Gage Bilt GB703SRVTPTS Original Instructions Manual

Installation tool

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ORIGINAL INSTRUCTIONS
GB703SRVTPTS
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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  • Page 1 ORIGINAL INSTRUCTIONS GB703SRVTPTS INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...
  • Page 2: Table Of Contents

    Description and Technical Specifications ..........................4 Description of Functions ................................5 Safety Warnings ..................................6 Principle of Operation ................................7 How to set-up the GB703SRVTPTS ............................8 How to use the GB703SRVTPTS ............................... 9 Maintenance and Hydraulic Thread Preparation ........................10 Filling ......................................11 Bleeding ....................................
  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN12100-1 & EN12100-2 EN792-1:2000+A1 The Supply of Machinery (Safety) Regulations 2008 EU REPRESENTATIVE Edgar Hausmann GmbH Förster-Busch-Str.
  • Page 4: Description

    At 90 psi, (6.2 bar) the GB703SRVTPTS does not exceed 81.5 dB(A) and consumes .16 SCF/cycle (4.53 L/cycle). The GB703SRVTPTS comes with 3 feet (.91 m) of hose. The air inlet is provided with 1/4 - 18 female pipe thread for accepting the user's air hose fitting.
  • Page 5: Description Of Functions

    Nose Assembly Hanger Head Assembly Bleeder Screw Evacuation Tube Actuator Actuator Assembly-Air Hydraulic Hose Air Hose Bleeder Screw Handle Assembly Flow_Speed Control Valve Air Inlet Deflector Vacuum Regulator Image may not reflect actual tool GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 6: Safety Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 7: Principle Of Operation

    Piston Rod Assembly moves up Piston Rod Assembly moves down Air Piston moves up Air Piston moves down Air exhaust Air exhaust Pressurized Oil Unpressurized Oil Pressurized Air Unpressurized Air Image may not reflect actual tool GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 8: How To Set-Up The Gb703Srvtpts

    HOW TO SET-UP THE GB703SRVTPTS WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 9: How To Use The Gb703Srvtpts

    HOW TO USE THE GB703SRVTPTS WARNING: Only qualified and trained operators shall install, adjust or use the assembly power tool for non-threaded mechanical fasteners. WARNING: Operator MUST read and understand all warnings and cautions. WARNING: It is required that eye protection, hearing protection and safety boots be worn at all times while handling this equipment.
  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.
  • Page 11: Filling

    Hole marked #4 on Manifold Handle (744303). Head Assembly (744306) facing upward. Handle Assembly and Power Cylinder hole Oil Passage hole O’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 12: Bleeding

    Subtract dim “B” from dim “A”. If stroke is not consistent within 1/64" (.396 mm) repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.
  • Page 13: Troubleshooting / How To Clean Vacuum

    Note: The vacuum regulator may visually appear clean, but still may be contaminated with a thin film, therefore, the steps above should be performed to assure best performance. Image may not reflect actual tool GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Using a 5/8” wrench or an adjustable wrench, lightly tighten the actuator assembly-air (704130) to the adapter (704325) as shown above. Do not over tighten as this may damage or break the actuator assembly-air (704130). GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 16 Use needle nose pliers to grasp end of spring (704141), turning clockwise and pulling to dislodge from groove in casting. Valve spring tool assembly (704262) will facilitate the proper installation of the spring (704141). Valve sleeve (703139) can be pulled out using valve sleeve removal tool assembly (704163). GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 17: Parts List

    PARTS LIST GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 18 PARTS LIST GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 19: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 20: How To Assemble Vacuum Regulator

    AND SERRATED STEM RIVETS YOU MUST ORDER THE NOSE ASSEMBLY WITH A 743 DESIGNATION, I.E. MGL06-743-24VPSA. NOTE: THE LAST 2 DIGITS OF THE NOSE ASSEMBLY REPRESENTS THE LENGTH THE NOSE EXTENDS FROM THE TOOL I.E. -20 = 2.0 INCHES GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 21: Nose Assembly Selection Chart & Accessories

    “V” DESIGNATION = PINTAIL COLLECTION BOTTLE OPTIONS The GB703 series installation tools may be ordered with a vacuum system. Gage Bilt offers two varieties (see below). Order GB703 series installation tools fastener specific by adding the appropriate suffix (see selection chart).
  • Page 22 Entire tool weight - 4.50 lbs. (2kg) Pull load - 2,200 (9.8 kN) GB703SHVTPTS/6N ACCESSORIES Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Fill Bottle Air Bleeder Assembly...
  • Page 23 This page intentionally left blank GB703SRVTPTS INSTALLAION TOOL 11/21 REV 3/23...
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.

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