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Summary of Contents for Ingersoll-Rand FORCE5i FA5i-MRA
- Page 1 Product Information ® Model FA5i-MRA (ANSI) Man Rider Save These Instructions Form MHD56349 Edition 1 February 2006 71475925 2006 Ingersoll Rand Company ©...
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Page 2: Product Description
Only allow Ingersoll Rand trained Technicians to perform maintenance on this Product. For additional information contact Ingersoll Rand or nearest Distributor. For additional supporting documentation refer to Table 1 on page 2 for Product Safety and Information Manuals. Manuals can be downloaded from www.winchandhoistsolutions.com The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance, increased maintenance and may invalidate all warranties. -
Page 3: Specifications
SPECIFICATIONS Model Code Explanation Example: FA5i-MRA24MK1G FA5i Series (Capacity): FA5i = 6,875 lbs (3,118 kg) Personnel Rating; 11,000 lbs (4,990 kg) Utility Rating Designation: = Man Rider ANSI A10.22-1990 Drum Length (Distance between drum flanges): = 12 inch (305 mm) = 16 inch (406 mm) = 24 inch (610 mm) Standard (Refer to Table 4 on page 4 for drum lengths) = 30 inch (762 mm) -
Page 4: Installation
Table 2: Specifications Air System Minimum Air System Air Motor Pipe Drum Drum Flange Sound Pressure Hose Size (inside Air Consumption Inlet Size Barrel Diameter Diameter Level Rated Operating diameter) (at rated pressure and load) Pressure scfm cu.m/min inch inch inch inch 90 psig (630 kPs/6.3... -
Page 5: Air Supply
4. When a lead sheave is used, it must be aligned with center of drum. The diameter Wire Rope of lead sheave must be at least 18 times diameter of wire rope. Always maintain at least three full, tight wraps of wire rope on drum. CAUTION Winch Guard •... -
Page 6: Operation
Motor Initial Winch Operating Checks For optimum performance and maximum durability of parts, provide recommended air Winches are tested for proper operation prior to leaving the factory. Before the winch supply as measured at motor inlet. Refer to Table 2, “Specifications,” on page 4. The is placed into service the following initial operating checks should be performed. - Page 7 platforms from a winch load line so that they are familiar with the requirements of Emergency Lowering Precautions the hoisting system and are able to recognize the associated hazards and take appropriate measures. Records of training programs shall be maintained. 1.
- Page 8 Automatic Band Brake (optional feature) Limit Switch The automatic brake is a spring applied, air released brake which utilizes an air actuated, spring loaded cylinder, that automatically disengages brake when motor is Pre-set limit switch settings prevent winch wire rope payout and haul-in by stopping operated.
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Page 9: Winches Not In Regular Use
be conducted by an experienced inspector to determine the suitability of WARNING the wire rope to remain in service. 3. AIR SYSTEM (WEEKLY). Visually inspect all connections, fittings, hoses and • All new, altered or modified equipment should be inspected and tested by components for indication of air leaks. -
Page 10: General Lubrication
CAUTION General Lubrication • Do not over fill. Excess oil will reduce operating efficiency and increase oil Correct lubrication is one of the most important factors in maintaining efficient temperature. winch operation. 1. The recommended grade of oil must be used at all times. Use of unsuitable oil To ensure correct performance, highest efficiency and long life, it is essential that may result in excessive temperature rise, loss of efficiency and possible damage lubricating oil be maintained at correct level. - Page 11 PRODUCT INFORMATION GRAPHICS Fill Plug Drum Position Reduction Gear Assembly Level Plug DRUM Position Inboard Upright (Dwg. MHP0133) (Dwg. MHP0140) (Dwg. MHP2686) (Dwg. MHP1348) (Dwg. MHP2688) (Dwg. MHP0191) Form MHD56349 Edition 1...
- Page 12 PRODUCT INFORMATION GRAPHICS CONTINUED Wire rope take-off for overwind operation (viewed from winch outboard end) Arrows indicate direction of wire rope haul-in for overwind operation (Dwg. MHP0661) Form MHD56349 Edition 1...
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Page 13: Service Notes
SERVICE NOTES Form MHD56349 Edition 1... - Page 14 SERVICE NOTES Form MHD56349 Edition 1...
- Page 15 SERVICE NOTES Form MHD56349 Edition 1...
- Page 16 www.winchandhoistsolutions.com...
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