Ingersoll-Rand Force 5 Parts, Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. Ingersoll-Rand Manuals
  4. Winches
  5. Force 5
  6. Parts, operation and maintenance manual
Ingersoll-Rand Force 5 Parts, Operation And Maintenance Manual

Ingersoll-Rand Force 5 Parts, Operation And Maintenance Manual

Hide thumbs Also See for Force 5:
Table of Contents

Advertisement

Quick Links

PARTS, OPERATION AND MAINTENANCE SUPPLEMENT
K5C2 AND K5C2-E CONTROL VALVE
REPLACEMENT FOR K5B AND K5C CONTROL VALVE
(Dwg. MHP2037)
READ THIS SUPPLEMENT BEFORE USING THIS PRODUCT. This
supplement
redesigned components not covered in original manual. Make this
supplement available to all persons responsible for the installation,
operation and maintenance of this product.
Use this supplement in conjunction with the appropriate Parts, Operation and
Maintenance Manual.
Form MHD56213
Edition 7
October 2001
71365878
© 2001 Ingersoll-Rand Company
contains
important
information
covering
Form MHD56213
options
and

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Force 5 and is the answer not in the manual?

Questions and answers

Related Manuals for Ingersoll-Rand Force 5

Summary of Contents for Ingersoll-Rand Force 5

  • Page 1 Make this supplement available to all persons responsible for the installation, operation and maintenance of this product. Use this supplement in conjunction with the appropriate Parts, Operation and Maintenance Manual. Form MHD56213 Edition 7 October 2001 71365878 © 2001 Ingersoll-Rand Company...

  • Page 2: Safety Information

    Warning is used to indicate the presence of a hazard which can cause severe Ingersoll-Rand cannot know of, or provide all the procedures by injury, death, or substantial property which product operations or repairs may be conducted and the damage if the warning is ignored.

  • Page 3: Installation

    INSTALLATION 4 x 0.44 Control Valve Replacement (11.18 mm) Refer to Dwg. MHP2274 on page 16. Replacement of K5B control valve with K5C2 control valve. 1.62 in. Remove capscrews (102) and (255), and washers (196) from (41.15 mm) exhaust flange cap (254). Discard gasket (317). Remove capscrews (951) and washers (949) from control valve.

  • Page 4: Emergency Stop And Overload System

    Emergency Stop Reset Emergency Stop and Overload System Refer to Dwg. MHP2180 on page 12. Air supply line is connected to air control valve. When emergency stop or overload valve is activated, all winch movement will stop. • If winch continues to move (payout load) after emergency stop activates, brake(s) are not holding load and may require adjustment or repair.

  • Page 5: Brake Connections

    Overload Valve Adjustment Overload Valve Reset (Dwg. MHP2216) (Dwg. MHP2049) Checking Overload Valve Setting Brake Connections Attach load line to a load that is calibrated to maximum load Refer to Dwg. MHP2182 on page 14 and Dwg. MHP2198 on page for which winch is rated.

  • Page 6: Maintenance

    MAINTENANCE If pilot valve is not damaged it is not necessary to disassemble K5C2 Control Valve Disassembly completely. Remove plug (912). Refer to Dwg. MHP2036 on page 10. Remove pilot valve assembly (910) as an assembly. Discard and replace pilot valve assembly (910) if necessary. Handle Removal K5C2-E Control Valve Disassembly If handle is not damaged it is not necessary to disassemble...
  • Page 7 Remove and discard ‘O’ ring (716), gasket (714) and ‘O’ ring Place poppet seal (907) into poppet cap (906). Place this (713) from piston. assembly into valve housing and seat on piston (922). Do not remove seal from piston, if piston appears damaged or Place spring (905) over this assembly.
  • Page 8 Emergency Stop Assembly Mounting Control Valve Insert spring (711) into valve housing (917). Secure Control Valve Assembly to intake manifold using Place ‘O’ rings (703) on plunger (707). capscrews (951) and washers (949). Use new gaskets (946) Insert plunger into valve housing. between control valve and manifold.

  • Page 9: Service Notes

    SERVICE NOTES MHD56213 - Edition 7...
  • Page 10 K5C2 CONTROL VALVE ASSEMBLY DRAWING Note: Brake fitting K5C Control Valve Old Version OPTIONAL 0.720 New Style Piston, item 922 Shown From Cap (906) end (Dwg. MHP2036) Note: Item numbers (957-959) will be different depending upon Parts, Operation and Maintenance Manual. * Item 920 is not sold with any valve parts.
  • Page 11 K5C2 CONTROL VALVE ASSEMBLY PARTS LIST Description Item Description Total Part Item Total Part of Part of Part Number Number Tag, No FA2B 71392757 Refer to Control Valve Assembly Config. Kits ‘O’ Ring 71357198 on page 18 ‘O’ Ring 51651 Capscrew 71342034 27925-S...
  • Page 12 EMERGENCY STOP AND OVERLOAD K5C2-E VALVE ASSEMBLY DRAWING Note: Brake fitting 0.720 New Style Piston, item 922 Shown From Cap (906) end (Dwg. MHP2180) MHD56213 - Edition 7...
  • Page 13 EMERGENCY STOP AND OVERLOAD K5C2-E VALVE PARTS LIST Description Item Description Total Part Item Total Part of Part of Part Number Number ‘O’ Ring 52537 Refer to Piston (Note 3) 28735-S Config. Control Valve Assembly Kits ‘O’ Ring 71355796 on page 18 Washer 71271985 27491...
  • Page 14 BRAKE LINE CONNECTION FOR K5C2 PARTS DRAWING AND LIST (Dwg. MHP2182) Description Item Description Total Part Item Total Part of Part of Part Number Number Fitting, Connector 2 (3) 71367908 Fitting, Elbow 1 (2) 71367767 Shuttle Valve 50277 Fitting, Connector 71367759 Fitting, Elbow 71372650...
  • Page 15 BRAKE LINE CONNECTIONS PARTS DRAWING AND LIST (Dwg. MHP2198) Description Item Description Total Part Item Total Part of Part of Part Number Number Fitting, Tee 51707 Fitting, Connector 54274 Fitting, Pipe 51704 Fitting, Elbow 71375349 Bushing 71039416 Fitting 55014 Fitting, Nipple 51034 Locknut 55013...
  • Page 16 K5C2-SKB CONTROL VALVE KIT PARTS DRAWING Note: Refer to ‘Table 1 Brake Line Connection’ on page 8 and Dwg. MHP2182 on page 14 for applicable brake configuration. All fittings and plugs may not be needed. Discard any unused parts. (Dwg. MHP2274) MHD56213 - Edition 7...
  • Page 17 K5C2-SBK CONTROL VALVE KIT PARTS LIST Description Item Description Total Part Item Total Part of Part of Part Number Number Control Valve Kit* K5C2-SBK Fitting, Tee 71367916 Capscrew 51471 Fitting, Elbow 71367924 Lockwasher 50200 Hose 1 ft. 50923 Exhaust Flange K5B-276 Fitting, Hose End 51029...
  • Page 18 REFERENCE MANUALS AND SERVICE KITS Item Total Part Kit Description Number • 780 Control Valve Service Kit Standard (includes items 901, 902, 904, 905, 907, 918, 921, 923-925, 27240 935, 937, 938, 941, 942, 946, 949 and 951) Handle Assembly Kit (includes items 901, 909, 930 and 935) 27239-1 Reverse Valve Kit (includes items 940, 943, 947 and 956) (FA2B and FA2B-E only) 27925-S...

  • Page 19: Limited Warranty

    WARRANTY LIMITED WARRANTY Ingersoll-Rand Company (I-R) warrants to the original user its I-R makes no other warranty, and all implied warranties Hoists and Winches (Products) to be free of defects in material including any warranty of merchantability or fitness for a...
  • Page 20 Ingersoll-Rand Support Chicago, IL world. Contact the nearest Production Equipment 131 W. Diversey Avenue Ingersoll-Rand office for the Group Elmhurst, IL 60126-1102 Ingersoll-Rand name and address of the 730 N.W. 107 Avenue Phone: (630) 530-3800 P.O. Box 24046...

Table of Contents