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Summary of Contents for Ingersoll-Rand FORCE5i FA2i-MRA
- Page 1 Product Maintenance Information ® Model FA2i-MRA (ANSI) Save These Instructions Form MHD56332 Edition 1 July 2010 71468144 © 2010 Ingersoll-Rand Company...
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Page 2: Records And Reports
Only allow Ingersoll Rand trained Technicians to perform maintenance on this product. For additional information contact Ingersoll Rand factory or nearest Distributor. The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards, decreased performance and increased maintenance and may invalidate all warranties. - Page 3 Lubricate grease fittings every 180 days or 500 hours. Gearbox Oil Level Check oil level in gearbox every 180 days or 500 hours. Replace oil yearly. It is recommended that the following work be completed by an Ingersoll-Rand trained service technician. 1 Year or 2 years or...
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Page 4: Inspection Report
INSPECTION REPORT Ingersoll Rand Force 5 Infinity Series Models FA2i, FA2.5i, FA5i or FA5Ti Air Winches Model Number: Date: Serial Number: Inspected by: Reason for Inspection: (Check Applicable Box) 1. Scheduled Periodic Inspection: (_____ Months _____ Years) Operating Environment: 2. Discrepancy(s) noted during Frequent Inspection Normal: ___ Heavy: ___ Severe: ___ 3. -
Page 5: Troubleshooting
TROUBLESHOOTING This section provides basic troubleshooting information. Determination of specific causes to problems are best identified by thorough inspections performed by personnel instructed in safety, operation and maintenance of this equipment. The chart below provides a brief guide to common winch symptoms, probable causes and remedies. SYMPTOM CAUSE REMEDY... -
Page 6: Maintenance
SYMPTOM CAUSE REMEDY Automatic Band Brake: Brake cylinder will not release. Band brake out of adjustment. Adjust band brake to maintain correct cylinder stroke. Leaking cylinder seals. If air is noticed escaping from cylinder breather when attempting to release brake, replace or repair cylinder. - Page 7 Limit Switch Winch Disassembly Refer to ‘Limit Switch Adjustment’ procedure in Product Information Manual. Refer to Dwgs. MHP0210 and MHP2773. Wire Rope Line Speed Monitor and Overspeed Alarm Adjustment 1. Remove wire rope from drum. 2. Operate winch to position reduction gear drain plug at its lowest position. Line speed monitor adjustments are limited to placement of sensor.
- Page 8 5. To remove connecting rods (459) from crankshaft (473), take out setscrew (478) Inspection and drive out taper pin (479) securing counterbalance to crankshaft. 6. Loosen capscrew (480), remove counterbalance, then pull off connecting rod All disassembled parts should be inspected to determine their fitness for continued rings (474), connecting rods (459), bushing (476) and sleeve (475).
- Page 9 (474). Install connecting rod rings (474) so chamfered side is next to Reduction Gear connecting rod (459). NOTICE 2. Place sleeve (475) on crankshaft (473), then install the connecting rod (459) assembly on the crankshaft (473). 3. Secure crankshaft counterbalance to the crankshaft with taper pin (479) and •...
- Page 10 15. Install splined hub (21) so splined side on outside diameter goes on first. Install 4. Lift the winch assembly, with a suitable hoist, approximately 6 inches (15 cm) capscrew in collar (13) and place on shaft (35). Maintain pressure on collar to off the floor or work bench.
- Page 11 12. Use extreme caution and pry short end of one spring (405) so that it is positioned behind the tab of arm (407). 13. Repeat step 12 for spring (406). CAUTION • Use caution when installing springs (405) and (406), springs are under tension.
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Page 12: Service Notes
SERVICE NOTES Form MHD56332 Edition 1... - Page 13 SERVICE NOTES Form MHD56332 Edition 1...
- Page 14 SERVICE NOTES Form MHD56332 Edition 1...
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Page 15: Torque Chart
TORQUE CHART Standard Coarse Thread Torque SAE Grade 5 SAE Grade 8 Size Lubricated PTFE Lubricated PTFE 1/4-20 8-10 12-14 9-10 5/16-18 17-20 13-15 25-28 18-21 11-13 3/8-16 31-35 23-26 14-16 44-49 33-37 20-22 7/16-14 49-56 37-42 22-25 70-79 52-59 31-36 1/2-13 75-85... - Page 16 www.ingersollrandproducts.com...
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