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Summary of Contents for Factor Hanzo

  • Page 2 Hanzo Manual...
  • Page 3 Subject to the following limitations, terms and conditions, Factor warrants to the original owner for the lifetime of the original owner of each new Factor bicycle or frameset that the bicycle If the bicycle is purchased as a gift, the original recipient of the gift is considered to be the frame or frameset is free of defective materials and workmanship.
  • Page 4 In the event that Factor prevails in any court action, you agree to reimburse Factor for the expenses, including attorney’s fees and expenses of litigation incurred by Factor in defending Labour and/or transport charges for full or part replacement, repair, return or changeover.
  • Page 5 Fork Installation ● Your Hanzo frame uses 1” upper and lower bearings combined with a tension rod that threads into the fork, retaining the bearings. You must first install the tapered ring onto the fork, ● be sure to grease both surfaces ●...
  • Page 6 Fork Installation ● Grease and install the top and bottom bearings ● Please the split ring into the top bearing, again greasing generously ● Grease and Insert the tension rod and tighten down until slightly more than where the fork can freely turn (over tightening somewhat)
  • Page 7 Di2 Wire Frame routing ● At this point its easiest to wire the frame prior to installing any other components ● Route the Di2 wires per normal, with the SP battery wire being left loose Discuss your particular arrangement of accessories and wiring with your ●...
  • Page 8: Seat Post Installation

    Seat Post Installation Minimum seat post insertion depth is 80mm ● Install Di2 Battery using the supplied rubber bung at this point, connect it to ● the seattube Di2 wire ● Slide the rubber SP gasket over the post ● Insert the GF reinforced SP clamp into the frame, using carbon paste to hold it in position Generously apply carbon assembly compound to the seat post and insert...
  • Page 9 Basebar Installation ● Note; you may find it simpler to route the basebar first prior to installing it, if so, proceed to the next page ● Prepare the basebar wedges by applying assembly compound to the wedges, and grease to the fasteners.
  • Page 10 Basebar Routing ● Consult with your mechanic about non-typical Di2 wiring such as sprint shifters etc, you may require more than one wire per bar end ● Pull your Di2 wires through to the center section of the bar prior to routing hydraulic hoses It is typically simpler to pull through your hydro hoses through the stem/Basebar, then extend them through to the bar ends ●...
  • Page 11 Basebar Routing ● At this point you’re likely to find it easiest to pull the Di2 wire and rear hydro hose up through the frame using an internal routing kit ● Note: At this point the ability to add preload will be reduced with the hose and wire passing through the tension rod limiting its ability to spin.
  • Page 12 Universal Extension mount Installation ● Apply Grease to all fasteners and attach the rear clamp to the adapter ● You may find it easy to pull the Di2 wires up through the mono-riser from the brake levers (Y cable) and the frame (coming from the charging point) at this point ●...
  • Page 13 TT extension installation ● The extensions can be trimmed to fit at either end, make sure to chamfer the ends of the bolting section if you cut them as there will be exposed aluminum. The round end of the extensions have been reamed to a 7cm depth, if you choose to cut these very short you may need to gently round file the inside of the extension to suit the outside diameter of your shifter.
  • Page 14 Mono Riser cutting ● Once your final fit has been determined, the mono riser should be cut to allow the extension mount cap to be installed. ● Proceed by finding your ideal pad stack, then loosening and lowering the extension mount ~3mm below that height. ●...
  • Page 15 Mono Riser cutting ● The 2nd mono riser cut should be done perpendicular to the steerer axis, and is best done using a Park Tool SG 7.2 saw guide where possible ● The edges should be lightly filed for a smooth chamfer Reinstall your universal adapter just above the cut line, allowing the Di2 wire to enter the mono riser ●...
  • Page 16 Di2 Junction install ● Install either the Di2 charging junction in the downtube, or the supplied blanking plate as appropriate ● All bolts should be lightly greased When installing water bottle cages be aware that this ● frame is designed to use a single bottle at a time, with the bottle mounted low on the Downtube or the seat tube.
  • Page 17 FDM Install ● Install either the supplied Front Derailleur Mount or Blanking plate for 1x setups ● Appropriate grommets can be installed at this time for Di2/Sram routing ● Lightly grease bolts ● Torque the FDM bolts to 3Nm...
  • Page 18 BB Install ● Your Hanzo frame is compatible with the PF BBCorrect standard, which is a modified Bbright arrangement. ● Loctite 641 should be used when installing the BB, as should high quality PF Bottom Bracket install tools Clean the inside of the frame bottom bracket &...
  • Page 19 RDH Install ● Your Hanzo frame is equipped with Factor’s floating ● Install the axle with the wheel reversed prior to tightening the RDH fixing screw, this will align the DS and NDS dropouts and the Thru Axle itself. ●...