 mm). – Take measures to prevent the trailer from rolling away, e.g.
  • Page 282 www.duma-rent.com Operation Trailer operation DANGER If the coupling pin drops out during towing, the trailer will work loose and can no longer be controlled. There is a risk of accident! The control pin (3) must not protrude out of its guide. –...
  • Page 283 www.duma-rent.com Operation Trailer operation NOTE To protect the lower coupling pin bush against contamination, always keep the tow coupling closed. Coupling model RO*245 NOTE Trailer coupling RO 245 is intended for a tow-bar eye in accordance with DIN 74054 (bore diameter 40 mm) or DIN 8454 (bore diameter 35 mm).
  • Page 284 www.duma-rent.com Operation Trailer operation Uncoupling model RO*245 – Take measures to prevent the trailer from rolling away, e.g. use wheel chocks. – Push the hand lever (5) upwards. – Slowly drive the truck forwards until the tow- bar eye and towing jaws are disconnected. –...

  • Page 285: Towing Trailers

    www.duma-rent.com Operation Trailer operation DANGER If the coupling pin drops out during towing, the trailer will work loose and can no longer be controlled. There is a risk of accident! A protruding safety handle means that the tow bar eye has not been coupled correctly. The trailer must not be towed in this condition.
  • Page 286 www.duma-rent.com Operation Trailer operation NOTE Please observe the definition of the following responsible persons: "operating company" and "driver". 56338011803 EN - 02/2019 - 09...

  • Page 287: Cold Store Application

    www.duma-rent.com Operation Cold store application Cold store application The truck features cold store equipment (variant), making it suitable for use in cold stores. It is equipped for two different types of applica- tion and marked with the cold store symbol. The display-operating unit is heated in this variant.
  • Page 288 www.duma-rent.com Operation Cold store application WARNING Risk of injury! If condensation water freezes in the cold store, do not try to free parts that have become stuck with your hands. – To ensure operational safety, drive the truck for approximately 5 minutes and actuate the brake several times.
  • Page 289 www.duma-rent.com Operation Cold store application Water top-up systems must not be used at temperatures below 0°C, as this could cause the systems and the water present in the hose lines to freeze. The battery voltage when discharged is thus generally lower at low temperatures. The final discharged voltage is reached earlier, meaning the capacity of the battery is lower.

  • Page 290: Display Messages

    www.duma-rent.com Operation Display messages Display messages Display content On the display of the display-operating unit, event-related messages may appear due to certain truck conditions. The following types of message may appear individually or in combination: • A graphic symbol (2) •...
  • Page 291 The seat switch has not been operated for approx. SEAT SWITCH A302 eight hours. Truck can possibly still be driven at a reduced speed and with reduced lifting capacity. Stand up briefly and then sit down again. If this does not resolve the problem, notify the authorised service centre.
  • Page 292 www.duma-rent.com Operation Display messages Message text (English)/ Comment Error code Sensor fault; no or limited hydraulic drive function. LIFTING A3102 Notify the authorised service centre. A3103 Sensor fault; no or limited hydraulic drive function. TILTING A3107 Notify the authorised service centre. A3108 No hydraulic function.
  • Page 293 www.duma-rent.com Operation Display messages Message text (English)/ Comment Error code No or limited drive unit function. SURVEILLANCE A2804 Notify the authorised service centre. A2805 A2807 A2811 A2812 A2813 A2814 A2816 A2818 No or limited function of drive unit and hydraulic drive. SURVEILLANCE A2295 Notify the authorised service centre.
  • Page 294 www.duma-rent.com Operation Display messages Message text (English)/ Comment Error code The "tilting" operating device has been moved and held in LEVER A4602 place for too long. The relevant hydraulic function is switched off. As soon as the operating device is released, the message will disappear and the hydraulic function will be available again.

  • Page 295: General Messages

    The truck is equipped with a negative spring- operated brake. Switching off the truck will block the multi-disc brakes in the drive wheel units after a few minutes. However, the truck can still roll until the drive wheel units are 56338011803 EN - 02/2019 - 09...
  • Page 296 www.duma-rent.com Operation Display messages blocked. For this reason, the parking brake must always be applied before you leave the truck! If you park the truck without applying the parking brake and then vacate the driver's seat, the message will APPLY HANDBRAKE appear in the display (variant).
  • Page 297 www.duma-rent.com Operation Display messages – Press the corresponding softkey on the display and operating unit to switch off the truck or cancel the operation. PARKING BRAKE ACTIVE message If the electric parking brake is applied, the message ap- PARKING BRAKE ACTIVE pears on the display for 5 seconds.
  • Page 298 www.duma-rent.com Operation Display messages The fork is not lowered. If the fork is above the height sensor, the key switch is turned off and the seat vacated, message appears in LOWER FORKS the display (variant). An optional signal tone sounds. –...
  • Page 299 www.duma-rent.com Operation Display messages ? VERTICAL POSITION If the message ? VERTICAL POSITION appears on the display, calibration of the "vertical lift mast position" has been activated. – Save the mast position or cancel the calibration. REFERENCE CYCLE message If the fork was lowered after the truck was switched off, the control electronics do not know the position of the fork when the truck is restarted.
  • Page 300 www.duma-rent.com Operation Display messages SAFETY BELT message DANGER Risk of fatal injury in the event of falling from the truck if it tips over! If the truck tips over, the driver is at risk of injury even if a restraint system is used.
  • Page 301 www.duma-rent.com Operation Display messages DANGER Risk of accident! – The speed must be adjusted to suit the driving situation! The increased safety provided by this function must not be misused in order to take safety risks. ARE YOU SURE ? message If the message appears on ARE YOU SURE ?
  • Page 302 www.duma-rent.com Operation Display messages The seat switch is not actuated while the ac- celerator pedal or steering wheel is actuated The accelerator pedal or the steering wheel is actuated, even though no one is sitting in the driver's seat. The message SEAT SWITCH appears on the display.
  • Page 303 www.duma-rent.com Operation Display messages The shift time has been exceeded NOTE The shift time is adjustable. If the key switch is switched on and the driver does not leave the seat before the set shift time is exceeded, appears SEAT SWITCH on the display.

  • Page 304: Drive-Specific Messages

    www.duma-rent.com Operation Display messages SURVEILLANCE message If the message appears SURVEILLANCE in the display, there is a fault in the process monitoring. This shuts off the drive unit. – Switch the key switch to the "0" position and then back to the "I" position. –...
  • Page 305 www.duma-rent.com Operation Display messages – Interrupt work and allow the truck to cool down. Do not switch off the key switch. NOTE If the operational capacity is impaired, notify your authorised service centre. OVERHEATING message If the message appears OVERHEATING in the display, the traction motors have overheated.
  • Page 306 www.duma-rent.com Operation Display messages DANGER Risk of accident! Before using this function, familiarise yourself with the altered driving characteristics of the truck! Optionally, the truck can have altered acceleration behaviour and/or braking characteristics. DANGER Risk of accident! Driving with a lifted load is prohibited because the truck can overturn due to the high centre of gravity.
  • Page 307 www.duma-rent.com Operation Display messages Lifting the load while driving If you are travelling with the load during a stacking/unstacking operation and lift the load while travelling, the flashing message LIFT appears briefly in the display. The HEIGHT truck will travel slowly or will be braked. –...

  • Page 308: Procedure In Emergencies

    www.duma-rent.com Operation Procedure in emergencies Procedure in emergencies Emergency shutdown WARNING No electric braking assistance is available when the emergency off switch is actuated! Actuating the emergency off switch will disconnect the drives from the power supply. The truck will not be held on a slope by the electric brake.

  • Page 309: Procedure If Truck Tips Over

    www.duma-rent.com Operation Procedure in emergencies the truck using the mechanical brake, the brake pedal must be pushed down further • The truck can only be held on a slope using the mechanical brake, not the electric brake • No power steering effect; the steering forces are increased by the remaining emergency steering function •...

  • Page 310: Emergency Hammer

    www.duma-rent.com Operation Procedure in emergencies Emergency hammer The emergency hammer is used to rescue the driver if he is shut inside the cab in a hazardous situation, for example if the truck has toppled over and the cab door cannot be opened. Single-pane safety glass can be struck rela- tively safely using the emergency hammer in order for the driver to escape or be rescued...
  • Page 311 www.duma-rent.com Operation Procedure in emergencies – Remove the hexagon socket wrench (1) from the compartment on the right next to the driver's seat. NOTE In this procedure, a distinction is made be- tween the types of operating devices. 6210_003-108_V2 For the Joystick 4Plus version and the mini- 6210_003-100_V2 lever version (A): –...

  • Page 312: Emergency Operation Of The Electric Parking Brake

    www.duma-rent.com Operation Procedure in emergencies – Return the hexagon socket wrench to the support mounting in the compartment. – Install the valve cover. DANGER If the truck is operated with the hydraulic controller blocked, there is an increased risk of accidents! –...

  • Page 313: Towing

    www.duma-rent.com Operation Procedure in emergencies – Place the hand wheel with the tappet lugs (5) on the tappet (6) and press down against the spring force. NOTE Do not rotate the hand wheel to the stop, because this will trigger the relubrication device.
  • Page 314 www.duma-rent.com Operation Procedure in emergencies CAUTION If the drive of the truck between the drive motor and the drive axle is not interrupted, the drive may be damaged. – Place the drive direction switch in the neutral position. CAUTION Risk of component damage! If you remove the battery male connector with the key switch switched on (under load), an arc will be produced.
  • Page 315 www.duma-rent.com Operation Procedure in emergencies – Place the drive direction switch in the neutral position. – Apply the parking brake. – Switch off the key switch. – Disconnect the battery male connector. – Check the pulling and braking forces of the towing vehicle.

  • Page 316: Connecting And Disconnecting The Battery Male Connector

    www.duma-rent.com Operation Connecting and disconnecting the battery male connector Connecting and disconnecting the battery male connector Connecting the battery male connec- – Open the battery cover. CAUTION Potential for damage to the battery male connector! If the battery male connector is connected while the key switch is on (under load), a jump spark will be produced.

  • Page 317: Disconnecting The Battery Male Connector

    www.duma-rent.com Operation Connecting and disconnecting the battery male connector Disconnecting the battery male connector CAUTION Risk of component damage! If you remove the battery male connector when the key switch is switched on (under load), an arc will be produced. This can lead to erosion at the contacts, which considerably shortens their service life.

  • Page 318: Handling The Lead-Acid Battery

    www.duma-rent.com Operation Handling the lead-acid battery Handling the lead-acid battery Safety regulations for handling the battery – National statutory provisions for the country of use must be followed when setting up and operating battery charging stations. CAUTION Risk of component damage! Incorrect connection or incorrect operation of the charging station or battery charger may result in damage...
  • Page 319 www.duma-rent.com Operation Handling the lead-acid battery The battery must only be replaced in accor- dance with the directions in these operating instructions. – When charging and maintaining the battery, observe the manufacturer's maintenance instructions for the battery and the battery charger.
  • Page 320 www.duma-rent.com Operation Handling the lead-acid battery Battery weight and dimensions DANGER Risk of tipping due to change in battery weight! The battery weight and dimensions affect the sta- bility of the truck. When replacing the battery, the weight ratios must not be changed. The battery weight must remain within the weight range speci- fied on the nameplate.

  • Page 321: Maintaining The Battery

    www.duma-rent.com Operation Handling the lead-acid battery Damage to cables and battery male connectors CAUTION There is a risk of short circuit if the cables are damaged. Do not crush the battery cable when closing the battery cover. – Check the battery cable for da- mage.
  • Page 322 www.duma-rent.com Operation Handling the lead-acid battery NOTE Battery maintenance is carried out in accor- dance with the battery manufacturer's opera- ting instructions. The operating instructions for the battery charger must also be followed. Only the instructions that came with the battery charger are valid.

  • Page 323: Checking The Battery Condition, Acid Level And Acid Density

    www.duma-rent.com Operation Handling the lead-acid battery Checking the battery condition, acid level and acid density WARNING The electrolyte (dilute sulphuric acid) is poisonous and caustic! – Observe safety regulations for handling battery acid; see chapter "Battery acid". – Wear personal protective equip- ment (rubber gloves, apron and protection goggles).

  • Page 324: Checking The Battery Charge Status

    www.duma-rent.com Operation Handling the lead-acid battery For a discharged battery, the acid density must be no lower than 1.14 kg/l. Checking the battery charge status CAUTION Deep discharges shorten the service life of the battery. If no bar is shown in the battery charge display (1) (0% of the available battery capacity, i.e.
  • Page 325 www.duma-rent.com Operation Handling the lead-acid battery WARNING Battery acid is toxic and corrosive! – Observe the safety regulations in the chapter entitled "Battery acid". CAUTION Risk of component damage! Incorrect connection or operation of the charging station or battery charger may result in damage to components! –...
  • Page 326 www.duma-rent.com Operation Handling the lead-acid battery by the authorised service centre if neces- sary. – Disconnect the battery male connector (2) by pulling the handle. DANGER Explosive gases are generated during charging! – Ensure that work areas are adequately ventilated. –...

  • Page 327: Charging The Battery With The Battery Charging Flap

    www.duma-rent.com Operation Handling the lead-acid battery – Insert the battery male connector (1) fully into the plug connection on the truck. CAUTION There is a risk of short circuit if the cables are damaged. Do not crush the battery cable when closing the battery cover.
  • Page 328 www.duma-rent.com Operation Handling the lead-acid battery ting instructions. The operating instructions for the battery charger must also be followed. Only the instructions that came with the battery charger are valid. If any of these instructions are not available, please request them from the dealer.
  • Page 329 www.duma-rent.com Operation Handling the lead-acid battery – Disconnect the battery male connector (3) from the truck. DANGER Explosive gases are generated during charging. – Ensure that work areas are adequately ventilated. – For trucks with a cab (including fabric-covered cabs), ensure adequate ventilation in the cab (variant).
  • Page 330 www.duma-rent.com Operation Handling the lead-acid battery – Connect the battery male connector (3) to the plug for the battery charger (4). – Start the battery charger. NOTE Observe the information in the operating instructions for the battery and the battery charger (equalising charge).

  • Page 331: Equalising Charging To Preserve The Battery Capacity

    www.duma-rent.com Operation Handling the lead-acid battery – Reconnect the battery male connector (3) to the plug connection on the truck. CAUTION There is a risk of short circuit if the cables are damaged. Do not crush the battery cable when closing the battery cover.
  • Page 332 www.duma-rent.com Operation Handling the lead-acid battery NOTE Depending on the battery charger used, the equalising charge may not begin until 24 hours have elapsed. A period when no shifts are running, such as the weekend, is therefore ideal for performing the equalising charge. –...
  • Page 333 www.duma-rent.com Operation Handling the lead-acid battery – Insert the battery male connector fully into the plug connection on the truck. 56338011803 EN - 02/2019 - 09...

  • Page 334: Handling The Lithium-Ion Battery

    www.duma-rent.com Operation Handling the lithium-ion battery Handling the lithium-ion battery Safety regulations for handling the lithium-ion battery First-aid measures WARNING Risk of injury! Escaping gases can lead to breathing difficulties. Course of action required if gases or liquids escape – Immediately ventilate the area or go out into the fresh air;...
  • Page 335 www.duma-rent.com Operation Handling the lithium-ion battery WARNING Risk of crushing/shearing! The battery is very heavy. There is a risk of serious injury if any parts of the body are caught under the battery. If parts of the body are wedged between the battery door and the edge of the chassis when the battery door is closed, this could lead to injuries.
  • Page 336 www.duma-rent.com Operation Handling the lithium-ion battery – Inform the fire brigade that lithium-ion batteries are affected by the fire. – Observe the information provided by the battery manufacturer regarding the procedure in the event of a fire. Battery weight and dimensions DANGER Risk of tipping due to change in battery weight! The battery weight and dimensions affect the sta-...

  • Page 337: Lithium-Ion Batteries "Ggs Li-Ion 80 V" 24.1 Kwh And 60 Kwh

    www.duma-rent.com Operation Handling the lithium-ion battery Lithium-ion batteries "GGS Li-ion 80 V" 24.1 kWh and 60 kWh 6301_003-023 Battery male connector Technology compartment Lifting eyes Safety valve Display Diagnostic connector WARNING Risk of accident due to weakened lifting eyes. If bent lifting eyes are straightened, they lose their rigidity.

  • Page 338: Display Messages On The Display-Operating Unit

    www.duma-rent.com Operation Handling the lithium-ion battery Display messages on the display-operating unit The following table describes the messages that appear on the display-operating unit for the lithium-ion battery: Message Meaning Remedy/reaction The battery temperature is lower than −15°C or higher than 60°C. Temperature <...
  • Page 339 www.duma-rent.com Operation Handling the lithium-ion battery The following recommendations apply: • Store batteries at a height between 60 cm and 120 cm so that they are not damaged if they fall • Store the batteries in a segregated area suitable for fire protection (container or safety cabinet) •...
  • Page 340 www.duma-rent.com Operation Handling the lithium-ion battery – Store lithium-ion batteries separately from other types of batteries (no mixed storage). – Maintain a safety margin of at least 2.5 m to other goods – To avoid a deep discharge, observe the specifications of the battery manufacturer regarding the maximum permissible stor- age period...

  • Page 341: Checking The Battery Charge Status

    www.duma-rent.com Operation Handling the lithium-ion battery Checking the battery charge status The charge state of the lithium-ion battery can be read on the display-operating unit of the truck and on the display of the lithium-ion battery. Reading the display operating unit –...
  • Page 342 www.duma-rent.com Operation Handling the lithium-ion battery Reading from the battery indicator The battery indicator is located at the side of the battery tray. Like the display-operating unit, the battery indicator shows the charge state of the lithium-ion battery. Warnings are issued only on this battery indicator.
  • Page 343 www.duma-rent.com Operation Handling the lithium-ion battery Consequence Cause colour Slightly Flash- increased Power reduction temperature yellow (> 60°C) Increased Solid temperature Shut-off yellow (> 65°C) Greatly Flash- increased Shut-off ing red temperature (> 70°C) Greatly increased Solid Shut-off temperature (> 75°C) Procedure if a lithium-ion battery has a low charge state To prevent deep discharge of the lithium-ion...

  • Page 344: Charging The Battery

    www.duma-rent.com Operation Handling the lithium-ion battery Charging the battery CAUTION Risk of component damage! Incorrect connection or incorrect operation of the charging station or battery charger may result in damage to components! – Follow the operating instructions for the charging station or battery charger and for the battery.
  • Page 345 www.duma-rent.com Operation Handling the lithium-ion battery DANGER There is a risk of damage, short circuiting and explosion! – Do not place any metal objects or tools on the battery. – Keep away from naked flames. – Do not smoke. – Connect the battery male connector to the plug on the battery charger.

  • Page 346: Replacing And Transporting The Battery

    www.duma-rent.com Operation Replacing and transporting the battery – Close the battery cover. When doing so, ensure that no cables are crushed between the chassis and the battery cover. The truck is equipped with a door contact switch for the battery cover. If the battery cover is not fully closed, the message CLOSE appears on the display of the...

  • Page 347: Changing To A Different Battery Type

    www.duma-rent.com Operation Replacing and transporting the battery Changing to a different battery type The authorised service centre can convert the truck to a different battery type and capacity. Note the following points: • The new battery capacity and new battery type must be set in the display-operating unit.
  • Page 348 – The conversion must be performed only by the authorised service centre. – Only use lithium-ion batteries that have been approved by STILL for use with this truck. NOTE The use of lead-acid batteries is only possible after the conversion to lithium-ion batteries if the truck is converted back again.

  • Page 349: Opening/Closing The Battery Cover

    www.duma-rent.com Operation Replacing and transporting the battery Opening/closing the battery cover Opening the battery cover CAUTION The outside mirror (1) is in the movement range of the battery cover. When opening the battery cover, a collision can cause components to be damaged. –...
  • Page 350 www.duma-rent.com Operation Replacing and transporting the battery – Release the latch. 6327_600-009 – Before closing the battery cover, close the battery safety catches (5) until they lock into place. DANGER If the battery is not locked correctly, the battery can slide out of the truck, with potentially fatal consequences! –...
  • Page 351 www.duma-rent.com Operation Replacing and transporting the battery The battery cover interlock must snap into place properly or the built-in sensor (6) will generate the error message CLOSE THE on the display and the truck will not DOOR drive. 6327_600-005_V4 NOTE The apertures in the flap (arrowed) are ne- cessary for forced ventilation and must not be blocked.

  • Page 352: Special Notes For Installing The Lithium-Ion Battery

    www.duma-rent.com Operation Replacing and transporting the battery Special notes for installing the lithium-ion battery With the exception of the following special notes, lithium-ion batteries are replaced in the same way as lead-acid batteries. – Push down the lifting eyes before inserting the battery into the battery compartment.
  • Page 353 www.duma-rent.com Operation Replacing and transporting the battery – Disconnect the battery male connector (1). CAUTION There is a risk of short circuit if the cables are damaged! Position the battery cable on the battery in such a way that it cannot be crushed when removing or inserting the battery or when closing the battery cover.
  • Page 354 www.duma-rent.com Operation Replacing and transporting the battery – Fold the battery safety catches (2) to the side. – Move the fork arms carefully underneath the battery. – Carefully lift the battery up and out of the truck. Pay attention to the distance to the chassis.

  • Page 355: Replacing The Battery Using A Change Frame (Variant)

    www.duma-rent.com Operation Replacing and transporting the battery – Insert the battery male connector (1). CAUTION There is a risk of short circuit if the cables are damaged! Do not crush the battery cable when closing the battery cover. – Ensure that the battery cable does not come into contact with the battery cover.
  • Page 356 www.duma-rent.com Operation Replacing and transporting the battery CAUTION Risk of component damage! If you disconnect the battery male connector while the key switch is switched on (under load), an arc will be produced. This can lead to erosion at the contacts, which considerably shortens their service life.
  • Page 357 www.duma-rent.com Operation Replacing and transporting the battery – Position the change frame (3) under the battery (2) so that the centre of the battery (1) is in line with the recess (4) in the change frame. This alignment ensures that the battery is positioned centrally on the change frame.
  • Page 358 www.duma-rent.com Operation Replacing and transporting the battery The battery (1) can remain on the change frame (2). The change frame can then be used to set the battery down. – If a substructure (3) is used to set down the battery (1), ensure that the change frame (2) does not protrude beyond the battery.

  • Page 359: Replacing The Battery With The Hydraulic Battery Carrier

    www.duma-rent.com Operation Replacing and transporting the battery – Close the battery safety catches (2) until they latch into place. – Plug in the battery male connector (1) CAUTION There is a risk of a short circuit occurring if the cables are damaged! Do not crush the battery cable when closing the battery cover.
  • Page 360 www.duma-rent.com Operation Replacing and transporting the battery Emergency off when moving the battery When working with the hydraulic battery carrier, it may not be possible to reach the emergency off switch. In an emergency, disconnect the battery male connector (1). CAUTION Potential for damage to the battery male connector! If the battery male connector is connected while...
  • Page 361 www.duma-rent.com Operation Replacing and transporting the battery – Make sure that there is no load on the driver's seat. – Open the battery cover fully. 6321_003-075 – Fold down the battery safety catches. WARNING Risk of crushing/shearing! When extending the battery carrier, there must be no personnel in the extension area.
  • Page 362 www.duma-rent.com Operation Replacing and transporting the battery – Press the extension button until the carriage has reached its end position. During the extension procedure, the support also extends automatically. CAUTION Risk of component damage! When extending the carriage, the battery cable may collide with components and become damaged.
  • Page 363 www.duma-rent.com Operation Replacing and transporting the battery After extending the battery fully – To prevent short circuits, place a rubber mat on the battery if it has open terminals or connectors. CAUTION Potential for damage to the battery male connector! If the battery male connector is disconnected while the key switch is on (under load), an arc will be produced.
  • Page 364 www.duma-rent.com Operation Replacing and transporting the battery – Carefully insert the replacement battery into the battery tray. After inserting the battery into the battery tray CAUTION Potential for damage to the battery male connector! If the battery male connector is connected while the key switch is on (under load), a jump spark will be produced.
  • Page 365 www.duma-rent.com Operation Replacing and transporting the battery – Make sure that the battery cable is not damaged when the carriage is retracted. DANGER DANGER WARNING Risk of crushing! Do not reach into the battery compartment if the battery carrier is being operated. 6321_003-083 –...
  • Page 366 www.duma-rent.com Operation Replacing and transporting the battery – Close the battery safety catches. – Close the battery cover. 6321_003-084 Messages and errors when using the hydraulic battery carrier Remedy Error code Cause Allow the truck to cool down for 5920 The unit has overheated.

  • Page 367: Transporting The Lead-Acid Battery By Crane

    www.duma-rent.com Operation Replacing and transporting the battery Transporting the lead-acid battery by crane DANGER There is risk of fatal injury from being struck by falling loads! – Never walk or stand underneath suspended loads. The tray for the lead-acid battery (1) is equipped with four lifting eyes.

  • Page 368: Transporting The Lithium-Ion Battery By Crane

    www.duma-rent.com Operation Replacing and transporting the battery Transporting the lithium-ion battery by crane DANGER There is risk of fatal injury from being struck by falling loads! – Never walk or stand underneath suspended loads. WARNING Risk of accident due to weakened lifting eyes. If bent lifting eyes are straightened, they lose their rigidity.

  • Page 369: Cleaning The Truck

    www.duma-rent.com Operation Cleaning the truck Cleaning the truck Cleaning the truck WARNING Risk of injury from falling off the truck! When climbing onto the truck, there is a risk of getting stuck or slipping and falling. Use suitable equipment to reach higher points on the truck.
  • Page 370 www.duma-rent.com Operation Cleaning the truck CAUTION Excessive water pressure or water and steam that are too hot can damage truck components. – Adhere strictly to the following steps. CAUTION Abrasive cleaning materials can damage the surfa- ces of components! Using abrasive cleaning materials that are unsuita- ble for plastics can cause plastic parts to dissolve or become brittle.

  • Page 371: Cleaning The Electrical System

    www.duma-rent.com Operation Cleaning the truck – Before lubrication, clean the oil filling openings and the area around the oil filling openings, as well as the lubricating nipples. Cleaning the electrical system WARNING Danger of electric shocks due to residual capacity! –...

  • Page 372: Cleaning The Windows

    www.duma-rent.com Operation Cleaning the truck – Remove any water in the chain links using compressed air immediately after cleaning. Move the chain several times during this procedure. – Immediately after drying the chain, spray it with chain spray. Move the chain several times during this procedure.
  • Page 373 www.duma-rent.com Operation Cleaning the truck – Thoroughly dry the truck after wet cleaning, e.g. using compressed air. – Apply a thin layer of oil or grease to all uncoated moving parts. – Grease the truck. – Lubricate the joints and controls. –...

  • Page 374: Transporting The Truck

    www.duma-rent.com Operation Transporting the truck Transporting the truck Transport CAUTION Danger of material damage from overloading! If the truck is driven onto a means of transport, the load capacity of the means of transport, the ramps and loading bridges must be greater than the actual total weight of the truck.
  • Page 375 www.duma-rent.com Operation Transporting the truck DANGER Risk of accident from the truck crashing! Steering movements can cause the tail end to veer off the loading bridge towards the edge. This may cause the truck to crash. – Before driving over a loading bridge, ensure that it is installed and secured properly.

  • Page 376: Crane Loading

    www.duma-rent.com Operation Transporting the truck Lashing CAUTION Abrasive lashing straps can rub against the surface of the truck and cause damage. – Position slip-resistant pads beneath the lifting points (e.g. rubber mats or foam). – Attach lashing straps (1) to both sides of the truck and lash the truck to the rear.
  • Page 377 www.duma-rent.com Operation Transporting the truck that are not dealt with here, please contact the manufacturer with regard to special equipment variants. Trucks may only be laden by persons with sufficient experience in the suitable harnesses and hoists. Determining the loading weight –...
  • Page 378 www.duma-rent.com Operation Transporting the truck DANGER If the hoists and harnesses fail and cause the truck to fall, the consequences are potentially fatal! – Use only hoists and harnesses with sufficient load capacity for the determined loading weight. – Only use the truck's designated lifting points.
  • Page 379 www.duma-rent.com Operation Transporting the truck – Loop the lifting straps around the counter- weight (5) as shown. – Determine the truck's centre of gravity, see "Dimensions" chapter. 6321_003-070 – Adjust the length of the harnesses so that the lifting eye (6) is vertically above the truck's centre of gravity.

  • Page 380: Decommissioning

    www.duma-rent.com Operation Decommissioning Loading the truck DANGER If the raised truck swings in an uncontrolled fashion, it may crush people. There is a risk to life! – Never walk or stand underneath suspended loads. – Do not allow the truck to bump into anything whilst it is being lifted, or allow it to move in an uncontrolled way.
  • Page 381 www.duma-rent.com Operation Decommissioning – To relieve the strain on the load chains, lower the fork onto a suitable supporting surface, e.g. a pallet. – Check the hydraulic oil level. Top the oil up if necessary. – Apply a thin layer of oil or grease to all uncoated moving parts.

  • Page 382: Returning To Service After Decommissioning

    www.duma-rent.com Operation Decommissioning – Apply a suitable contact spray to all exposed electrical contacts. CAUTION Tyre deformation as a result of continuous loading on one side! Have the truck raised and jacked up by the autho- rised service centre so that all wheels are off the ground.
  • Page 383 www.duma-rent.com Operation Decommissioning – Lubricate the catch rail of the hydraulic battery carrier (variant); see the section entitled "Oiling the catch rails" in the chapter entitled "1000-hour maintenance/annual maintenance". – Check the battery condition, acid level and acid density. – Check the hydraulic oil for condensation water.
  • Page 384 www.duma-rent.com Operation Decommissioning 56338011803 EN - 02/2019 - 09...

  • Page 385: Maintenance

    www.duma-rent.com Maintenance...

  • Page 386: Safety Regulations For Maintenance

    www.duma-rent.com Maintenance Safety regulations for maintenance Safety regulations for maintenance General information To prevent accidents during maintenance and repair work, all necessary safety measures must be taken, e.g.: – Apply the parking brake. – Turn off the key switch and remove the key. –...

  • Page 387: Safety Devices

    www.duma-rent.com Maintenance Safety regulations for maintenance To prevent damage to electronic systems with electronic components, such as an electronic driving regulator or lift control, these components must be removed from the truck prior to the start of electric welding. Work on the electrical system (e.g. connecting a radio, additional headlights etc.) is only permitted with approval from the authorised service centre.

  • Page 388: Working At The Front Of The Truck

    www.duma-rent.com Maintenance Safety regulations for maintenance Working at the front of the truck DANGER Risk of accident! If the lift mast or fork carriage is raised, no work may be performed on the lift mast or at the front of the truck unless the following safety measures are observed.
  • Page 389 www.duma-rent.com Maintenance Safety regulations for maintenance – Clamp the hardwood beam (1) between the driver protection structure (2) and the lift mast (3). Removing the lift mast DANGER Risk of accident! This work must only be performed by an authorised service technician.

  • Page 390: General Maintenance Information

    www.duma-rent.com Maintenance General maintenance information General maintenance information Personnel qualifications Only qualified and authorised personnel are allowed to perform maintenance work. Reg- ular safety checks and checks after unusual incidents must be performed by a competent person. The competent person must conduct their evaluation and assessment from a safety standpoint, unaffected by operational and economic conditions.
  • Page 391 www.duma-rent.com Maintenance General maintenance information timal performance and service life. It is also a precondition for any warranty claims. Maintenance timeframe – Carry out maintenance work on the truck in accordance with the "Service in" display (1). – The maintenance check lists indicate the maintenance work that is due.
  • Page 392 www.duma-rent.com Maintenance General maintenance information 56338011803 EN - 02/2019 - 09...

  • Page 393: Maintenance - 1000 Hours/Annually

    www.duma-rent.com Maintenance General maintenance information Maintenance — 1000 hours/annually At operating hours 1000 2000 4000 5000 7000 Carried out 8000 10000 11000 13000 14000   Chassis, bodywork and fittings Check chassis for cracks Check overhead guard/cab and panes of glass for damage Check controls, switches and joints for damage, and apply grease and oil Check driver's seat for correct function and for damage Check driver restraint system for correct function and for damage, and clean.
  • Page 394 www.duma-rent.com Maintenance General maintenance information At operating hours 1000 2000 4000 5000 7000 Carried out 8000 10000 11000 13000 14000   Test switches, transmitters and sensors for correct function Check lighting and indicator lights Battery and accessories Check the lead-acid battery for damage and check the acid density; observe the manufacturer's maintenance instructions Variant: Lead-acid battery with electrolyte circulation: Replace the non-return valve Variant: Lithium-ion battery: Observe the manufacturer's maintenance instructions...
  • Page 395 www.duma-rent.com Maintenance General maintenance information At operating hours 1000 2000 4000 5000 7000 Carried out 8000 10000 11000 13000 14000   Check fork arms for wear and deformation Check that there is a safety screw on the fork carriage or on the attachment Special equipment Check the condition of the antistatic belt or antistatic electrode.
  • Page 396 www.duma-rent.com Maintenance General maintenance information 56338011803 EN - 02/2019 - 09...

  • Page 397: Maintenance - 3000 Hours/Every Two Years

    www.duma-rent.com Maintenance General maintenance information Maintenance - 3000 hours/every two years At operating hours Carried out 3000 6000 9000 12000 15000   Note Perform all 1000-hour maintenance work Power unit Drive wheel unit and multi-disc brake: Change the gearbox oil Replace the bleeder screws on the drive wheel units Brake Variant: Electric parking brake: Replace the actuation push button...

  • Page 398: Lubrication Plan

    www.duma-rent.com Maintenance General maintenance information Oil and grease types of a different quality must not be mixed. This negatively affects the lubricity. If a change between different manufacturers cannot be avoided, drain the old oil thoroughly. Before carrying out lubricating work, filter changes or any work on the hydraulic system, carefully clean the area around the part involved.
  • Page 399 www.duma-rent.com Maintenance General maintenance information Lubrication point Code Four lubricating nipples on each side of the steering axle for the axle stub bearing and track rod bearings Sliding surfaces on the lift mast Load chains One lubricating nipple on each of the two lift mast bearings The respective lubricant specification can be found in the "Maintenance data table"...

  • Page 400: Maintenance Data Table

    www.duma-rent.com Maintenance General maintenance information Maintenance data table General lubrication points Operating materials Specifications Code Unit Dimension Lubrication High-pressure ID no. 0147873 As required grease Battery Operating materials Specifications Code Unit Dimension System filling Distilled water As required Insulation resistance DIN 43539 For further VDE 0510...
  • Page 401 www.duma-rent.com Maintenance General maintenance information Hydraulic battery carrier Operating materials Specifications Code Unit Dimension Catch rail Multi-purpose oil, Rivolta TRS Plus As required acid-free, resin-free ID no. 0149847 Slide elements and High-pressure ID no. 0147873 As required guide rails grease System filling Hydraulic oil HVLP 68...
  • Page 402 www.duma-rent.com Maintenance General maintenance information Load chains Operating materials Specifications Code Unit Dimension Lubrication High-load chain Fully synthetic As required spray Temperature range: -35 °C to +250 °C ID no. 0156428 Washer system Operating materials Specifications Code Unit Dimension System filling Screen wash Winter, ID no.

  • Page 403: Providing Access To Maintenance Points

    www.duma-rent.com Maintenance Providing access to maintenance points Providing access to maintenance points Removing and installing the valve cover Removing the valve cover – For trucks with a heating system (variant), unscrew five screws (2). – Remove the heating system panelling (3). –...
  • Page 404 www.duma-rent.com Maintenance Providing access to maintenance points Removing the cover sheet – Park the truck safely and switch it off. – Open the battery door or battery cover. Beneath it there is a screw. – Remove the hexagon socket wrench from the compartment.

  • Page 405: Preserving Operational Readiness

    If the battery falls out there is a danger of being crushed. – If the interlock is deformed, damaged or difficult to move, inform STILL Service immediately. Do not operate the truck. – Check that the interlocks function correctly.
  • Page 406 www.duma-rent.com Maintenance Preserving operational readiness – Check that the battery lock (1) moves easily and that it is not deformed or damaged. 6321_003-137 – Check that the battery cover lock (3) moves easily and that it is not deformed or dam- aged.

  • Page 407: Maintaining The Seat Belt

    www.duma-rent.com Maintenance Preserving operational readiness Maintaining the seat belt DANGER There is a risk to life if the seat belt fails during an accident! If the seat belt is faulty, it may tear or open during an accident and no longer keep the driver in the driver's seat.

  • Page 408: Checking The Driver's Seat

    www.duma-rent.com Maintenance Preserving operational readiness – The belt tongue (2) must release when the red button (4) is pressed. – The automatic blocking mechanism must be tested at least once a year: – Park the forklift truck on level ground. –...

  • Page 409: Maintaining Wheels And Tyres

    www.duma-rent.com Maintenance Preserving operational readiness Maintaining wheels and tyres WARNING Risk of accident! Uneven wear reduces the stability of the truck and increases the braking distance. – Change worn or damaged tyres without delay. WARNING Risk of tipping! Tyre quality affects the stability of the truck. If you wish to use a different type of tyre on the truck from the tyres approved by the truck manufacturer, or tyres from a different manufacturer, you must first...
  • Page 410 www.duma-rent.com Maintenance Preserving operational readiness – If necessary, remove any foreign bodies imbedded in the tyre profile (1). NOTE The wear of the tyres on an axle must be approximately the same. Super elastic tyres and solid rubber tyres • can be worn down to the wear mark (2) 6311_003-005 Checking wheel fastenings...

  • Page 411: Servicing The Steering Axle

    www.duma-rent.com Maintenance Preserving operational readiness Servicing the steering axle – Park the truck securely. Checking the steering axle – Check the condition and wear of the rubber parts of the axle swivel bearings. – Check the stub axle bearing (1) and tie rod joint (2) for play and wear.
  • Page 412 www.duma-rent.com Maintenance Preserving operational readiness – At the lubricating nipples (4), lubricate the axle stub bearing and the steering lever bearings with grease in accordance with the "maintenance data table". If, after a few strokes, there is no longer any old grease escaping, actuate the steering.

  • Page 413: Checking The Battery

    www.duma-rent.com Maintenance Preserving operational readiness – Check the tightening torque of the axle stub nut (5) in accordance with the "maintenance data table" and tighten the axle stub nut as necessary. Checking the battery – For information on checking the battery, see the chapter entitled "Checking the battery condition, acid level and acid density".
  • Page 414 www.duma-rent.com Maintenance Preserving operational readiness CAUTION Risk of component damage! If you remove the battery male connector when the key switch is switched on (under load), an arc will be produced. This can lead to erosion at the contacts, which considerably shortens their service life. –...

  • Page 415: Replacing Fuses

    www.duma-rent.com Maintenance Preserving operational readiness – Check the condition of the main fuse (2) (no 3 4 5 damage to the porcelain body) and check that it is securely positioned; tighten the clamping screws if necessary. – Check the condition of fuses (3) to (3), check that the cable connections are secure and check for oxidation residues.
  • Page 416 www.duma-rent.com Maintenance Preserving operational readiness CAUTION Risk of component damage! If you remove the battery male connector when the key switch is switched on (under load), an arc will be produced. This can lead to erosion at the contacts, which considerably shortens their service life. –...

  • Page 417: Checking The Hydraulic Oil Level

    www.duma-rent.com Maintenance Preserving operational readiness Checking the hydraulic oil level – Park the truck securely. CAUTION Risk of component damage! If you remove the battery male connector when the key switch is switched on (under load), an arc will be produced.

  • Page 418: Checking The Hydraulic System For Leak Tightness

    www.duma-rent.com Maintenance Preserving operational readiness – Connect the battery male connector. Checking the hydraulic system for leak tightness WARNING Hydraulic oil is hazardous to health! Hydraulic oil under pressure can escape from leaking pipes and lines, and cause injuries. – Wear suitable protective gloves, protection goggles etc.

  • Page 419: Lubricating The Lift Mast And Roller Track

    www.duma-rent.com Maintenance Preserving operational readiness Lubricating the lift mast and roller track – Remove dirt and lubricant residue from the roller track. – Lubricate the roller tracks (1) of the outside, middle, and inside mast with a super- pressure adhesion lubricant to reduce wear.
  • Page 420 www.duma-rent.com Maintenance Preserving operational readiness Model RO*243 – Pull out the safety handle (3). – Push the hand lever (2) upwards. – Grease using the lubricating nipple(1) in accordance with the maintenance data table; see ⇒ Chapter "Maintenance data table", P. 5-386. –...
  • Page 421 www.duma-rent.com Maintenance Preserving operational readiness Model RO*245 – Lubricate via the points provided for this purpose (lubricating nipple, opened cou- pling) in accordance with the maintenance data table; see ⇒ Chapter "Maintenance data table", P. 5-386. – Grease the supporting surface for the tow-bar eye.

  • Page 422: Preserving Operational Readiness For Cold Store Application

    www.duma-rent.com Maintenance Preserving operational readiness Preserving operational readiness for cold store application – On trucks for cold store application (vari- ant), check all rollers and chains in the lift mast for ease of movement once a week. 6210_900-002 Replacing the heater filter mat DANGER Danger of death from electric shock! The heater housing contains live...
  • Page 423 www.duma-rent.com Maintenance Preserving operational readiness – Loosen the screw of the housing cover (3). – Remove the housing cover (4). 6345_003-006 – Pull out the filter mat carrier (5). – Check the filter mat (6) for contamination. If the filter mat is grey in colour, replace it. NOTE Change the filter mat at least every two months.
  • Page 424 www.duma-rent.com Maintenance Preserving operational readiness 56338011803 EN - 02/2019 - 09...

  • Page 425: 1000-Hour Maintenance/Yearly Maintenance

    www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance 1000-hour maintenance/yearly maintenance Other tasks – Perform all tasks required to maintain full operability; see the chapter entitled "Remaining ready for operation". Checking the cable connections – Check that the pump motor feed cable (1) and traction motor feed cable (2) are securely attached, in good condition and insulated.
  • Page 426 www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance ensure that the hydraulic battery carrier push buttons can be accessed. – Connect the battery plug. WARNING If the battery carrier is not at a sufficient safety distance from mechanical components when it is actuated hands or feet can be crushed. There is risk of injury! –...

  • Page 427: Lubricating The Slide Elements

    www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance Lubricating the slide elements Lubricating the slide elements – Extend the battery with the hydraulic battery carrier and remove the battery, see ⇒ Chapter "Replacing the battery with the hydraulic battery carrier", P. 4-345. – Remove dirt and contaminated lubricant residues.
  • Page 428 www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance WARNING Risk of injury! If the battery carrier is actuated while maintenance work is being carried out, hands or feet may be crushed. – De-energise the truck before performing mai- ntenance work. WARNING Risk of crushing! If the support rollers swing away when the battery is inserted, the battery carrier with the battery can land on feet.

  • Page 429: Checking The Lift Cylinders And Connections For Leaks

    www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance – Remove any dirt from the catch rails. – Lubricate the catch rails with oil according to the maintenance data table - do not use grease! – Connect the battery male connector. – Pull the emergency off switch. –...

  • Page 430: Checking Fork Arms

    www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance Checking fork arms – Inspect the fork arms (1) for any visible deformation. The wear must not amount to more than 10 % of the original thickness. CAUTION Worn fork arms should always be replaced in pairs. –...

  • Page 431: Checking The Double Pedal

    www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance Checking the double pedal – Remove the floorplate. – Check that the support and springs of the double pedal mechanism are securely positioned. – Check that all screws are sealed with locking varnish. 6327_003-026 Checking the battery changeover frame –...
  • Page 432 www.duma-rent.com Maintenance 1000-hour maintenance/yearly maintenance 56338011803 EN - 02/2019 - 09...

  • Page 433: Technical Data

    www.duma-rent.com Technical data...

  • Page 434: Dimensions

    www.duma-rent.com Technical data Dimensions Dimensions Seat is adjustable ±90 mm Fork spacing is adjustable 56338011803 EN - 02/2019 - 09...
  • Page 435 Technical data Dimensions NOTE Measurements h and b customised and can be taken from the order confirmation. Centre of gravity "S" (distance measured from the front axle) (6345) RX60-25 774 mm (6346) RX60-25/600 774 mm (6347) RX60-25L 842 mm (6348) RX60-25L/600...

  • Page 436: Vdi Datasheet For Rx60-25 And Rx60-25/600

    Technical data VDI datasheet for RX60-25 and RX60-25/600 VDI datasheet for RX60-25 and RX60-25/600 NOTE This VDI datasheet specifies only the technical values for trucks with standard equipment. Different tyres, lift masts, additional units etc. can produce different values.
  • Page 437 Technical data VDI datasheet for RX60-25 and RX60-25/600 Model RX60-25 RX60-25/600 Type number 6345 6346 180/70-8 180/70-8 Tyre size, rear (18x7-8) (18x7-8) Number of front wheels (x = driven) Number of rear wheels (x = driven) Track width, front...
  • Page 438 Technical data VDI datasheet for RX60-25 and RX60-25/600 Model RX60-25 RX60-25/600 Type number 6345 6346 Ground clearance at the middle of the m2 (mm) wheelbase Aisle width for pallet 1000 x 1200 cross- Ast (mm) 3678 3683 wise Aisle width for pallet 800 x 1200 length-...
  • Page 439 Technical data VDI datasheet for RX60-25 and RX60-25/600 Gradients The values specified in the "Performance data" table as the maximum climbing capa- bility can be used only to compare the perfor- mance of forklift trucks in the same category.

  • Page 440: Vdi Datasheet For Rx60-25L And Rx60-25L/600

    Different tyres, lift masts, additional units etc. can produce different values. Key data Model RX60-25L RX60-25L/600 Type number 6347 6348 Manufacturer STILL GmbH STILL GmbH Drive Electric Electric Operation Seat Seat Rated capacity/load Q (kg) 2500...
  • Page 441 www.duma-rent.com Technical data VDI datasheet for RX60-25L and RX60-25L/600 Model RX60-25L RX60-25L/600 Type number 6347 6348 180/70-8 180/70-8 Tyre size, rear (18x7-8) (18x7-8) Number of front wheels (x = driven) Number of rear wheels (x = driven) Track width, front b10 (mm) b11 (mm) Track width, rear...
  • Page 442 www.duma-rent.com Technical data VDI datasheet for RX60-25L and RX60-25L/600 Model RX60-25L RX60-25L/600 Type number 6347 6348 Ground clearance at the middle of the m2 (mm) wheelbase Aisle width for pallet 1000 x 1200 cross- Ast (mm) 3830 3835 wise Aisle width for pallet 800 x 1200 length- Ast (mm) 4030 4035...
  • Page 443 www.duma-rent.com Technical data VDI datasheet for RX60-25L and RX60-25L/600 Gradients The values specified in the "Performance data" table as the maximum climbing capa- bility can be used only to compare the perfor- mance of forklift trucks in the same category. The specified values in no way represent the normal daily operating conditions.

  • Page 444: Vdi Datasheet For Rx60-30 And Rx60-35

    Different tyres, lift masts, additional units etc. can produce different values. Key data Model RX60-30 RX60-35 Type number 6353 6356 Manufacturer STILL GmbH STILL GmbH Drive Electric Electric Operation Seat Seat Rated capacity/load Q (kg) 3000...
  • Page 445 www.duma-rent.com Technical data VDI datasheet for RX60-30 and RX60-35 Model RX60-30 RX60-35 Type number 6353 6356 180/70-8 180/70-8 Tyre size, rear (18x7-8) (18x7-8) Number of front wheels (x = driven) Number of rear wheels (x = driven) Track width, front b10 (mm) 1002 b11 (mm)
  • Page 446 www.duma-rent.com Technical data VDI datasheet for RX60-30 and RX60-35 Model RX60-30 RX60-35 Type number 6353 6356 Ground clearance at the middle of the m2 (mm) wheelbase Aisle width for pallet 1000 x 1200 cross- Ast (mm) 3760 3879 wise Aisle width for pallet 800 x 1200 length- Ast (mm) 3960 4079...
  • Page 447 www.duma-rent.com Technical data VDI datasheet for RX60-30 and RX60-35 Gradients The values specified in the "Performance data" table as the maximum climbing capa- bility can be used only to compare the perfor- mance of forklift trucks in the same category. The specified values in no way represent the normal daily operating conditions.

  • Page 448: Vdi Datasheet For Rx60-30L And Rx60-30L/600

    Different tyres, lift masts, additional units etc. can produce different values. Key data Model RX60-30L RX60-30L/600 Type number 6354 6355 Manufacturer STILL GmbH STILL GmbH Drive Electric Electric Operation Seat Seat Rated capacity/load Q (kg) 3000...
  • Page 449 www.duma-rent.com Technical data VDI datasheet for RX60-30L and RX60-30L/600 Model RX60-30L RX60-30L/600 Type number 6354 6355 180/70-8 180/70-8 Tyre size, rear (18x7-8) (18x7-8) Number of front wheels (x = driven) Number of rear wheels (x = driven) Track width, front b10 (mm) 1002 b11 (mm)
  • Page 450 www.duma-rent.com Technical data VDI datasheet for RX60-30L and RX60-30L/600 Model RX60-30L RX60-30L/600 Type number 6354 6355 Ground clearance at the middle of the m2 (mm) wheelbase Aisle width for pallet 1000 x 1200 cross- Ast (mm) 3850 3850 wise Aisle width for pallet 800 x 1200 length- Ast (mm) 4050 4050...
  • Page 451 www.duma-rent.com Technical data VDI datasheet for RX60-30L and RX60-30L/600 Gradients The values specified in the "Performance data" table as the maximum climbing capa- bility can be used only to compare the perfor- mance of forklift trucks in the same category. The specified values in no way represent the normal daily operating conditions.

  • Page 452: Ergonomic Dimensions

    www.duma-rent.com Technical data Ergonomic dimensions Ergonomic dimensions 40 mm WARNING Danger of impact injuries to the head! If the head of the operator is located too close to the underside of the roof, the suspension of the driver's seat or an accident may cause the head to strike the overhead guard.

  • Page 453: Information About The Lead-Acid Battery

    – The battery weight can be found on the nameplate of the battery. NOTE Battery specifications according to DIN 43536; cells in accordance with DIN EN 60254-2, 80-V circuit B. RX60-25 (6345), RX60-25/600 (6346), RX60-30 (6353) Battery compartment dimensions [mm] Battery Capacity Tray designation...
  • Page 454 www.duma-rent.com Technical data Information about the lead-acid battery RX60-25L (6347), RX60-25L/600 (6348), RX60-30L (6354), RX60-30L/600 (6355), RX60-35 (6356) Battery compartment dimensions [mm] Battery Capacity Tray designation [Ah] Depth Height Width 4 PzV 480 4 PzW 560 ® HAWKER wf 200plus 1028 4 PzS 560 4 PzS 620...

  • Page 455: Information About The Lithium-Ion Battery

    www.duma-rent.com Technical data Information about the lithium-ion battery Information about the lithium-ion battery CAUTION The battery weight and the battery dimensions affect the stability of the truck. When replacing the battery, the weight ratios must not be changed. The battery weight must remain within the weight range specified on the nameplate.

  • Page 456: Fuse Assignment

    www.duma-rent.com Technical data Fuse assignment Fuse assignment Fuse assignment standard equip- 3 4 5 6 7 ment 6210_604-002 Main fuse 400 A Heating system 50 A Voltage converter 20 A CPP rear 10 A Option board, solenoid valve on the attachment 10 A CPP/RPP roof 25 A...

  • Page 457: Fuse Assignment Equipment Variants

    www.duma-rent.com Technical data Fuse assignment Fuse assignment equipment vari- ants 7312_003-042 5th hydraulic function 24/48 V 10 A Variant (e.g. MMS) 10 A Variant (e.g. light) 10 A 56338011803 EN - 02/2019 - 09...
  • Page 458 www.duma-rent.com Technical data Fuse assignment 56338011803 EN - 02/2019 - 09...
  • Page 459 www.duma-rent.com Index Attachments Assembly ....201 Access authorisation Controlling using a double Changing the password ..106 mini-lever .
  • Page 460 www.duma-rent.com Index Changing the drive direction ..135 Dual-pedal version ... . . 138 Battery Changing the fork arms ... . 170 Changing the battery type .
  • Page 461 www.duma-rent.com Index Coupling pin in the counterweight ..261 Display symbols ....113 Cover sheet on the counterweight Auxiliary equipment softkey functions .
  • Page 462 www.duma-rent.com Index Emergencies Fuses Emergency operation of the electric Checking ....399 parking brake ....298 Replacing .
  • Page 463 Lighting STILL SafetyLight ....243 Jacking up ..... . 373 Switching on and off .
  • Page 464 www.duma-rent.com Index Message ! PARKING BRAKE OIL PRES- Maintenance data table ... . 386 SURE ....290 Battery .
  • Page 465 www.duma-rent.com Index MSG 65/MSG 75 driver's seat Parking brake ....140 Adjusting ..... 78 Electric parking brake .
  • Page 466 www.duma-rent.com Index Returning to service after decommis- Safety regulations when handing loads . 183 sioning ....368 Schematic views ....21 Reversible fork arm Scope of the documentation Checking .
  • Page 467 Triple mini-lever RX60-25 ..... 422 Tilting the lift mast ....165 RX60-25/600 .
  • Page 468 www.duma-rent.com Index Wheels and tyres Working spotlights Checking the condition and wear of Automatically switching on/off ..242 the tyres ....395 Lift-height-controlled switching Checking wheel fastenings .
  • Page 469 www.duma-rent.com...
  • Page 470 STILL GmbH 56338011803 EN – 02/2019 - 09...

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