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Summary of Contents for allen TRTP75
- Page 1 T R I P L E R O L L E R T U B E P A V E R S TRTP75 SAFETY & OPERATIONS MANUAL Man ual Par t #: 07 570 7 | R evis io n : -...
- Page 2 This manual, or a copy of it, must be kept with the machine at all times. There is a manual storage container located on the machine for your convenience.
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Page 3: General Information
No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. -
Page 4: Table Of Contents
Table of Contents General Information Sect No. Title Page General Information ..................4 Table of Contents ........................4 Table of Contents Continued ....................5 Limited Warranty ........................6 Information Contained in this Manual ..................7 Dealer Information........................8 Ordering Parts .........................9 Model Number / Serial Number Codes ..................10 Unit Identification ........................11 Technical Specifications ......................12 Machine Dimensions .......................13... -
Page 5: Title Page
Table of Contents Continued General Information Sect No. Title Page SERVICE ......................35 Troubleshooting ........................36 Troubleshooting Continued & Filters ..................37 Periodic Maintenance Schedule ....................38 Tube Changing Procedure ......................39 Roller Tube Bearings ........................40 Cleaning Procedure .........................41 Battery - Jump Start ........................42 Accessories ..........................44 Parts Manual ...........................45 Revision Detail ........................46 075707... -
Page 6: Limited Warranty
Allen reserves the choice to repair or replace. 2. If Allen chooses to replace the part, it will be at no cost to the customer and will be made available to the Allen Distributor, Dealer, or Rental Center from whom the End User purchased the product. -
Page 7: Information Contained In This Manual
Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located under the operator platform on the motor side of the machine. Your engine is not manufactured by Allen Engineering Corporation, Inc, and therefore is not covered under Allen Engineering Corporation, Inc warranty. -
Page 8: Dealer Information
General Information Your Dealer has Allen Engineering Corporation trained mechanics and original Allen replacement parts. Always contact the Allen Dealer who sold you this machine for Allen Certified repairs and replacement parts. Place Allen Dealer information below for future reference. -
Page 9: Ordering Parts
Ordering Parts General Information The Parts and Decals manual contains illustrated parts lists for help in ordering replacement parts for your machine. Follow the instructions below when ordering parts to insure prompt and accurate delivery: 1. All orders for service parts must include the serial number for the machine. Shipment will be delayed if this information is not available. -
Page 10: Model Number / Serial Number Codes
Model Number / Serial Number Codes General Information Manufacturer’s Codes: When ordering parts or requesting service information, you will always be asked to specify the model and serial numbers of the machine. The legends below specifically defines each significant character or group of characters of the Model Number and Serial Number codes. -
Page 11: Unit Identification
Unit Identification General Information Unit Identification Plate Location: An identification plate listing the model number and the serial number is attached to each unit and is located on the top left side of the operator end handle. The serial number plate is shown below. This plate should not be removed at any time. -
Page 12: Technical Specifications
Technical Specifications General Information Measurements in this manual are in U.S. units and their customary metric units (i.e., metric units contained within brackets [cm]). The machine RIGHT-HAND and LEFT-HAND sides are determined by the operator’s POV when standing on the machine’s operator platform. Engine, Power Unit •... -
Page 13: Machine Dimensions
Machine Dimensions General Information 14’ SETUP SHOWN 205.12 TUBE LENGTH 11.50 23.68 53.89 52.00 075707 Page 13... -
Page 14: Engine Specifications
Engine Specifications General Information Engine Information The 75 Triple Roller Tube Paver is equipped with a 22 HP Honda gasoline engine. Refer to the applicable engine OEM Owner’s manual for specific instructions regarding engine operation. This manual is included with the paver at the time of shipping from AEC. Engine Features: Model Number: .......................... -
Page 15: Ce Declaration
CE Declaration General Information PENDING CE DECLARATION AT THIS TIME. 075707 Page 15... -
Page 16: Sound & Vibration Testing
Sound Sound Vibration Vibration Vibration Machine Type Ear SPL Power Level Press Overall Overall Maximum Honda TRTP75 22.1 hp This information was acquired from extensive sound and vibration analysis tests conducted at Allen Engineering Corporation test facilities. Page 16 075707... -
Page 17: Safety
SECTION 1 SAFETY SECTION 1: SAFETY 075707 Page 17... -
Page 18: Federal / State Warning Regulations
Federal / State Warning Regulations SECTION 1 SAFETY RESPIRATORY HAZARDS Grinding/cutting/drilling of masonry, concrete, metal and other materials can generate dust, mists and fumes con- taining chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. -
Page 19: Manual Tag Safety Detail
Manual Tag Safety Detail SECTION 1 SAFETY Safety-Alert Signs This manual contains Safety-Alert Signs, as defined below, which must be followed to reduce the possibility of improper servi ce damage to the equipment or personal injury. Read and follow all Safety- Alert Signs included in this manual. -
Page 20: Spark Arrestor Notice
Spark Arrestor Notice SECTION 1 SAFETY Some states require that in certain locations arrestors be used on internal combustion engines. A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust. It is often required when operating equipment on forested land to prevent the risk of fires. -
Page 21: Operating Safety
Operating Safety SECTION 1 SAFETY Familiarity and proper training are required for the safe operation of this equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine manual and familiarize yourself with the location and proper use of all controls. - Page 22 Operating Safety SECTION 1 SAFETY • Before starting up and during operation of the paver, the operator must make sure that there are no persons near the machine’s moving parts and paving path. Always check the job site for obstructions and bystanders. •...
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Page 23: Engine Safety
Engine Safety SECTION 1 SAFETY Internal combustion engines present special hazards during operation and fueling. Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below. Failure to follow the warnings and safety guidelines could result in severe injury or death. •... -
Page 24: Service Safety
Service Safety SECTION 1 SAFETY Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary. • DO NOT attempt to clean or service the machine while it is running. Rotating parts can cause severe injury. -
Page 25: Lifting Safety
Lifting Safety SECTION 1 SAFETY ALWAYS do a thorough inspection of the slings, chains, and hooks before attempting to lift the machine! OSHA has set forth guidelines which detail the use of Rigging Equipment for Material handling. This guideline is found under OSHA Standard Number: 1926.251 Please read and follow all guidelines found in this standard. - Page 26 Lifting Safety SECTION 1 SAFETY • When lifting the machine, all personnel must be clear of the machine. • DO NOT stand near or under the machine while it is being lifted. Lifting instructions using a hoist: • A lifting harness is shipped with the machine, but it is available for purchase if a replacement is needed. Part number 075041 is for the Shackle and 075042, 075043, 075044 are for the straps, which are 10’, 12’...
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Page 27: Transportation - Trailer Safety
Transportation - Trailer Safety SECTION 1 SAFETY • Make sure the hitch and coupling of the towing vehicle are rated equal to, or greater than the trailer “gross vehicle weight rating.” • ALWAYS inspect the hitch and coupling for wear. Never tow a trailer with defective hitches, couplings, chains, etc. •... -
Page 28: Operation
SECTION 2 OPERATIONS SECTION 2: OPERATION Page 28 075707... -
Page 29: Introduction To Triple Roller Tube Paver 75
This machine is built with user safety in mind. However, it can present hazards if improperly operated and serviced. Follow operating instructions carefully. If you have any questions about operating or servicing this equipment, please contact your Allen Engineering Dealer or AEC Customer Service at 800-643-0095 or 870-236-7751. -
Page 30: Start-Up Procedure
Start-up Procedure SECTION 2 OPERATIONS Before Starting Procedures Before starting the paver check for the following: 1. Oil level in the engine and hydraulics 2. Check for hydraulic leaks 3. Fuel level in the fuel tank 4. Condition of the air cleaner on the engine 5. -
Page 31: Trtp - Operator Controls
75 TRTP - Operator Controls SECTION 2 OPERATIONS The Information below was taken directly from the manufactures product literature. For further information please reference the engine manufactures Owner’s Manual. Figure 2.1: Operator Controls [D] 075707 Page 31... -
Page 32: 75 Trtp Operation
75 TRTP Operation SECTION 2 OPERATIONS Operating The 75 TRTP The operation of this machine is simple and easy to learn. It does not have a lot of components and parts, except for the hoses and hydraulic components, this machine is a simple and economic concrete paver. - Page 33 75 TRTP Operation SECTION 2 OPERATIONS Operating The 75 TRTP Continued • After the engine has been started and warmed up, increase the throttle to the maximum engine • To start paving in the forward motion, pull the finish tube lever [A] down and push the travel tube lever [B] up.
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Page 34: Finish Tube Adjustment
Finish Tube Adjustment SECTION 2 OPERATIONS Finish Tube Adjustment Procedure To adjust the front finish tube height do the Following. Refer to Figures 2.3 and 2.4 for reference. • Loosen the hardware for the bearings and the hydraulic motor attachment plates (A). Note: this must be done on both the motor end and idle end •... -
Page 35: Service
SECTION 3 SERVICE SECTION 3: SERVICE 075707 Page 35... -
Page 36: Troubleshooting
Troubleshooting SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Battery is discharged - Add battery fluid - Charge the battery - Replace the battery Battery cable is disconnected - Connect battery cable Blown fuse - Replace fuse Bad connection or breakage in the wiring - Contact your AEC dealer Engine does not start, Out of fuel... -
Page 37: Troubleshooting Continued & Filters
Troubleshooting Continued & Filters SECTION 3 SERVICE Possible Corrective Area Malfunction Ref. Cause Measure Bad fuel - Change fuel Black smoke comes out Clogged air cleaner - Clean or replace the air cleaner of exhaust Engine Other (other than above) - Contact your AEC dealer Engine oil level is too high - Adjust the oil level... -
Page 38: Periodic Maintenance Schedule
Periodic Maintenance Schedule SECTION 3 SERVICE Periodic Maintenance Schedule The table below lists basic paver and engine maintenance. Refer to OEM engine manufacturer’s Owner’s Manual for additional information on engine maintenance. CHECK LIST EVERY 20 EVERY 50 EVERY EVERY EVERY EVERY ITEM DAILY... -
Page 39: Tube Changing Procedure
Tube Changing Procedure SECTION 3 SERVICE Note: Make sure that the frame is supported by a crane or hoist to ensure that it does not collapse Step 1: • On the Idle end • Remove the 1” nuts (A) from the tubes •... -
Page 40: Roller Tube Bearings
Roller Tube Bearings SECTION 3 SERVICE Bearings The bearings for the roller tubes must be greased approximately every 20 hours. See figures 3.1 and 3.2 for the location of the grease ports. Bearing Grease Ports Figure 3.1: Motor Side Bearing Grease Points Bearing Grease Ports Figure 3.2: Idle Side Bearing Grease Points... -
Page 41: Cleaning Procedure
Cleaning Procedure SECTION 3 SERVICE Machine Cleaning Procedure When cleaning the machine, please adhere to the following information to ensure proper cleaning and to keep the machine in the best condition possible. Power Washing Procedure: • Ensure that the water pressure is below 2000 PSI (14 MPa) •... -
Page 42: Battery - Jump Start
Battery - Jump Start SECTION 3 SERVICE Battery Jump Start Procedures Occasionally it may be necessary to jump start a weak battery. If jump starting is necessary the following procedure is recommended to prevent starter damage, battery damage, and personal injury. Jump starting a battery incorrectly can cause the battery to explode, resulting in severe personal injury or death. - Page 43 Battery - Jump Start SECTION 3 SERVICE Battery Box and Battery Figure 3.11: Battery Location and Terminals 075707 Page 43...
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Page 44: Accessories
Accessories General Information Shackle, Screw Pin Sling Saver 3” wide, 12.5 Tons Part Number: 075041 Lifting Straps: • 10’ long, 2” wide 10” long flat eyes, 8,800 lb cap choker Part Number: 075042 • 12’ long, 2” wide 10” long flat eyes, 8,800 lb cap choker Part Number: 075043 •... -
Page 45: Parts Manual
Computer: Link Mail: A physical copy of the parts manual can also be mailed to you upon request. Please contact Allen Engineering service department and one can be sent to you. Allen Engineering P.O. Box 819 Paragould, Ar. -
Page 46: Revision Detail
No part of this manual may be reproduced or transmitted in any form or by any means, electronics or mechanical, for any purpose, without the express written permission of Allen Engineering Corporation (AEC). AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. - Page 48 AEC FACTORY & HEADQUARTERS 8 1 9 S . 5 T H S T R E E T P A R A G O U L D , A R K A N S A S 7 2 4 5 0 8 7 0 .
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