Wood-mizer LubeMizer Manual

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LubeMizer Option

Safety, Installation,

Operation, & Parts Manuals

LMS-LX (Installed LX450 NR)

LMS-HP (Installed Non-Remote) rev. A.00-E.00

LMS-A (Boxed Non-Remote)

Safety is our #1 concern! Read and understand

all safety information and instructions before oper-

ating, setting up or maintaining this machine.

December 1999

rev. A.00-A.00

rev. A.00-E.00

Form #929

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Summary of Contents for Wood-mizer LubeMizer

Page 1 LubeMizer Option Safety, Installation, Operation, & Parts Manuals LMS-LX (Installed LX450 NR) rev. A.00-A.00 LMS-HP (Installed Non-Remote) rev. A.00-E.00 LMS-A (Boxed Non-Remote) rev. A.00-E.00 Safety is our #1 concern! Read and understand all safety information and instructions before oper- ating, setting up or maintaining this machine.
Page 2 Printed in the United States of America, all rights reserved. No part of this man- ual may be reproduced in any form by any photographic, electronic, mechanical or other means or used in any information storage and retrieval system without written permission from Wood-Mizer 8180 West 10th Street Indianapolis, Indiana 46214...
Page 3 Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) 1-15 Hose Line Installation (LX450 Sawmills)..........1-17 Finishing Steps ..................1-19 SECTION 2 OPERATION The LubeMizer System ................2-1 Lube Additives ..................2-3 SECTION 3 MAINTENANCE SECTION 4 REPLACEMENT PARTS Pump Assembly (LMS-HP/LMS-A)............4-1 Pump Assembly (LMS-LX) ..............4-3...
Page 4 Table of Contents Section-Page Electrical Wiring Diagram (Control Circuit) .........5-2 Electrical Symbol Diagram ..............5-1 INDEX WMdoc032619 Table of Contents...
Page 5 LubeMizer Installation Control Box Installation SECTION 1 LUBEMIZER INSTALLATION Control Box Installation 1. Raise the saw head to access the battery box. Turn the key to the OFF (#0) position and remove the key. 2. Remove the two wing nuts and flat washers holding the battery box lid to the battery box.
Page 6 LubeMizer Installation Control Box Installation 6. The next step is wiring installation. See Table 1-1. Refer to the table below for your model mill and the applicable wire installation section. Mill Model Revision Wiring Instructions Section LT30 F7.00+ See Section 1.4 LT40 F8.00+...
Page 7 LubeMizer Installation Control Box Wiring Control Box Wiring LT30 Super Rev. G9.00+ LT40 Super Rev. H1.00+ LT30HD/40HD Super Rev. H4.00+ LX450 Rev. A1.00+ DANGER! The key switch should still be off, the key removed and the negative battery cable disconnected as stated at the beginning of this section.
Page 8 LubeMizer Installation Control Box Wiring Control Box Wiring LT30 Super Rev. F7.00 - G8.00 LT40 Super Rev. F8.00 - G9.00 LT30HD/40HD Super Rev. G1.00 - H3.00 DANGER! The key switch should still be off, the key removed and the negative battery cable disconnected as stated at the beginning of this section.
Page 9 LubeMizer Installation Control Box Wiring Install a female terminal to the end of the 5" length of wire #20 that remains con-  nected to the ground stud. Install a male terminal to the end of the remaining length of wire #20.
Page 10 LubeMizer Installation Control Box Wiring Control Box Wiring LT30 Rev. F7.00+ LT40 Rev. F8.00+ LT30HD/40HD Rev. G1.00+ DANGER! The key switch should still be off, the key removed and the negative battery cable disconnected as stated at the beginning of this section. The incoming power supply of electric-powered sawmills should be discon- nected and locked out.
Page 11 LubeMizer Installation Control Box Wiring FIG. 1-3 REV. A.00 - A.01 Rev. B.00+: Install the supplied 6" red wire to the #2 terminal of the power feed  drum switch. NOTE: If your sawmill is equipped with a debarker option, disconnect the red debarker on/off switch wire from the #2 power feed drum switch terminal.
Page 12 LubeMizer Installation Control Box Wiring Install a female terminal to the end of the 5" length of wire #20 that remains con-  nected to the ground stud. Install a male terminal to the end of the remaining length of wire #20.
Page 13 LubeMizer Installation Pump Installation And Wiring (All LT30/LT40 Sawmills) Pump Installation And Wiring (All LT30/LT40 Sawmills) NOTE: See See Section 1.6 for the LX450 mill pump installation and wiring instructions. 1. Remove the drive pulley guard from the sawmill as shown.
Page 14 Standard mill owners who have installed Water Solenoid Valve Kit 016141. If the sawmill is not equipped with a water solenoid valve, the wires for the LubeMizer option are stored underneath the water tank tray. Locate wires #19 and #20 and remove any electrical tape to expose the terminals on the end of the wires.
Page 15 LubeMizer Installation Pump Installation And Wiring (All LT30/LT40 Sawmills) 7. Use the provided 1/4-20 x 3/4" hex head bolt and 1/4-20 self locking nut to secure the 1/2" hose clamp to the back of the blade housing as shown. NOTE: Older revision mills do not have a hole in this location. Locate and drill one 9/32"...
Page 16 LubeMizer Installation Pump Installation And Wiring (All LT30/LT40 Sawmills) 7 1/2” 2 3/4” 3/8” Diameter Holes (2) 1 5/8” 3H0749-1 FIG. 1-10 9. Connect the remaining end of the 3/8" lube hose to the water bottle. Use wire ties as nec- essary to secure the lube hose out of the way of moving sawmill components.
Page 17 LubeMizer Installation Pump Installation And Wiring (LX450 Sawmills) Pump Installation And Wiring (LX450 Sawmills) 1. Remove all 3/8" water lube hoses from the mill. 2. Remove the fuel tank from the mill and set aside. 3. Disconnect the red and black sawmill harness wires from the existing water solenoid valve.
Page 18 LubeMizer Installation Pump Installation And Wiring (LX450 Sawmills) DANGER! The key switch should still be off, the key removed and the negative battery cable disconnected as stated at the beginning of this section. The incoming power supply of electric-powered sawmills should be discon- nected and locked out.
Page 19 LubeMizer Installation Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) 1. Reinstall the bottle to the mill. 2. Reinstall the fuel bottle. If necessary, resecure the fuel line hose clamps.
Page 20 LubeMizer Installation Water Lube Bottle Conversion and Hose Line Installation (All LT30/LT40 Sawmills) LT30/LT40 1/2” Hose Clamp Only 1/4” Hose Remove existing Install lube blade guide block blade guide block Swivel Plug* Fitting Elbow Wire Tie Fittings Wire Tie *Required for...
Page 21 LubeMizer Installation Hose Line Installation (LX450 Sawmills) Hose Line Installation (LX450 Sawmills) 1. Reinstall the fuel tank. If necessary, resecure the fuel line hose clamps. 2. Locate the provided 1/4" hose. Insert one end to the pump valve as shown. Route the hose and connect the remaining end to the fitting on the block assembly.
Page 22 LubeMizer Installation Hose Line Installation (LX450 Sawmills) LX450 Only Pump Assembly 1/4” Hose LX0077-3 FIG. 1-11 1-18 LMS99doc032619 LubeMizer Installation...
Page 23 3. Align the inner blade guide assembly as instructed in the alignment section of your Wood-Mizer Operator’s Manual. After blade guide alignment, be sure to check the scale indicator to make sure it is adjusted properly (procedure also found in the alignment sec- tion of your Wood-Mizer Operator’s Manual).
Page 24 This option is used in place of the standard Water Lube system to lubricate the blade during sawing. The LubeMizer option applies lubricant to both sides of the blade as you are sawing to reduce resin buildup on the blade. The system utilizes an automatic valve which activates the lubricant flow only when the saw carriage is moving forward.
Page 25 Use windshield washer fluid with a freezing point of at least -20°F (-29°C). Failure to do so will cause damage to the LubeMizer sys- tem may result. Operation...
Page 26 Lube Additives Lube Additives For further benefits, add 12oz. of Wood-Mizer Lube Additive to a 5 gallon jug of water. Wood-Mizer Lube Additive enables some previously impossible timbers to be cut by sig- nificantly reducing resin buildup on the blade. It helps to reduce heat buildup, wavy cuts, and blade noise.
Page 27 Maintenance SECTION 3 MAINTENANCE DANGER! On electric mills, hazardous voltage inside the disconnect box, starter box, and at the electric motor can cause shock, burns, or death. Disconnect and lock out power supply before performing service! Follow all applica- ble electrical codes. DANGER! Make sure all electrical installation, service and/or maintenance work is performed by a qualified elec-...
Page 28 Maintenance Replace the filter and reservoir.  Filter Reservoir 3H0754 FIG. 3-1 2. Periodically check lube hoses and lines for buildup. Remove and flush with water as needed. 3. Periodically check the blade guide bracket nozzles for buildup. Remove and flush with water as needed.
Page 29 Maintenance Nozzle Nozzle 3H0753 FIG. 3-2. REVISION A.00 Maintenance LMS99doc032619...
Page 30 Replacement Parts Pump Assembly (LMS-HP/LMS-A) SECTION 4 REPLACEMENT PARTS Pump Assembly (LMS-HP/LMS-A) 3H0758-3B DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BOLT, #10-24 X 3/4” UNSLOTTED HEX HEAD F05004-167 PLATE, PUMP MOUNTING 033494 BOLT, 1/4-20 X 3/4” HEX HEAD FULL THREAD F05005-1 CLAMP, 1/2”...
Page 31 Replacement Parts Pump Assembly (LMS-HP/LMS-A) FITTING, 3/8” X 1/8” NPT MALE BRANCH TEE 033452 VALVE, 3/8” BARB 6 PSI CHECK 033448 CLAMP, 5/8” EMT COATED 010748 SCREW, 1/4-20 X 3/4” FULL THREAD HEX HEAD CAP F05005-1 NUT, 1/4-20 SELF LOCKING F05010-9 TIE WRAP, 3/16 X 5 1/2”...
Page 32 Replacement Parts Pump Assembly (LMS-LX) Pump Assembly (LMS-LX) LX0076-1 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. BOLT, #10-24 X 3/4” UNSLOTTED HEX HEAD F05004-167 PLATE, PUMP MOUNTING 033494 BOLT, 1/4-20 X 3/4” HEX HEAD FULL THREAD F05005-1 CLAMP, 1/2”...
Page 33 Bowl, LubeMizer Filter Replacement 003198 HOSE, 3/8” X 9/16” X 14” 033455 HOSE, 3/8” X 9/16” X 4’ 033446 LUBRICANT, 4-PAK 60 OZ. BOTTLES LUBEMIZER ADD-1 BOLT, 1/4-20 X 1/2” CARRIAGE F05005-33 CLAMP, 5/8” EMT COATED 010748 NUT, 1/4-20 SELF-LOCKING F05010-9 FITTING, 3/8”...
Page 34 Bowl, LubeMizer Filter Replacement 003198 BOLT, 1/4-20 X 3/4 CARRIAGE F05005-113 CLAMP, 5/8” EMT COATED 010748 WASHER, 1/4 SAE FLAT F05011-11 NUT, 1/4-20 SELF-LOCKING F05010-9 CLAMP, SINGLE SNAP GRIP #38 016845 LUBRICANT, 4-PAK 60 OZ. BOTTLES LUBEMIZER ADD-1 LMS99doc032619 Replacement Parts...
Page 35 Replacement Parts Blade Guide Block Assembly (LMS-A Only) Blade Guide Block Assembly (LMS-A Only) LMS-A Rev. A.01+ High-Performance Roller/Block Guides 3H0758F DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GUIDE KIT, PRESSURE LUBE 003271 Block Weldment, Pressure Lube 033464 Fitting, 90°...
Page 36 Replacement Parts Blade Guide Block Assembly Blade Guide Block Assembly LMS-A Rev. A.00 High-Performance Roller/Block Guides 3H0758F DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. GUIDE KIT, PRESSURE LUBE 003271 Block Weldment, Pressure Lube 033464 Fitting, 90° Elbow 1/8” MPT 1/4” Tube Swivel P09736 Fitting, 1/8”...
Page 37 LMS-RA Rev. E.00+ LMS-LX Rev A.00+ 3H0760 DESCRIPTION ( Indicates Parts Available In Assemblies Only) PART # QTY. CONTROL ASSEMBLY, LUBEMIZER 025017 Control Box Weldment, LubeMizer 033481 Panel Weldment, Side 033495  Gasket, Side Panel 015274  Replacement Parts LMS99doc032619...
Page 38 Light, Green 12V .187 Tabs E20483 Switch, 15A Toggle 024588 Boot, Toggle Switch Sealing 024589 Plate, Control Panel Lube 033487  Gasket, LubeMizer 033488  Bolt, #10-24 x 1/2” Pan Head F05015-17 Decal, LubeMilzer Control Panel 033498  Fuseholder, 3-20A ATC In-Line w/Cover...
Page 39 Fuseholder, In-Line 3-20 Amp ATC w/Cover 024150-4 Fuse, 4 Amp ATO Blade Pink E20483 Light, Green 12V .187 Tabs 033492 Pump Assembly, LubeMizer (Includes D1) 024591 Resistor Assembly, 47K Yellow Lube Timer 024588 Switch, 15 Amp Toggle 024530 Timer, Repeat Cycle 12VDC 1A .2-60 Seconds...
Page 40 Electrical Information Electrical Wiring Diagram (Control Circuit) Electrical Wiring Diagram (Control Circuit) Mill Control Fwd(2) Pump+ 20** Pump(-) * Clear #41 on remote mills before 9/04. ** Black #42 on remote mills before 9/04. ***T13 of Wireless Interface on wireless mills. Timer 3H0759D FIG.
Page 41 Electrical Information Electrical Symbol Diagram Electrical Symbol Diagram +12VDC (Fwd) 3H0898 FIG. 5-2 Electrical Information LMSdoc032619...
Page 42 INDEX control panel parts blade guide block 4-6, 4-7 control box filter 4-4, 4-5 pump 4-1, 4-3 electrical information components symbol diagram wiring diagram installation control box control box wiring (earlier super revisions) control box wiring (standard revisions) finishing steps 1-19 lube bottle and hoses 1-15, 1-17...

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