VibroSystM PCS-200ESB Installation Manual

Measuring chains with lin-300 series signal conditioner

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PCS-200ESB Measuring Chains

with LIN-300 Series Signal Conditioner

Front End Installation Manual

(P/N: 9428-25I2A-311)

Applies to measuring chain model #: LIN-304S-6I-0.3/4.3

LIN-306S-6I-0.3/6.3

This manual divides into the following sections:

Section 1: Overview of the PCS-200ESB Measuring Chain

Section 2: Installation of the PCS-200ESB Universal Proximity Probe

Section 3: Installation of the LIN-300 Series Protection Box

Section 4: Installation of the LIN-300 Series Linearization Modules

PCS-200ESB with LIN-304S / LIN-306S_Intsallation_Contents_Rev. 1

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Summary of Contents for VibroSystM PCS-200ESB

Page 1 This manual divides into the following sections: Section 1: Overview of the PCS-200ESB Measuring Chain Section 2: Installation of the PCS-200ESB Universal Proximity Probe Section 3: Installation of the LIN-300 Series Protection Box Section 4: Installation of the LIN-300 Series Linearization Modules Copyright ©...
Page 3: Table Of Contents
Preparing the holes for the liquidtight connectors and grounding assembly......3.2.6 Fastening the protection box ....................3.2.7 Grounding the protection box....................INSTALLATION OF LIN-300 SERIES MODULES Preliminary considerations ........................4.1.1 Supplies needed ........................4.1.2 Tools needed..........................Copyright © VibroSystM Inc., 2010 PCS-200ESB Measuring Chains with LIN-300 Series Signal Conditioner_TOC...
Page 4 4.2.3.1 Connection of the power source cable..............4.2.3.2 Connection of the Signal Output Extension Cable........... 4.2.4 Verification ..........................LED functionality........................... LIN-300 Series Modules - General specifications ................. Copyright © VibroSystM Inc., 2010 PCS-200ESB Measuring Chains with LIN-300 Series Signal Conditioner_TOC...
Page 5: Overview Of The Pcs-200Esb Measuring Chains
1. OVERVIEW OF THE PCS-200ESB MEASURING CHAINS WITH LIN-300 SERIES CONDITIONERS LIN-304S OR LIN-306S LINEARIZATION MODULES INSIDE PROTECTION BOX PCS-200ESB SENSOR PCS-200ESB SENSOR PCS-200ESB SENSOR Figure 1 : Typical PCS-200ESB / LIN-300 Series measuring chains installation Copyright © VibroSystM Inc., 2010 PCS-200ESB Measuring Chain_Overview_Rev. 2...
Page 6: Safety Information
For safe operation and to ensure that your system functions at its optimum capability, the installation • and adjustment process should be handled only by VibroSystM trained service specialists. Copyright © VibroSystM Inc., 2010 PCS-200ESB Measuring Chain_Overview_Rev. 2...
Page 7: Planning And Installation Requirements
Allow sufficient clearance around the LIN-300 protection box for verification and maintenance of enclosed • components.. Cabling must be kept away from sources of electrical noise, power lines and fluorescent lighting fixtures. • Copyright © VibroSystM Inc., 2010 PCS-200ESB Measuring Chain_Overview_Rev. 2...
Page 8: General Specifications Of Measuring Chains
1.3 General specifications of measuring chains Operation Sensor PCS-200ESB • Matching linearization modules LIN-304S-6I-0.3/4.3 • LIN-306S-6I-0.3/6.3 Output 4 to 20 mA linearized signal • Power requirement Voltage +24V +/- 15% • Consumption 90 mA (+24V • Copyright © VibroSystM Inc., 2010 PCS-200ESB Measuring Chain_Overview_Rev. 2...
Page 9: Installation Of The Pcs-200Esb Proximity Sensor
A mounting bracket will have to be machined • on site. The assembly must be sufficiently rigid to avoid adding vibrations. Figure 3 : PCS-200ESB Sensor installed on a bracket Warning - Danger Never install triaxial cables on high voltage components. •...
Page 10 Caution Whenever possible, ABS Protection Box for single LIN-300 module should be preferred for PCS-200ESB • measuring chains. To avoid crosstalk, special care must be taken while routing the integral cables. Two cables should never • be inserted in the same conduit. Never install integral cables in parallel close to one another. Keep cables at least one meter apart.
Page 11: Supplies Needed
• machining tools to fabricate and install the mounting brackets • 2.2 Step by step installation of the PCS-200SB sensor The installation of PCS-200ESB normally includes the following steps: choosing the sensors location; • fabrication of mounting brackets; •...
Page 12: Machining Of Mounting Brackets
The face of the PCS-200ESB sensor must be installed at mid-range distance from the target. The measuring range of the sensor depends on the linearization module used. Figure 7 : Sensor installed at mid-range distance from the target 2.2.2 Machining of mounting brackets...
Page 13: Installating Mounting Brackets And Sensors
12 mA. Grounding The principle of operation of the PCS-200ESB sensor requires adequate high-frequency grounding. To ensure the permanent conductivity of the ground, some precautions must be taken during installation. On a grounded metallic structure, avoid the use of paint or sealant inside and around mounting holes •...
Page 14: Sensor Installation On An Insulated Bearing
5. Take a new measurement. The results should be similar to the previous reading, within a +/- 2 mA margin. 6. If the results differ beyond the mentioned margin, the insulating sheet is probably too thick. A thinner sheet should be used before going through the verification procedure again. Copyright © VibroSystM Inc., 2010 PCS-200ESB Universal Proximity Sensor_Installation_Rev. 1...
Page 15: Routing And Clamping The Integral Cable
• is essential to prevent damage from wear by abrasion. Complete the installation by strapping all conduits and cables over the whole distance from PCS-200ESB sensors to LIN-300 Series linearization modules. Figure 11 : Cable secured with cable clamps Copyright © VibroSystM Inc., 2010...
Page 16: General Specifications Of The Pcs-200Esb Sensor
2.3 General specifications of the PCS-200ESB sensor Operation Type of measurement non-contact proximity, capacitive technology • Linear measuring range varies depending on Linearization Module used • Frequency response limited by the Linearization Module used • Accuracy < 2.5 % of reading at mid-range •...
Page 17: Installation Of The Lin-300 Protection Boxes
Note: Be carefull when handling the cable. Do not kink the cable and avoid forming sharp bends. Figure 2 : Inside view of the ABS protection box Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 18: Installation Of The Protection Box
• Drill • Concrete drill bit 8mm (5/16’’) • Anchor setting punch • Ratchet set • 3/4’’ conduit hole saw or knockout punch set for 3/4’’ liquidtight fittings • Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 19: Preparing The Holes For The Liquidtight Connectors
2. Drill holes and install the the liquidtight connectors. Refer to Figure 5 : “Mounting the liquidtight connectors on ABS protection box”. Figure 5 : Mounting the liquidtight connectors on ABS protection box Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 20: Fastening The Protection Box
2. Fasten the protection box as shown. BRACKET WASHER HOLE: DRILL BIT 5mm (13/64'') TAP DRILL 1/4-20 or M6-1.00 DEPTH: 19mm (3/4'') ON STEEL Figure 7 : Fastening the ABS protection box on steel Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 21 HOLE: DRILL BIT 8mm (5/16'') DEPTH: 29mm (1-1/8'') ON CONCRETE Figure 8 : Fastening the ABS protection box on concrete Figure 9 : Anchor setting punch for concrete anchors Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 22: Installation Of The 14 X 12 X 8 Metal Protection Box
• installation of the protective conduits; Sufficient clearance is necessary to open the door for easy access • of components. Figure 11 : Suitable location for a protection box Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 23: Installation Of The Protection Box
Hammer drill • Drill • Concrete drill bit 8mm (5/16’’) • Punch • Ratchet set • 3/4’’ conduit hole saw or knockout punch set for 3/4’’ liquidtight fittings • Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 24: Preparing The Holes For The Liquidtight Connectors And Grounding Assembly
Do not misplace the anti-vibration rubber mounts added to the mounting panel assembly. Figure 13 : Removing the mounting panel and anti-vibration mounts Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 25 3. After visualizing the routing of all cables, drill holes for the liquidtight connectors. Refer to Figure 15 : “Mounting the liquidtight connectors”. 4. Install the connectors. Figure 15 : Mounting the liquidtight connectors Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 26: Fastening The Protection Box
The protection box can be mounted on a concrete wall or, whenever possible, directly onto the structure of the stator or machine casing. Figure 17 : Mounting holes location Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 27 2. Fasten the metal protection box as shown (refer to Figure 19 : “Fastening the protection box on concrete”). Figure 19 : Fastening the protection box on concrete Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 28: Grounding The Protection Box
2. Fasten the AWG #8 copper wire to the structure according to Figure 21 : “Fastening the ground wire to grounded structure”. Figure 21 : Fastening the ground wire to grounded structure Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 29 Figure 22 : “Fastening the grounding wires to the protection box”. Figure 22 : Fastening the grounding wires to the protection box Copyright © VibroSystM Inc., 2010 LIN-300 Protection Boxes_Installation - Rev. 0...
Page 31: Installation Of Lin-300 Series Modules
The extension cable can be assembled on site, using 4-conductor shielded cable and an M12 connector, • or a standard molded M12 cable assembled can be used. The standard cable offered by VibroSystM is a molded M12 cable, 30m (100 ft.) long, and is rated for a maximum operating temperature of 80 °...
Page 32: Supplies Needed
2.8 Nm [25 in-lb] The ground lug must not come in • contact with neither SMA con- nector nor M12 connector. Figure 24 : Triaxial cable connected to a LIN-300 Series module Copyright © VibroSystM Inc., 2010 LIN-300 Series Modules_Installation - Rev.4...
Page 33: Connection Of Modules Fed By An External Power Source
- wiring assignment”. Correspondence with standard molded M12 cable is shown in Table 1: ”Extension cable pin- out”. Figure 26 : M12 Female Connector for field assembled extension cable - wiring assignment Copyright © VibroSystM Inc., 2010 LIN-300 Series Modules_Installation - Rev.4...
Page 34: Connection Of The M12 Extension Cable (Power Input And Signal Output)
When the ratchet mechanical device is present, make sure the coupling nut is well tightened, and the connector is correctly seated. A firm finger-tight connection suffice to prevent loosening. Copyright © VibroSystM Inc., 2010 LIN-300 Series Modules_Installation - Rev.4...
Page 35: Connection Of Modules In A Protection Box With Optional Power Supply
The protective conductor terminal must be connected to a grounding point in compliance with local regulations. Grounding is essential for safety purposes as well as to provide better efficiency against ESD and EMI perturbations. Copyright © VibroSystM Inc., 2010 LIN-300 Series Modules_Installation - Rev.4...
Page 36: Connection Of The Power Source Cable
Caution The ground wire must be of a gauge equal to, or heavier than, the line and neutral wires. Figure 29 : Triaxial cable connected to a LIN-300 Series module Copyright © VibroSystM Inc., 2010 LIN-300 Series Modules_Installation - Rev.4...
Page 37: Connection Of The Signal Output Extension Cable
• Bottom LIN-300 module = OUT2 terminals • Table 2: Signal output cable suggested connection OUT (+) OUT 1 GND (-) Black OUT (+) White OUT 2 GND (-) Green Copyright © VibroSystM Inc., 2010 LIN-300 Series Modules_Installation - Rev.4...
Page 38: Verification
Error condition # 2: the LED turns on for one second, followed by two brief flashes, to indicate that the distance to the target is below the minimal detection range. Copyright © VibroSystM Inc., 2010 LIN-300 Series Modules_Installation - Rev.4...
Page 39: Lin-300 Series Modules - General Specifications
Up to 95%, non condensing • Physical characteristics Die cast aluminium compact casing body • Dimensions: A - Height 44.5mm [1.75 in.] B - Width 82.5mm [3.25 in.] C - Length 139.5mm [5.5 in.] Copyright © VibroSystM Inc., 2010 LIN-304S and LIN-306S Specifications_Rev. 1...

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Lin-300 series Lin-304s-6i-0.3/4.3 Lin-306s-6i-0.3/6.3

VibroSystM PCS-200ESB Installation Manual

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