Wood-mizer LX100 SW-10 User Manual
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Wood-mizer LX100 SW-10 User Manual

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Summary of Contents for Wood-mizer LX100 SW-10

  • Page 3 SW-10 SETWORKS Operation & Parts Manual LX100 SW-10 Setworks rev. A1.00 Safety is our #1 concern! Read and understand all safety information and instructions before operating, setting up or maintaining this machine. Form #807...

  • Page 4: Table Of Contents

    Table of Contents Section-Page SECTION 1 INSTALLATION OF THE SW-10 SETWORKS ON LX100 SAWMILLS1-1 Magnetic Strip Installation ..............1-2 Magnetic Sensor Installation ..............1-3 SECTION 2 OPERATION SW-10 Controller Panel .................2-1 Start-up Settings of the Controller............2-3 Operation in Normal Mode ..............2-7 Controller Operation in Pre-defined Head Return Height Mode ...2-8 Remote Mode ..................2-10 Pattern Modes..................2-11 SECTION 3...
  • Page 5 Installation of the SW-10 Setworks on LX100 Sawmills SECTION 1 INSTALLATION OF THE SW-10 SETWORKS ON LX100 SAWMILLS IMPORTANT! Before installing and/or operating the equipment, make sure the sawmill is set up properly. WARNING! Before performing any service to the sawmill control box, turn the key switch to the ”0”...

  • Page 6: Installation Of The Sw-10 Setworks On Lx100 Sawmills1-1

    Installation of the SW-10 Setworks on LX100 Sawmills Magnetic Strip Installation Magnetic Strip Installation 1. Using the mounting hardware shown below, install the magnetic strip assembly to the mast. See Figure 1-1. FIG. 1-1 SW-10doc032018 Installation of the SW-10 Setworks on LX100...

  • Page 7: Magnetic Sensor Installation

    Installation of the SW-10 Setworks on LX100 Sawmills Magnetic Sensor Installation Magnetic Sensor Installation 1. Install the magnetic sensor mounting bracket (A) to the motor mount plate (B) and the scale (C) using the fasteners shown below. See Figure 1-2. FIG.
  • Page 8 Installation of the SW-10 Setworks on LX100 Sawmills Magnetic Sensor Installation 2. Install the magnetic sensor (A) to its mounting bracket (B). See Figure 1-3. FIG. 1-3 SW-10doc032018 Installation of the SW-10 Setworks on LX100...
  • Page 9 Installation of the SW-10 Setworks on LX100 Sawmills Magnetic Sensor Installation 3. The magnetic sensor should be parallell to the magnetic strip. The distance between these two components should be no more than 1 mm. To make the adjustment, move the magnetic sensor and its bracket in the slotted holes shown below.
  • Page 10 Installation of the SW-10 Setworks on LX100 Sawmills Magnetic Sensor Installation 4. Place the self-adhesive mounting element (A) on the sensor bracket and secure the cable (B) from the magnetic sensor (C) using a wire tie. See Figure 1-5. FIG. 1-5 SW-10doc032018 Installation of the SW-10 Setworks on LX100...
  • Page 11 Installation of the SW-10 Setworks on LX100 Sawmills Magnetic Sensor Installation 5. Route the sensor cable to the electric box - inside the mast tube and through the grommets shown in the figure below. See Figure 1-6. FIG. 1-6 Connect the sensor cable to the electric box and the SW-10 controller to the control box according to the electrical diagram.

  • Page 12: Operation

    OPERATION SW-10 Controller Panel SECTION 2 OPERATION WARNING! In DC sawmills (with a gas or diesel engine), the Setworks must not be operated when the main engine is turned off. SW-10 Controller Panel See Figure 2-1. Remote mode activated Current blade height Controller works in program...
  • Page 13 OPERATION SW-10 Controller Panel Descriptions of the controller panel buttons: A, B, C - Board thickness memory buttons, program memory buttons SAVE PROG - confirming a program, setting a head return height MANUAL PROGRAM - activating the Manual Program mode, switching items upwards QUICK PROGRAM - activating the Quick Program mode, switching items downwards SET HEIGHT - entering a real distance between the blade and the sawmill bed DEL.

  • Page 14: Start-Up Settings Of The Controller

     Enter the kerf value.  NOTE: We recommend using Wood-Mizer blades only. For the Wood-Mizer blades, the kerf value should be 2mm, so you should press “2” and “0” buttons. Kerf values with an accuracy of up to 0.1 mm can be entered into the memory of SW-10 Setworks.
  • Page 15 OPERATION Start-up Settings of the Controller See Figure 2-2. FIGURE 2-2 To save the kerf value setting, press . The controller will display the text “SAVE” and will  exit the function. NOTE: From this moment, the Setworks controller will be calculating next cutting positions taking into account the stored kerf value.
  • Page 16 OPERATION Start-up Settings of the Controller Switch on the controller and wait until the text ’’SW-10” disappears.  Set the head with the blade at the height of 150 mm.  Press and hold down . The text ’’Auto CALL” will appear on the display. The controller is now ...
  • Page 17 OPERATION Start-up Settings of the Controller If the blade height on the display is incorrect, press and hold down . The upper display will  show horizontal dashes. Enter the correct blade height dimension (using the keypad) and press The end of the function will be signaled and the normal mode of operation will be restored. ...

  • Page 18: Operation In Normal Mode

    OPERATION Operation in Normal Mode - To save the parameter, push Operation in Normal Mode CAUTION! The minimum thickness of the last board (when using the automatic modes) cannot be lower than 30 mm [LT15, LT20 and WM1000 sawmills] or 50mm [LT40 sawmills]. To cut a thinner board, you need to manually lower the saw head.

  • Page 19: Controller Operation In Pre-Defined Head Return Height Mode

    OPERATION Controller Operation in Pre-defined Head Return Height Mode position. Only the first cut position has to be set manually. NOTE: After making the first cut you will not need to set the head height manually. Controller Operation in Pre-defined Head Return Height Mode If you want to saw without removing each cut board, you should preprogram the head return height.
  • Page 20 OPERATION Controller Operation in Pre-defined Head Return Height Mode Select the board thickness and press  When the cut is made, press ; the head will go up to the preprogrammed height above the  log or cant. Press and the saw head will drop by the selected board thickness to the next cut ...

  • Page 21: Remote Mode

    OPERATION Remote Mode Remote Mode The SW-10 controller is adapted for use along with the sawmill up/down switch. Therefore, during cutting you can use the up/down switch instead of the buttons. The Remote mode is activated with the button. After activating of this function, the “Remote control” light should come on. The Remote mode is activated automatically after confirming a sawing program.

  • Page 22: Pattern Modes

    OPERATION Pattern Modes Pattern Modes To create a series of cuts calculated from the bed level, use one of the Pattern modes: Manual Program or Quick Program. These two modes can be used for entering a program for cutting one log only. Such programs are not saved in the controller memory and are deleted when the cutting operation is completed.
  • Page 23 OPERATION Pattern Modes Start the cutting process. When cutting, use the buttons, as in the  normal mode. 2.7.1 ’’Quick Program” Mode The Quick Program mode can be used to quickly create a program of cuts referenced from the sawmill bed. In this mode, it is not necessary to enter each board thickness value, as opposed to the Manual Program mode.
  • Page 24 OPERATION Pattern Modes 2.8.1 Storing Programs in the Setworks Memory The controller allows the operator to create and store three sawing programs. Thus, the operator can quickly activate a program with frequently used board dimensions, saving time needed for making changes in any existing program.
  • Page 25 OPERATION Pattern Modes Finish activating of the program by pressing . If the head return height was preset, the ’’Height”  light will come on indicating that this value was saved. CAUTION! Remember to set the head at the first cut height before you finish activating of the program.
  • Page 26 OPERATION Pattern Modes Remove the boards.  Cut 1 25mm Cut 2 28mm Cut 3 50mm Cut 4 100mm 100mm FIGURE 2-2 2-15 SW-10doc032018 OPERATION...

  • Page 27: Troubleshooting

    Troubleshooting Setworks Malfunction SECTION 3 TROUBLESHOOTING Setworks Malfunction PROBLEM CAUSE SOLUTION Setworks does not work. Magnet sensor improperly Align the magnet sensor as shown adjusted in figures 3-1 and 3-2. Calibrate the When performing a program, controller. See Section the controller disengages the Auto-calibration.
  • Page 28 Troubleshooting Setworks Malfunction Setworks stops the saw head Blade height sensor signal is - Check the connections between and ’’Err PULS” appears on bad. the blade height sensor and the the display. controller. - Check if the encoder or the magnetic strip (depending on the machine) is not loose.
  • Page 29 Troubleshooting Setworks Malfunction Sensor Alignment Bolts (4) FIG. 3-1 Troubleshooting SW-10doc032018...
  • Page 30 Troubleshooting Setworks Malfunction Sensor Magnetic Strip .1-2 mm Distance from the magnet sensor to the magnetic strip 1 deg. 3 deg. Maximum sensor’s deviation from the vertical axis 3 deg. Maximum sensor’s deviation from the horizontal axis FIG. 3-2 SW-10doc032018 Troubleshooting...

  • Page 31: Replacement Parts

    Poland at +48-63-2610233. From the continental U.S., call our toll-free Parts hotline at 1-800-448-7881. Have your customer number, vehicle identification number, and part numbers ready when you call. From other international locations, contact the Wood-Mizer distributor in your area  for parts.

  • Page 32: Sw10 Setworks

    REPLACEMENT PARTS SW10 SETWORKS SW10 SETWORKS REF. DESCRIPTION ( indicates parts available in assemblies only) PART # SW10 SETWORKS FOR 097237-PRP 515300 MAGNETIC STRIP W/MOUNTING BRACKET 516133 BRACKET, MAGNETIC STRIP MOUNT 516131-1 MAGNETIC STRIP ASSEMBLY 097774 STRIP, MAGNETIC 098173-1 WASHER, 5.3 FLAT ZINC F81052-1 WASHER, 5.1 SPLIT LOCK F81052-2...
  • Page 33 REPLACEMENT PARTS SW10 SETWORKS REF. DESCRIPTION ( indicates parts available in assemblies only) PART # WASHER, 3.2 FLAT ZINC F81050-2 NUT, M3-6 HEX NYLON ZINC LOCK F81028-2 SCREW, M3X20-5.8-A SLOTTED CHEESE HEAD ZINC F81000-8 WASHER, 6.4 FLAT ZINC F81053-1 WASHER, Z 6.1 SPLIT LOCK F81053-3 WASHER, 8.4 FLAT ZINC F81054-1...

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Sw-10 setworksLx100

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