CAS CI-150A Owner's Manual
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CAS CI-150A Owner's Manual

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Summary of Contents for CAS CI-150A

  • Page 2: Table Of Contents

    CONTENTS PRECAUTIONS ..............4 INTRODUCTION ............... 6 THE FEATURES OF CI-150A SERIES ......6 TECHNICAL SPECIFICATION ........7 MEASURE OF APPEARANCE ........9 FRONT PANEL ..............10 REAR PANEL ..............12 INSTALLATION & CONNECTION ......13 TEST MODE................ 14 CALIBRATION MODE............ 17 SET MODE .................

  • Page 5: Introduction

    Before using CI-150A series, it is recommended that you read this manual carefully so you may use this device to its full potential. THE FEATURES OF CI-150A SERIES (1) Features.

  • Page 6: Technical Specification

    TECHNICAL SPECIFICATION Analog Part & A/D Conversion Load cell excitation DC 5 V voltage Zero adjust range 0.05 mV∼5 mV 0.5 uV/D Input sensitivity 2 uV/D (CE) Nonlinearity 0.01 % F.S. A/D internal resolution 1/1,000,000 A/D external resolution 1/30,000(Max.) A/D conversion speed 320 times/sec Digital Part Full Digital Calibration...
  • Page 7 General Specification Power DC 9~24 V 1.5 A Size 110(W)×100(D)×66(H) Temperature -10℃∼＋40℃ Weight Approx 0.4 kg Power Consumption Approx 2W Option Part Option-1 RS-485(Serial) Option-2 Inner Clock Option-3 Analog Out Option-4 Relay (2 Input, 4 Output)

  • Page 8: Measure Of Appearance

    MEASURE OF APPEARANCE...

  • Page 9: Front Panel

    FRONT PANEL (1) Display lamp(■) ■ ST lamp: turn on when the weight is stable. ■ TARE lamp: turn on when tare weight is stored. ■ NET lamp: turn on when the current weight is NET weight. ■ HOLD lamp: turn on when the weight is held while weighing moving or alive things. ■...
  • Page 10 (2) Keyboard ■ Used to return the display to the 0. ■ User set the zero range within 4% or 10% of the maximum capacity(GEN.09). ■ Used to enter the TEST mode. ■ Used to weigh item by using the container. ■...

  • Page 11: Rear Panel

    REAR PANEL ■ POWER S/W : POWER ON/OFF ■ LOAD CELL : Port for connecting load cell 1 : EX+ 2 : EX- 3 : SIG+ 4 : SIG- 5 : GND ■ DC(POWER) : 9~24V 1.5A ■ SERIAL : RS-232C ■...

  • Page 12: Installation & Connection

    INSTALLATION & CONNECTION (1) Load Cell Connection Pin 1: Excitation voltage+ Pin 2: Excitation voltage- Pin 3: Sense voltage+ Pin 4: Sense voltage- Pin 5: Shield ■ Connecting method ▶Ref. Each L/C manufacturer's or model's SIG+ wire color could be EX - different.

  • Page 13: Test Mode

    TEST MODE (1) How to Enter Turn on the power while pressing the "ZERO" key on the front of the indicator. ※When test is done, Press SET key. (2) Available Keys Set key: Used for moving to the next test menu. Other keys: Used for changing the preset value.
  • Page 14 TEST 2 FUNCTION : Display test DISPLAY DESCRIPTION TEST 2 is performed. SET key : next menu If you press Set key, it will be moved to test 3 TEST 3 FUNCTION : A/D converter test DISPLAY DESCRIPTION Display digital value Display digital value of current weight.
  • Page 15 TEST 5 FUNCTION : Printer test(PRINTER) DISPLAY DESCRIPTION No error in printer. SET key : next menu Do this test after connection serial printer. TEST 6 (OPTION) FUNCTION : A-OUT test DISPLAY DESCRIPTION ▲ Key : Value change The output level of Aout is raised by 25% 25 P ZERO key : Cancel ▲...

  • Page 16: Calibration Mode

    CALIBRATION MODE (1) How to Enter Turn on the power while pressing “NET/GROSS” key on the front of the indicator. (2) Calibration Menu(CAL 1 - CAL 9) CAL 1: Maximum capacity set CAL 2: Minimum division set CAL 3: Zero & Span calibration CAL 5: Direct calibration CAL 6: Zero adjustment CAL 7: Factor calibration...
  • Page 17 CAL 1-2 FUNCTION : Setting Maximum Value Range of set value : 1 ~ 99,999 DISPLAY DESCRIPTION ▲ Key : Value change Max value = 5000 kg ◀ Key : Digit change ZERO Key : Cancel Max value = 20000 kg SET Key : Save and next menu ►...
  • Page 18 CAL 3 CAL 3-1 Function : Setting Multi Calibration Step Range of set value : 1 ~ 5 DISPLAY DESCRIPTION Setting multi calibration for step 1 ▲, ▼ Key : Value change STEP- 1 (CAL3-3 and CAL 3-4 are carried out once) ZERO Key : Cancel Setting multi calibration for step 5 SET Key : Save and next...
  • Page 19 CAL 3-3 Function: Setting Weight Range of set value: 1 ~ 99,999 DISPLAY DESCRIPTION It means the weight setting mode. LOAD 1 (Number = multi calibration number) ▲ Key : Value change ◀ Key : Digit change W=100.00 ZERO Key : Cancel 100.00 (unit: Kg or Ton) SET Key : Save and next menu...
  • Page 20 CAL 5 (Direct Calibration) CAL 5-1 Function: Direct input about the zero value of loadcell Range of set value: 1 ~ 99,999 DISPLAY DESCRIPTION ZE-CAL Direct zero input mode ▲ Key : Value change ◀ Key : Digit change 0.0000 ZERO Key : Cancel Loadcell zero = 0.0000 mV/V SET Key : Save and next...
  • Page 21 CAL 6 Function: Zero adjustment - calibration when any zeroing error occurs. DISPLAY DESCRIPTION Z-CAL Empty the load tray and press the setup key. ZERO Key : Cancel SET Key : Save and next The current weight value is displayed. 1234 menu Confirm 'Stable' and press the setup key.
  • Page 22 CAL 8 Function: Gravity Adjustment DISPLAY DESCRIPTION It means you accessed to the menu for the G-CAL gravity adjustment. ▲ Key : Value change Gr-CAL ◀ Key : Digit change Set the gravity for the production place. ZERO Key: Cancel 9.XXXX SET Key: Save and next Gr-SET...
  • Page 23 CAL 9 CAL 9-1 Function: Setting Dual Range Range of set value: 0 ~ 1 DISPLAY DESCRIPTION DUAL- 0 Dual range function is not used. ▲ Key : Value change ZERO Key: Cancel SET Key: Save and next menu DUAL- 1 Dual range function is used.

  • Page 24: Set Mode

    SET MODE (1) How to Enter Turn on the power while pressing the "TARE" key on the front of the indicator. (2) Available Keys Used to save inputted value and exit to menu selection. Used to set the current value to zero. Used to set the current value ×10.
  • Page 25 Classification Menu SubMenu 2. Communication COMM.05 Set COM1 Output Format Setting COMM.06 Set COM1 Output mode (2. COMM) COMM.07 Set COM2 Port COMM.08 Set COM2 RS-485C Baud Rate COMM.09 Set COM2 Out Data COMM.10 Set COM2 Output Format COMM.11 Set COM2 Output mode 3.
  • Page 26 1. General Function Menu-GEN.01: Set AD Speed Function AD Speed Setting Display Part Meaning ADC. 0 Converting speed 5 times per second ADC. 1 Converting speed 10 times per second ADC. 2 Converting speed 20 times per second Set Range (0 ~ 6) ADC.
  • Page 27 Menu-GEN.06: Set Stable Weight Range Function Stable Weight Range Setting Display Part Meaning Set Range STAB XX Stability lamp is turned ON when weight change is such that the width (0 ~99) Initial Value : of change in a given time is within the set value x 0.5 division 1x 0.5 division Note 1.
  • Page 28 Menu-GEN.09: Set Zero Key Range Function Zero Key Range Setting Display Part Meaning Set Range ZKR. XX (0~99) Initial Value : Zero operates up to within +/- ᄋᄋ% of the maximum weight 10 % Menu-GEN.10: Set Tare Key Range Function Tare Key Range Setting Display Part Meaning...
  • Page 29 Menu-GEN.14: Set Hold Canceling Conditions Function Hold Canceling Conditions Setting Display Part Meaning Set Range HD-C.00 Hold is canceled when it becomes zero (0~2) HD-C.01 Hold is canceled when Hold key is entered HD-C.02 Hold is canceled when Hold less key entered Menu-GEN.15: Set average hold time Function Set average hold time...
  • Page 30 2. Communication Setting Menu-COMM.01: Equipment Number Function Equipment Number Display Part Meaning Set Range D-ID. XX (0 ~ 99) Desired device ID may be entered. Initial Value : 0 Note 1. This function can be used as the indicator unique ID when using COMMAND mode. Menu-COMM.02: Set COM1 Port Function Com1 Port Setting (Parity-RS232)
  • Page 31 Function COM1 Output Format Display Part Meaning Set Range CFM1. 0 22 byte of CAS (0 ~ 2) CFM1. 1 10 byte of CAS CFM1. 2 18 byte Format(AND, FINE) Note 1. Refer to <Appendix 1> for the communication format Menu-COMM.07: COM1 Communication Method...
  • Page 32 Function COM2 Output Format Display Part Meaning Set Range CFM2. 0 22 byte of CAS (0 ~ 2) CFM2. 1 10 byte of CAS CFM2. 2 18 byte Format(AND, FINE) Note 1. Refer to <Appendix 1> for the communication format Menu-COMM.11: COM2 Communication Method...
  • Page 33 Print use Setting Display Part Meaning Printer is not used PTYP. 0 Set Range PTYP. 1 CAS DEP Ticket Print Standard Type (0 ~ 3) PTYP. 2 CAS DLP Label Print Standard Type PTYP. 3 CAS BP Label Printer Menu-PRT.02: Print Form...
  • Page 34 Barcode (net weight) 6 byte Item Number 2 byte Print count 2 byte Date 10 byte Time 8 byte  CAS BP Series Printer Protocol .Parameter Description Data Length Gross Weight 7 byte Tare Value 7 byte Net Weight 7 byte Net (‘.’...
  • Page 35 Menu-PRT.03: Set Print Line feed Function Set Print Line feed Display Part Meaning Set Range PLFD. 1 (0~9) Set a spacing between lines as the set value upon printing Initial Value: 1 Menu-PRT.04: Set Print Condition Function Set Print Condition Display Part Meaning Print out only if the weight value is +...
  • Page 36 4. RTC Setting (Option) Menu-RTC.01: Set Date Function Set Date Number Key Display Part Meaning : Data Designation 10.08.17 August 17th, 2010 Menu-RTC.02: Set Time Function Set Time Number Key Display Part Meaning : Data Designation 11.30.10 30 minutes and 10seconds past 11 o'clock...
  • Page 37 5. Analogue Output Setting (Option) Menu-AOUT.01: A-out activation range setting Function Set A-Out range Display Part Meaning Set Range AOBI. 0 Unipolar(operating in +weight) (0, 1) AOBI. 1 Bipolar(operating in ±weight) Menu-AOUT.02: V-out range setting Function V-out range Display Part Meaning VRAN.
  • Page 38 Menu-AOUT.06: Maximum weight of A-out Function Maximum Output Weight Value upon Using Analog Out option Display Part Meaning Set Range 1000 Maximum output at 1000 kg (0 ~ Max weight) 2000 Maximum output at 2000 kg Initial value : Max weight Menu-AOUT.07: Adjust zero of A-out Function Adjust the Zero Output upon Using Analog Out option...
  • Page 39 6. Relay Setting (Option) Menu-EXIO.01: Set Relay mode Function Set Relay mode Display Part Meaning EXMD. 0 Limit Mode Set Range EXMD. 1 Limit type Checker Mode (0 ~ 4) EXMD. 2 Checker Mode EXMD. 3 Programmable Mode EXMD. 4 Packer Mode ※...
  • Page 40 <Limit type Checker Mode> Note. 1. Set value input requirement: SP2 > SP1 2. Relay Output LOW : SP1 ≥ W  ON HIGH : W ≥ SP2  ON Finish(OK) : SP1 < W < SP2  ON Near zero: Set value ≥ 0 range output...
  • Page 41 <Checker Mode> Note. 1. Set value input requirement: SP2 > SP 1 2. Relay Output LOW : SP1 ≥ W  ON HIGH : W ≥ SP2  ON Finish(OK) : SP1 < W < SP2  ON Near zero: Set value ≥ 0 range output 3.
  • Page 42 <Programmable Mode> Note. 1. Set value input requirement: SP4 > SP3 > SP2 > SP1, SP5 > SP6 > SP7 > SP8 2. Relay Output Step 1 : W ≥ SP1  ON, W ≤ SP8  OFF Step 2 : W ≥ SP2  ON, W ≤ SP7  OFF Step 3 : W ≥...
  • Page 43 <Packer Mode> Note. 1. Set value input requirement: SP2 > SP1 2. T1 : Start Delay Time for completed Relay T2 : Operating Duration Time for completed Relay EXT IN : Set the Start key 3. Relay Output Step 1 : Start  ON, (W ≥ SP1 – SP3)  OFF Step 2 : Start ...
  • Page 44 Weighing Output Information per Mode Relay Mode OUT 1 OUT 2 OUT 3 OUT 4 Step 1 Step 2 Zero Finish(Stable) ᆷ 1_Limit Mode SP1 ≤ W SP2 ≤ W HIGH Finish(OK) ᆷ 2_Limit type Checker Mode Zero W ≤ SP1 SP2 ≤...
  • Page 45 Menu-EXIO.02: Set Ext Input 1 Function Set Ext Input 1 Display Part Meaning EIN1. 00 External In1 is zero key EIN1. 01 External In1 is tare/tareless key Set Range EIN1. 02 External In1 is print key (0~5) EIN1. 03 External In1 is hold key EIN1.

  • Page 46: Weighing Mode

    Weighing Mode (1) How to Enter Turn ON/OFF switch on and you will enter the Weighing Mode. (2) Key Usage in Weighing Mode Return the display to the ZERO. Used to subtract the weight of container placed on the platform. When this key is pressed, the scale stores current weight as the tare weight.
  • Page 47 (3) Main Usage of CI-150A (Example 1 - Example 5) ■ Example 1. Zero Compensation Display & Key On platform Description Step 1 Empty Zero point drift. TAR E NE T HOL D ZER O Press ZERO key when ☞ ZERO Step 2 the weight is stable.
  • Page 48 ■ Example 2. Tare Function Usage Display & Key On platform Description Step 1 Container Tare weight: 200kg TAR E NE T HOL D ZER O Store current weight as ☞ TARE Step 2 Container the tare weight. To be turned on tare lamp means that tare is Step 3 Container...
  • Page 49 ■ Example 3. To display NET or GROSS weight. Display & Key On platform Description Article weight: 10.00kg Container Tare weight: 5.00kg Step 1 And Content Net weight is on the (Article) display now. TAR E NE T HOL D ZER O ☞...
  • Page 50 ■ Example 4. Set point changing (1) How to Enter In weighing mode, press and hold SET key, then move to menu mode. In the menu, use ▲ key and SET key, move to 3. SP menu. Display & Key On platform Description SP-1...
  • Page 51 ■ Example 5. Print weighing data Display & Key On platform Description Step 1 Article TAR E NE T HOL D ZER O ☞ PRINT Step 2 Press PRINT key. Step 3 Weighing data is printed. TAR E NE T HOL D ZER O...

  • Page 52: Communication Pin Map

    RS232 Communication Pin Map Note. BP-DT4 pin map is twisted Rx(3), Tx(2). RS485 Communication Pin Map (Option) RS-485 transmit signals with the voltage difference, which are more stable for electric noises than other communication methods. In addition, the AC Power Cable or other electric wires should be placed separately, and the shield cable (0.5Φ...
  • Page 53 EXT Input / Output Connection (Option) ※ If 5 to 24 voltage applies to input terminals, a signal inputs to each of terminal.

  • Page 54: Appendix

    Data (8 bytes) └──┘ └──┘ └──┘ US (Unstable) GS (Gross Weight) Unit (kg/t) ST (Stable) NT (Net Weight) OL (Overload) * 22 Bytes for CAS (Relay status) Data (8 bytes) CR LF └──┘ └──┘ │ │ │ └──┘ US (Unstable)
  • Page 55 *Weight Date (8 byte) Example Byte No weight 13.5kg ‘ ‘ ‘ ‘ ‘ ‘ ‘ ‘ ‘1’ ‘3’ ‘.’ ‘5’ 135kg ‘ ‘ ‘ ‘ ‘ ‘ ‘ ‘ ‘1’ ‘3’ ‘5’ ‘ ‘ -135kg ‘-‘ ‘ ‘ ‘ ‘ ‘...
  • Page 56 Appendix 2> Command Mode 1 Description CAS <NT-500 Command> Indicator Reception Function Indicator Response dd RW CR LF Request for Weight Data Transmit the data in the set format upon command input Execute the zero and retransmit dd MZ CR LF to PC...
  • Page 57 Appendix 3> Command mode 3 Description CI-5000 : Transmission only if data is requested ( 1 byte communication) Appenix 5> ASCII Table CHA CODE CHA CODE CHA CODE CHA CODE CHA CODE CHA CODE Space “ & ‘ < >...
  • Page 58 Appendix 4>MODBUS-RTU PROTOCOL The registry read and write shown below of MODBUS-RTU protocol can be managed based on the requirements included in the reference document regarding the Modicon PI-MBUS-300 standard. For selection of communication with Modbus-RTU, the serial communication settings paragraph has been included.
  • Page 59 FUNCTION 3: Read holding registers Request Register1 Address Funcion No. register 2 bytes Address 0x03 0x0000 0x0002 Total. bytes = 8 Reply Address Funcion No.bytes Register1 Register2 2 bytes 0x03 0x04 0x0064 0x00C8 Total. bytes = 3 + 2*No. register + 2 -number of register = number of modbus register to be read, start at address 1 register.
  • Page 60 Communication Error Management The management of communication data error must be controlled by CRC (cycle redundancy check). If a communication error occurs, the slave does not reply to any request. The master must consider the time-out before receiving the reply. If no reply is received, it can be inferred that a communication error has occurred.
  • Page 61 Register List The Modbus-RTU protocol registers capable of being executed in this instrument are as follows. R = Register that can be used as read-only W= Register that can be used as write-only R/W = Register that can be used as for both read and write H = Higher word of the Double word composing the register L = Lower word of the Double word composing the register Saving to...
  • Page 62 40038 Ext_Output 40042 Analog out Span Weight H 0~99999 40043 Analog out Span Weight L 0~99999 40044 Analog out Zero Adjust H 0~99999 40045 Analog out Zero Adjust L 0~99999 40046 Analog out Span Adjust H 0~99999 40047 Analog out Span Adjust L 0~99999 Analog Out V-Out range 40050...
  • Page 63 40084 Zero key range 0~99 40085 Tare key range 0~99 40086 Initial zero range 0~99 40087 Overload range 40088 reserved 1 : Zero 2 : Tare Zero, Tare, Gross/Net, 3 : Gross/Net 40089 Hold, Tare Clear, Hold 4 : Hold Clear 5: Tare Clear 6: Hold Clear...

  • Page 64: Error Message

    Error Message 1. Errors that can occur in weight calibration mode Error Cause Solution Lower resolution. Resolution = maximum allowed weight/value of 1 increment. The set resolution has exceeded the Err 20 Adjust maximum allowed weight in CAL 1 of weight calibration allowance limit of 1/30,000.
  • Page 65 2. Errors that can occur in weighing mode Error Cause Solution Due to unstable load the weighing scale cannot Move the weighing scale to a flat, vibration-free Err 01 be reset. surface and turn on the power. Load cell is not properly connected or there is a Check if the main body and the load plate are Err 02 problem with the A/D convertor.
  • Page 66 MEMO...
  • Page 67 MEMO...
  • Page 68 MEMO...

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