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page 1 of 27
Technology for Vacuum Systems
Instructions for use
PC 3001 basic
Chemistry pumping unit with speed control
Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully
the validity of this document with respect to his product. Manual-no.: 999198 / 29/09/2009
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Summary of Contents for vacuubrand PC 3001 basic
- Page 1 1 of 27 Technology for Vacuum Systems Instructions for use PC 3001 basic Chemistry pumping unit with speed control Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully...
- Page 2 2 of 27 Dear customer, Your VACUUBRAND diaphragm pumps should support you for many years without trouble and with optimal performance. Thanks to our long practical experience we have much information and advice on how you can achieve powerful application usage and personal safety through our products. Please read these instructions for use before the initial operation of your pump.
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Page 3: Table Of Contents
Technical data ......................8 Gas inlet temperatures ........................9 Wetted parts ............................9 Pump parts ............................10 Kits for PC 3001 basic ........................11 Use and operation ....................12 Installing in a vacuum system ......................12 During operation ..........................13 Attention: Important notes regarding the use of gas ballast .............13 Shutdown ............................14... -
Page 4: Safety Information
page 4 of 27 Safety information! General information Read and comply with this manual before installing or operating the equipment. NOTICE Transport the pump at the provided handle. Remove all packing material, remove the product from its packing-box, remove the protective covers from the inlet and outlet ports and keep, inspect the equipment. -
Page 5: Ambient Conditions
page 5 of 27 ☞ Avoid overpressure of more than 0.2 bar in case inert gas is connected to the pump, the gas ballast connection or to a venting valve. Comply with maximum permissible pressures at inlet and outlet and pressure •... -
Page 6: Safety During Operation
page 6 of 27 • The pumps are not suitable for pumping substances which may form deposits inside the pump. Deposits and condensate in the pump may lead to increased temperatures even to the point of excessing the maximum permitted tempera- tures! •... -
Page 7: Maintenance And Repair
page 7 of 27 • Due to the residual leak rate of the equipment, there might be an exchange of gas, albeit extremely slight, between the environment and the vacuum system. Adopt suitable measures to prevent contamination of the pumped substances or the environment. -
Page 8: Technical Data
8 of 27 Technical data Type PC 3001 basic Maximum pumping speed (ISO 21360) Ultimate vacuum (absolute) without gas ballast mbar Ultimate vacuum (absolute) with gas ballast mbar Maximum permissible inlet pressure (absolute) Maximum permissible outlet pressure (abso- lute) -
Page 9: Gas Inlet Temperatures
page 9 of 27 Gas inlet temperatures Permitted range of gas Operating condition Inlet pressure temperatures at inlet Continuous operation > 100 mbar (high gas load) +10°C to +40°C Continuous operation < 100 mbar (low gas load) 0°C to +60°C Short-time (<... -
Page 10: Pump Parts
ON/OFF switch Handle PC 3001 basic Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully the validity of this document with respect to his product. Manual-no.: 999198 / 29/09/2009... -
Page 11: Kits For Pc 3001 Basic
11 of 27 Kits for PC 3001 basic Kit AK + CVC 3000 ........................699921 Kit EK 500 .............................699922 PC 3001 basic with PC 3001 basic with kit AK + CVC 3000 kit EK 500 PC 3001 basic with kit AK + CVC 3000... -
Page 12: Use And Operation
page 12 of 27 Use and operation Installing in a vacuum system • Connection lines at the pump inlet have to be gas tight. Particles and dust must not be aspirated, the user has to provide appropriate filters if necessary. The user must ensure their suitability concerning gas flow, chemical resistance and safe- ness against clogging prior to use. -
Page 13: During Operation
page 13 of 27 During operation • Maximum ambient temperature: 40 °C • Make sure ventilation is adequate if pump is installed in a housing or if ambient temperature is elevated. • Potentially dangerous gases or vapours at the outlet of the pump have to be drained and disposed appropriately. -
Page 14: Shutdown
page 14 of 27 In case of condensable vapours (water vapour, solvents, ...): ☞ Do not pump vapour until the pump has reached its opera- ting temperature. ☞ Open gas ballast valve. The gas ballast valve is open if the arrow on the gas ballast cap shows towards the pump. -
Page 15: Troubleshooting
page 15 of 27 Troubleshooting Fault Possible cause Remedy ❑ Pump does not start or ➨ ✔ Knob for motor speed is Turn the knob to the right. stops immediately. turned to the left stop? ➨ ✔ Supply voltage is missing or Check or connect the supply too low? voltage;... -
Page 16: Accessories
page 16 of 27 Accessories Kits Kit AK + CVC 3000 ........................699921 Kit EK 500 .............................699922 Accessories for vacuum controller CVC 3000 External pressure transducer VSK 3000, capacitive, ceramic diaphragm sensor 1080-0.1 mbar ..............636657 Coolant valve VKW-B, 24 V= ....................674220 Air admittance valve VBM-B / KF 16 / hose nozzle 6/10 mm, 24 V= ........674217 Y-type adapter VACUU•BUS ......................636656 Extension cable VACUU•BUS, 2m .....................612552... -
Page 17: Replacing Diaphragms And Valves
page 17 of 27 Replacing diaphragms and valves All bearings are encapsulated and are filled with long-life lubricant. Under normal NOTICE operating conditions, the pump is maintenance free. The valves and diaphragms are wear parts. If the rated ultimate vacuum is no longer achieved or in case of increased noise level, the pump interior, the diaphragms and the valves must be cleaned and the diaphragms and valves must be checked for cracks or other damage. -
Page 18: Disassembling The Housing Cover At The Inlet Side
page 18 of 27 ➨ Use an open-ended wrench (w/f 17) to loosen the union nut at the hose connection next to the gas ballast. ➨ Use an open ended wrench (w/f 14) to turn the elbow fit- ting 1/4 of a turn, disconnect the hose. Do not remove the elbow fitting from the pump head. -
Page 19: Replacing The Diaphragm
page 19 of 27 View of the disassembled pump head parts 1: housing cover 2: valve 6: diaphragm support disc 3: head cover 7: washers 4: diaphragm clamping disc with connect- 8: rod ing screw 9: housing 5: diaphragm 10: bearing plate Replacing the diaphragm ➨... - Page 20 page 20 of 27 ➨ Lift diaphragm carefully. ➨ Apply pressure to the adjacent clamping disc to bring con- necting rod into upper turning point position if necessary. ☞ Never use a spiky or sharp-edged tool to lift the dia- phragm.
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Page 21: Assembling The Housing Cover At The Inlet Side
page 21 of 27 ➨ Assemble head covers and valves. ☞ Check for correct position (see also fig. below). It is absolutely essential to comply with the positions and orientations of the head covers and valves! scheme pump head with head covers and valves ”side with hose connection”... -
Page 22: Disassembling The Housing Cover At The Side Of The On/Off Switch
page 22 of 27 Disassembling the housing cover at the side of the on/off switch ➨ Open hose clip by using a flat-bladed screw driver and pull off hose. ➨ Apply screw driver as shown and turn. ➨ Lay the pumping unit down with the housing cover at the side of the ON/OFF switch facing upwards (support pump- ing unit appropriately). -
Page 23: Assembling The Housing Cover At The Side Of The On/Off Switch
page 23 of 27 Assembling the housing cover at the side of the on/off switch ➨ Position housing cover. Pay attention to correct hose guid- ance. ☞ Move housing cover slightly to make sure that the head covers are correctly positioned. ➨... -
Page 24: Notes On Return To The Factory
page 24 of 27 Notes on return to the factory Repair - return - DKD calibration Safety and health of our staff, laws and regulations regarding the handling of dan- NOTICE gerous goods, occupational health and safety regulations and regulations regarding safe disposal of waste require that for all pumps and other products the “Health and safety clearance form“... -
Page 25: Health And Safety Clearance Form
-Technology for Vacuum Systems- Tel.: +49 9342 808-0 - Fax: +49 9342 808-450 © 2008 VACUUBRAND GMBH + CO KG Printed in Germany E-Mail: info@vacuubrand.de - Web: www.vacuubrand.com Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully... -
Page 26: Declaration Of Conformity
Déclaration de conformité Chemie-Pumpstand / Chemistry pumping unit / Groupe de pompage chimique PC 3001 basic (230V; 696720, 696722, 696723) Hiermit erklären wir, dass das oben bezeichnete Gerät in Konzeption und Bauart sowie in der von uns in Verkehr gebrachten Ausführung den grundlegenden Anforderungen der zutreffenden, aufgeführten EU-Richtlinien entspricht. - Page 27 Tel.: +49 9342 808-0 - Fax: +49 9342 808-450 -Technology for Vacuum Systems- E-Mail: info@vacuubrand.de © 2009 VACUUBRAND GMBH + CO KG Printed in Germany Web: www.vacuubrand.com Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully...
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