Still 5420 Manuals

Manuals and User Guides for Still 5420. We have 1 Still 5420 manual available for free PDF download: Original Instructions Manual

Still 5420 Original Instructions Manual (288 pages)

IC Truck MTU Eu5

Brand: Still | Category: Trucks | Size: 40 MB

Table of Contents
5
Introduction
11
Truck Data
12
Your Industrial Truck
13
Technical Description
13
General
15
Conformity Marking
16
Declaration that Reflects the Content of the Declaration of Conformity
17
Nameplate
18
Use of the Truck
20
Commissioning
20
Improper Use
20
Precautions
20
Description of Use and Climatic Conditions
21
Information about Documentation
22
Documentation Scope
22
Supplementary Documentation
22
Issue Date and Topicality of the Operating Instructions
23
Copyright and Trademark Rights
23
Explanation of Information Symbols Used
23
Date of Edition and Latest Update of this Manual
25
List of Abbreviations
25
Environmental Considerations
28
Packaging
28
Disposal of Components and Batteries
28
EMC - Electromagnetic Compatibility
29
Servicing and Spare Parts
29
Modifications and Retrofitting
29
Using Attachments
31
Using Working Platforms
31
Safety
33
Definition of Terms Used for Responsible Persons
34
Operating Company
34
Specialist
34
Drivers
35
Basic Principles for Safe Operation
37
Insurance Cover on Company Premises
37
Warning Regarding Non-Original Parts
39
Damage, Faults
39
Medical Devices
39
Emissions
39
Vibrations
40
Wheels and Tyres
40
Residual Risks
42
Residual Dangers, Residual Risks
42
Special Risks Associated with Using the Truck and Attachments
43
Overview of Hazards and Countermeasures
46
Danger to Employees
48
Safety Tests
50
Carrying out Regular Inspections on the Truck
50
Insulation Testing
50
Safety Regulations for Handling Consumables
52
Exhaust Gases
52
Safety Regulations Relative to Forklift Use
52
Safety Regulations in Case of Accidental Lateral Tipping
52
Safety Regulations When Driving
53
Permissible Consumables
55
Oils
55
Hydraulic Fluid
56
Battery Acid
56
Non-Ionising Radiation
57
Medical Equipment
57
Overview
59
General View of Truck
60
Safety Devices and Warning Labels
61
Controls
62
Switch Panel
63
Operation
65
Service Plan before Initial Commissioning
66
Pre-Shift Checks
67
Regular Maintenance
67
Wheel Removal - Drive Axle
68
Wheel Refitting - Drive Axle
71
Standard Equipment
77
Mirrors
77
Entering and Exiting the Truck
77
Driver's Cab
78
Tilt Cab_Face Lift
79
Standard Driver's Seat and Comfort Driver's Seat
82
Adjusting the Armrest
84
Adjusting the Steering Column
85
Seat Belt
85
Window Heater
87
Heating System, Air Conditioning
87
Display Unit-Parker
94
Starting and Stopping the Engine
97
Driving
101
Joystick with Single Lever Operation
104
Steering
108
Horn
109
Service Brake
109
Parking Brake
110
Override Key
111
Battery Access - Opening
112
Trailer Coupling
112
To Tow the Truck
113
Emergency Exit
115
Optional Equipment
116
Drive Controller
116
5100 040 Multifunction Joystick
118
6240 005 Load Weight Display (Weight Error (+/-100 Kg))
119
Forklift Data Management (LFM)
120
Lighting
130
Lighting Options
133
Bluespot TM
136
Power
137
Power
138
12/24V Power
138
4470 005 Cab Vent Fan 24V
139
Mechless 1DIN Truck Radio with Usb/Aux/Bluetooth
139
4460 005 Illuminated A4 Clipboard
141
4210 010 Buddy Seat
142
4480 005 Storage Unit
142
4450 005 with Cup Holder
143
Linde Forklift Data Management (LFM)
144
Joystick with Central Lever Operation
154
Adjusting the Driver's Seat with Rotating Device
159
Safety Equipment
160
7109 005 Fire Extinguisher 2Kg in Cab
161
Fire Suppression System
162
6310 005 Tire Pressure Monitoring System
164
Tyre Pressure Detection System (New)
174
7330 015 Reversing Warning System
181
1390 010 Plastic Wheel Stud Covers with Movement Indicator
182
Operating Optional Attachments
182
Coil Boom
183
Cold Climate Options
185
Electrical Steering Function
192
Fan Functions in Cleaning Mode
194
7306 005 Central Lubrication System - Steer/Mast/Tilt
194
User Instruction
196
Indicator Lights
197
Maintenance Instructions
199
Mounting Instructions for Lowering the Lifting Heads into the End Beams of 178 Series Spreaders
203
Multifunctional Handle _ 178 Spreader
205
Working with a Load
206
Mast, Lifting Device and Attachment Controls
206
Load Centre Distance and Load Capacity
206
Load Rating Plate
207
Before Loading
208
Lifting a Load
209
Travelling with Load
210
Depositing the Load
211
Before Leaving the Truck Unattended
212
Loading/Transporting
213
Hoisting the Truck
213
Transporting the Truck
214
Maintenance
219
General Maintenance
220
Safety Information Regarding Servicing Work
220
Inspection and Maintenance Data
221
Recommended Consumables
221
Service Plan
227
Engine
232
Check Engine Oil Level
232
Filling Fuel and Adblue
232
Air Filter - Check
235
Coolant Level - Check
236
Bleeding and Draining the Fuel System
237
Transmission Gear
242
Transmission Oil Level Check
242
Chassis, Bodywork and Fittings
243
Clean the Truck
243
Check Seat Belt for Condition and Correct Operation (Option)
244
Filling the Windscreen Washer Bottle
246
Chassis
247
Check the Condition of Structured Components
247
Tighten the Wheel Nuts
247
Check the Tyres for Damage and Foreign Objects
247
Locations for Jacks When Changing Wheels
248
Controls
249
Check the Parking Brake for Proper Operation
249
Brake Control Mechanism
249
Driver's Seat Switch
250
Electrical System
251
Check the Battery / Batteries
251
Check Electric Cables, Connectors and Connections for Condition and Tightness
251
Hydraulic System
252
Hydraulic System: Oil Level Check
252
Hydraulic System: Check for Leaks
252
Hydraulic Tank Breather Filter - Check
253
Load Lifting System
254
Lubricate the Mast and Tilt Cylinder Pivots
254
Lubricate Fork Carriage Cylinder Bearings
255
Check the Tension of Double Hoses
256
Check and Adjust Mast Chains, Lubricate with Chain Spray
256
Troubleshooting
258
Troubleshooting of Engine
258
Troubleshooting Guide (Hydraulic System)
261
Decommissioning the Truck
263
Measures before Taking the Truck out of Operation
263
Taking the Truck out of Service（Note
263
Putting the Truck Back into Service
264
Disposal of Old Trucks
265
Technical Data
267
Truck Dimensions
268
Overview of Type Sheets - 600Mm Load Centre
269
Overview of Type Sheets - 1200 MM Load Centre
275

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