Wood-mizer 096009 Safety, Operation, Maintenance & Parts Manual
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Wood-mizer 096009 Safety, Operation, Maintenance & Parts Manual

Wood-mizer 096009 Safety, Operation, Maintenance & Parts Manual

Automatic toothsetter
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Automatic Toothsetter
(Safety, Operation, Maintenance
& Parts Manual)
096009
rev. A.00
Safety is our #1 concern! Read and understand
!
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
Form #1032

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Summary of Contents for Wood-mizer 096009

  • Page 1 Automatic Toothsetter (Safety, Operation, Maintenance & Parts Manual) 096009 rev. A.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine. Form #1032...

  • Page 2: Table Of Contents

    Table of Contents Section-Page SECTION 1 GENERAL INFORMATION AND SAFETY Electrical Safety......................1-1 Blade Handling......................1-2 Machine Operation ....................1-2 Noise Level........................ 1-2 Motor Specifications ....................1-3 Technical Data......................1-3 Setter Components..................... 1-4 Control Panel Components..................1-5 Start Up Modes......................1-7 1.10 Blade Settings......................
  • Page 3 Table of Contents Section-Page SECTION 7 ELECTRICAL INFORMATION Electrical Symbol Diagram ..................7-1 Table of Contents doc112009...

  • Page 4: General Information And Safety

    General Information and Safety Electrical Safety SECTION 1 GENERAL INFORMATION AND SAFETY This symbol calls your attention to instructions concerning your personal safety. Be sure to observe and follow these instructions. This symbol accompanies a signal word. The word DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

  • Page 5: Blade Handling

    General Information and Safety Blade Handling WARNING! Always turn off and disconnect power at control console AND at main supply circuit breaker before perform- ing any service to the machine. Blade Handling WARNING! Always wear gloves and eye protection when handling bandsaw blades.

  • Page 6: Motor Specifications

    General Information and Safety Motor Specifications table below Max. Noise Level IS203 74,8 dB (A) TABLE 1-1 Motor Specifications See Table 1-2. The motor specifications are listed below. Type Manufacturer Model Power Other Data Electric Motor Klauber K01134J800 0,04 kW 65 r.p.m.

  • Page 7: Setter Components

    General Information & Safety Setter Components Setter Components See Figure 1-1. The major component and dimensions of the Automatic Setter are listed below. Cam Index Motor Blade Height Air Valve Adjustment Blade Support Tube Cam Drive Motor SI0001B Control Panel FIG.

  • Page 8: Control Panel Components

    Manual Single Zero Clamp Index Bend Cycle Calibrate Wood-Mizer Semi-Automatic Setter DOWN arrow UP arrow SI0003 FIG. 1-2 On/Off Switch - turn the switch to the ON position to turn on electrical power to the machine. Start/Resume/Clear - press to start or resume setting cycle; button also used to clear an error.
  • Page 9 General Information & Safety Control Panel Components F1 Clamp - press to close or open the blade clamp. F2 Manual Index - press to move the blade to the next tooth. F3 Manual Bend - used to bend the blade teeth manually regardless of set; the tooth set is not checked.

  • Page 10: Start Up Modes

    General Information & Safety Start Up Modes Start Up Modes Press the MENU button once to get to the menu selection mode. Press the UP or DOWN button twice to find the MODE menu. The following options are available in the MODE menu: Set Single Clamp - The setter clamps and checks the blade tooth.

  • Page 11: Blade Settings

    General Information & Safety Blade Settings 1.10 Blade Settings Press the MENU button on the control panel once to enter the BLADE SETTINGS mode. Use the UP or DOWN arrows if necessary. Push the ENTER button to enter the settings. The following options are available in the BLADE SETTINGS menu: No.
  • Page 12 General Information & Safety Blade Settings See Table 1-4. Recommended blade settings are shown below. Blade Number of teeth Lower Set Limit Upper Set Limit Raker Set Blade Type Thickness (Value Entered) (Value Entered) (Value Entered) (standard blades) 175 158 10 S .035"...

  • Page 13: System Parameters

    General Information & Safety System Parameters 1.11 System Parameters Press the MENU button once. Push the DOWN arrow button to find the SYSTEMS PARAMETERS menu. Press ENTER to see parameters needed to be set. When selected, the following parameters can be set: Max Tooth Set Errors - push the ENTER button to enter the "Max Set Errors #"...

  • Page 14: Diagnostic & Setup

    General Information & Safety Diagnostic & Setup 1.12 Diagnostic & Setup To enter the DIAGNOSTIC/SETUP menu, press the MENU button. Press the UP arrow once, and push ENTER to confirm. Use the UP and DOWN arrows to switch options. The following options are available in the DIAGNOSTIC/SETUP menu: Raw A/D value - technical specifications.

  • Page 15: Operation

    Operation Machine Setup SECTION 2 OPERATION Machine Setup 1. Install the blade to the setter. Rest the blade on the inside of the two blade guides and in between both blade clamps. Center the blade on the setter stand. Position the three adjustable blade guide supports so they lightly touch the inside of the blade.
  • Page 16 Operation Machine Setup 3. Adjust the pusher pin. To adjust, manually rotate the pusher adjustment knob. Turn the pusher adjustment knob clockwise to increase the pusher pin force, turn the knob coun- terclockwise to decrease the force. Make sure the tooth is not being bent too much. Read the display to check the tooth set while adjusting.

  • Page 17: Preliminary Setup

    Operation Preliminary Setup Preliminary Setup 1. Clean the machine as needed with a solution of 1 part liquid Dawn detergent to 9 parts water. Use an air hose to blow any dust or debris from the blade clamp and up/down com- ponents.
  • Page 18 Operation Preliminary Setup See Figure 2-2. FIG. 2-2 5. Turn the ON/OFF switch to the ON position. 6. Calibrate the setter if necessary. See Section 3.1 Setter Calibration. 7. Make all the adjustments necessary to start the setting operation. See Sections 1.6 through 1.8.

  • Page 19: Machine Operation

    Operation Machine Operation Machine Operation 1. Clean the blade and deburr before putting in the toothsetter. Otherwise, sap buildup on the blade or tooth will give false set readings. Metal burrs created by sharpening will also cause false readings. 2. Mount the blade in the toothsetter. Place blade between the clamping plates and on the three guide assemblies.
  • Page 20 Operation Machine Operation 6. The machine will automatically stop after the setting operation has been completed. 7. Remove the blade and invert it. 8. Swing the index motor assembly to the other side. Repeat the setting operation. SISdoc112009 Operation...

  • Page 21: Maintenance

    Maintenance Setter Calibration SECTION 3 MAINTENANCE Setter Calibration To calibrate: 1. Clean each clamp block with air. If oily, wipe dry with a clean rag. WARNING! Never spray a liquid on or near the sensor assembly. 2. Inspect the blocks for chips and/or other damage. Replace if necessary. 3.

  • Page 22: Alignment

    Alignment Sensor Adjustment SECTION 4 ALIGNMENT Check and align the setter each time the linear sensor is replaced. Sensor Adjustment 1. Turn the ON/OFF switch to the ON position. 2. Check the air pressure. Make sure the air pressure gauge indicates 60 P.S.I. Adjust the pressure if necessary.
  • Page 23 Alignment Sensor Adjustment 5. Remove the two screws securing the sensor guard and remove the sensor guard. See Figure 4-2. Remove the two screws and the sensor guard Loosen the bolts to adjust the sensor SI0005B Move the linear sensor; check the display while adjusting FIG.

  • Page 24: Troubleshooting

    Troubleshooting Error Messages SECTION 5 TROUBLESHOOTING Error Messages See Table 5-1. The possible error messages and their causes are listed below: MESSAGE CAUSE SOLUTION Error --- A/D Power supply failure. Check connecting cable. A/D Failure A/D module has broken. Check the A/D module connections. Replace if necessary.
  • Page 25 Troubleshooting Error Messages Troubleshooting ITSdoc112009...

  • Page 26: Replacement Parts

    Replacement Parts Pivoting Index Assembly SECTION 6 REPLACEMENT PARTS Pivoting Index Assembly SI0022-1 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. INDEX ASSEMBLY, PIVOTING 037999 Index Motor Assembly Parts (See Section 6.2) Plate, Motor Mount 035483 Bolt, 1/4-20 x 3/4” Flat Socket Head Stainless Steel F05005-70 Plate, Upper Index Support 037995...
  • Page 27 Replacement Parts Pivoting Index Assembly Washer, 3/8” Split F05011-4 Knob, 4Arm 3/8-16 Thru Hole 035505 Bolt, 1/4-20 x 1/2” Hex Head F05005-15 Washer, 1/4” SAE Flat F05011-11 Clamp, 1/2” EMT Coated P07584 Bolt, 3/8-16 X 3 1/2” Socket Head F05007-111 Bracket, Index Pivot Home 035521 Grommet, 1/2”...

  • Page 28: Pivoting Index Motor Assembly

    Replacement Parts Pivoting Index Motor Assembly Pivoting Index Motor Assembly SI0018-4B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOTOR ASSEMBLY, SAS INDEX 035486 Motor Assembly, 24V 60RPM Gear 035659 Plate, SAS Motor Mount 035478 Bolt, #10-24 x 1/2” Socket Head F05004-61 Bolt, #10-32 x 5/8”...
  • Page 29 Replacement Parts Pivoting Index Motor Assembly Bearing, R12-2 NSL P32044 Ring, 1 5/8” Inside Retaining F04254-22 Plate, Cam S32048 Screw, 1/4-20 x 3/8” Socket Head Cup Point Set F05005-47 Plate, SAS Cam 060413 Nut, 3/4-10 Nylon Lock Half F05010-122 Bolt, 1/4-20 x 1/2” Socket Head F05005-39 Shaft, SAS Index Pivot 035482...

  • Page 30: Cam Drive Unit Assembly

    Replacement Parts Cam Drive Unit Assembly Cam Drive Unit Assembly 25 26 SI0018-2 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. CAM DRIVE ASSEMBLY, SAS 035480 Motor Assembly, 24V 60 RPM Gear 035659 Plate, SAS Motor Mount 035478 Bolt, #10-24 x 1/2”...
  • Page 31 Replacement Parts Cam Drive Unit Assembly Bolt, #10-32 x 1/4” Socket Head F05004-67 Bearing, R12-2NSL P32044 Ring, 1 5/8” Inside Retaining F04254-22 Plate, Cam S32048 Screw, 1/4-20 x 3/8” Socket Head Cup Point Set F05005-47 Cam, SAS Set 035504 Nut, 3/4-10 Nylon Lock Half F05010-122 Bolt, 1/4-20 x 1/2”...

  • Page 32: Front & Back Clamp Assembly

    Replacement Parts Front & Back Clamp Assembly Front & Back Clamp Assembly SI0023 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. CLAMP ASSEMBLY, SAS FRONT 035464 Knob, Set Adjuster 035467 Collar, 1-1/4 I.D. 2-Piece Clamping 035468 Screw, 1/4-20 x 1/2” Socket Head Nylon Lock F05005-55 Holder, Push Pin 035465...
  • Page 33 Replacement Parts Front & Back Clamp Assembly Bolt, #8-32 x 3/8” Socket Head F05004-85 Blowoff Assembly 032337 Fitting, 1/8” NPT x 1/4” TB P03078 Blowoff, Air Assembly 032336 Screw, 1/4-20 x 3/8” Half Dog Set F05005-108 Bolt, 5/16-18 x 1” Socket Head F05006-19 Gusset, Clamp Support 035461-1...
  • Page 34 Replacement Parts Front & Back Clamp Assembly Fitting, 1/8” MPT x 1/4” Tube Swivel Elbow Air P09736 Pin, .024” Dia. Gauge (Not Shown) 035730 Strip, .0700 Calibration (Not Shown) 032165 SIdoc112009 Replacement Parts...

  • Page 35: Cylinder Clamp Assembly

    Replacement Parts Cylinder Clamp Assembly Cylinder Clamp Assembly SI0018-1 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. MOUNT ASSEMBLY, CYLINDER A32080 Plate, Pivot S32078 Gusset, Clamp Cylinder S32079 Block, Pivot S32077 Screw, 5/16-18 x 3/4” Socket Head F05006-63 BOLT, 5/16-18 X 3/4”...
  • Page 36 Replacement Parts Cylinder Clamp Assembly Bolt, 3/8” x 2 1/4” Shoulder (5/16-18 Thread) F05006-116 Washer, 3/8” Flat F05011-3 Nut, 5/16-18 Hex Lock F05010-6 BOLT, 5/16-18 X 1 3/4” SOCKET HEAD F05006-65 6-11 SIdoc112009 Replacement Parts...

  • Page 37: Air Regulator Assembly

    Replacement Parts Air Regulator Assembly Air Regulator Assembly SI0022-3 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. Regulator Assembly, SAS Air 035524 Regulator, R384-01C 300 PSI Air Flow P02765 Fitting, 1/8” NPT X 3/8” Tube Straight P21553 Fitting, 1/8” Dry Seal Nipple P02764 Gauge, 160 PSI P02766...

  • Page 38: Rear Adjuster, Blade Height, Index Ramp Assemblies

    Replacement Parts Rear Adjuster, Blade Height, Index Ramp Assemblies Rear Adjuster, Blade Height, Index Ramp Assemblies SI0018-5B DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BLOCK ASSEMBLY, SAS LEFT HAND INDEX 035501 Block, SAS Index 035449 Block, SAS Blade Guide 035454 Bolt, 1/4-20 x 1”...
  • Page 39 Replacement Parts Rear Adjuster, Blade Height, Index Ramp Assemblies Washer, 1/4” Split Lock F05011-14 Ramp, SAS Right Index S32062 Bolt, #10-24 x 1/2” Socket Head F05004-26 Pin, 3/16” x 1/2” Roll F05012-35 Pin, Blade Wear S32105 Bolt, #10-24 x 1 1/4” Socket Head F05004-31 WASHER, 5/16”...

  • Page 40: Control Base Assembly

    Replacement Parts Control Base Assembly Control Base Assembly SI0022-2 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. BASE ASSEMBLY, SAS CONTROL 035514 Box Weldment, SAS Control 035510 PLC Assembly, SAS 050060 Bolt, #8-32 x 5/8” Socket Button Head Stainless Steel F05004-98 Nut, #8-32 Self-Locking F05010-41...
  • Page 41 Replacement Parts Control Base Assembly Nut, #10-24 Self-Locking F05010-14 Rectifier, Bridge, 50 Peak Inv. E10456 Bolt, #10-24 x 3/4” Phillips Pan Head F05004-126 Cable Duct, 2” H x 1” W x 7” L Open Slot Gray 024472-7 Cable Duct, 2” H x 1” W x 9 1/2” L Open Slot Gray 024472-9_50 Cable Duct, 2”...
  • Page 42 Replacement Parts Control Base Assembly Screw, #8-32 x 3/8” Self-Tapping F05015-8 Bolt, 1/4-20 X 3/8” Socket Button Head F05005-62 Standoff, 1/4” Hex #8-32 Male/Female 035775 Nut, #8-32 Self Locking F05010-41 Power Cord, 125V 10A 3 Conductor 6’ 7” (Not Shown) 050592 Sensor, 12mm Linear Prox 050069...

  • Page 43: Blade Support Arms

    Replacement Parts Blade Support Arms Blade Support Arms SI0018-8 DESCRIPTION Indicates Parts Available In Assemblies Only) PART # QTY. ARM ASSEMBLY, BLADE SUPPORT 060031 Tube Assy, Blade Support A04550 Extension Assembly, 24" Blade Arm 060035 Guide Assembly, Blade Support A30008 Guide, Blade Support W/ Post S10611 Bolt, 1/4-20 x 1 1/2”...
  • Page 44 Replacement Parts Blade Support Arms NUT, 1/4-20 SELF-LOCKING HEX F05010-9 SCREW, 5/16-18 X 3/4” SOCKET HEAD F05006-63 BOLT, 3/8-16 X 1 1/2” HEX HEAD F05007-17 NUT, 3/8-16 HEX JAM F05010-29 SPACER, 25/64” I.D. X 3/4” O.D. X 1/2” LONG S22625 6-19 SIdoc112009 Replacement Parts...
  • Page 45 ELECTRICAL INFORMATION Electrical Symbol Diagram SECTION 7 ELECTRICAL INFORMATION Electrical Symbol Diagram BALLUFF FIG. 7-1 ELECTRICAL INFORMATION SISdoc112009...
  • Page 46 INDEX alignment schematics sensor adjusment setup site preparation 1-11 general information blade settings control panel troubleshooting diagnostic & setup 1-11 error messages setter components start up modes system paramteres 1-10 maintenance setter calibration operation machine operation machine setup preliminary setup replacement parts air regulator 6-12...

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