CAS CI-200 Series Manual
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CAS CI-200 Series Manual

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Summary of Contents for CAS CI-200 Series

  • Page 2 Cautions for Your Safety Please comply with 'Cautions for Your Safety', which will lead you to use the product safely and properly to prevent any dangerous situations. Cautions are divided into 'Warning' and 'Alert', which mean as follows. ■ Keep this manual in a place where product users can find out, after finish reading it. ■...
  • Page 3 Warning Never disassemble, repair or retrofit the Ensure the power plug to be fully Ensure the grounding of the product. product. inserted to prevent shaking. Poor grounding might cause failure or It might exclude the product from the Any instable connection might cause electric shock upon electric leak.
  • Page 4 Attention Check the weighing error anytime for Avoid any sudden shock to the product. Find a proper place to attach the rubber the accurate weighing. It might damage the product to fail the pad at the bottom of the indicator, Any use out of the allowed tolerance accurate weighing.

  • Page 5: Table Of Contents

    Contents 1. Features ................1-1. Features..................9 1-2. Major Functions................9 1-3. Analog and A/D Conversion ............10 1-4. Digital and Display ..............10 1-5. General Specifications.............. 11 1-6. Communication and Option ........... 11 ...........12 2. Specifications in Appearance 2-1. External Dimension ..............12 2-2.
  • Page 6 11-2. How to Connect Serial Communication Devices ....73 11-2-1. How to Connect an Auxiliary Display..........11-2-2. How to Connect a Label Printer ............11-3. RS-232 Communication Protocol..........73 11-3-1. 22 Bytes for CAS................11-3-2. 10 Bytes for CAS................11-3-3. A18 Bytes for AND.................................76 12.
  • Page 7 In addition, it is designed for the user-friendly programs for the easier use of indicator by any user with the built-in message display functions to help users understand the product. Please use the product right and sufficiently utilize functions of CI-200 series as you read this manual thoroughly before using CI-200 series.

  • Page 8: Features

    1. Features 1-1. Features  Suitable for the platform and bench type scale and weighing system  Easy operations  Simple and prompt full digital calibration (automatic weight setup at once)  Weight backup functions [restoring weight at the power supply On/Off] ...

  • Page 9: Analog And A/D Conversion

    1-3. Analog and A/D Conversion DC 5V (350Ω maximum 8 possible connections) Applied voltage for load cell 0 ~ 2mV/V Zeroing range 0.5 uV / D (OIML, )Ntep, KS Input sensitivity 0.5 uV / D (Non OIML, )Ntep, KS 0.01% Full Scale Non-straightness 1 / 520,000 A/D internal resolution...

  • Page 10: General Specifications

    1-5. General Specifications AC 100~240 V (DC 12V, 1.25A) AC Adapter -10℃ ~ 40℃ Operating temperature CI-200A 139mm(H) x 206mm(L) x 91.05mm(W) CI-201A Product size CI-200S 169.5mm(H) x 250mm(L) x 83mm(W) CI-200SC CI-200A About 1.3kg CI-201A Product weight CI-200S About 1.5kg CI-200SC 1-6.

  • Page 11: Specifications In Appearance

    2. Specifications in Appearance 2-1. External Dimension (CI-200A, CI-201A)
  • Page 12 (CI-200S, CI-200SC)

  • Page 13: Front Panel Descriptions

    2-2. Front Panel Descriptions CI-200A CI-201A...
  • Page 14 (1) Main Display (Weight Display) A. Displaying the value of gross or net weight. B. Displaying error messages for any abnormal motion or weigh setup error/ C. Displaying the status value for the Set Mode and weight setup mode. (2) Status Display (Lamp) LED Lamp LCD Status Display Descriptions...
  • Page 15 CI-200S CI-200SC...
  • Page 16 (1) Main Display (Weight Display) A. Displaying the value of gross or net weight. B. Displaying error messages for any abnormal motion or weigh setup error/ C. Displaying the status value for the Set Mode and weight setup mode. (2) Status Display (Lamp) The weighed weight is stable.
  • Page 17 (3) Keyboard Function Key * Some functions can be defined to the needs. (The function set at F17 in the Set Mode will be operated.) * Some functions can be defined to the needs. (The function set at F18 in the Set Mode will be operated.) Number Key * It enters 1 in the input mode.
  • Page 18 * It enters 9 in the input mode. * Use it to check the remaining capacity of battery. * Use it to correct any wrong input while entering data. * Use it to enter a decimal point (.) in the weight setup mode and weighing mode.

  • Page 19: Rear Panel Descriptions

    2-3. Rear Panel Descriptions CI-200A, CI-201A  SEALING Use it to set the weight (calibration). (CAL S/W)  POWER * Use it for the power supply.  LOAD CELL A port to connect load cell.  RS-232C Serial Com 1 and Com 2 port (connect PC or printer) It is a terminal for grounding to improve electric noises, which is connected to the grounding line upon any abnormalities in the product.
  • Page 20 CI-200S, CI-200SC SEALING, F/G RS-232C LOADCELL POWER  SEALING Use it to set the weight (calibration). (CAL S/W)  POWER * Use it for the power supply. A port to connect load cell.  LOAD CELL  RS-232C Serial Com 1 and Com 2 port (connect PC or printer) It is a terminal for grounding to improve electric noises, which is connected to the grounding line upon any abnormalities in the product.

  • Page 21: How To Install

    3. How to Install 3-1. How to Connect Load Cell Connect the load cell connector to the load cell port on the back of the indicator. * How to connect the load cell to the connector. Pin Function Number EXC+ SEN+ EXC- SEN-...

  • Page 22: Weight Setup Mode

    4. Weight Setup (Calibration) Mode What is the weight setup? It refers to the calibration to set the displayed value to the actual weight in displaying weights. How to Access to the Weight Setup Mode Turn on the power supply to access to the weight setup mode while pressing Cal S/W after removing the sealing.
  • Page 23 CAL 1 (CAL 1 automatically starts.) Function: Setting Maximum Value Range of set value: 1 ~ 99,999 Used key Display Descriptions :Save and next C= 10000 Max. value = 10000kg Menu navigation : Set value change Max. value = 10kg :End Note 1.
  • Page 24 3 CAL CAL 3-1 Function: Setting Multi Calibration Step Range of set value: 1 ~ 5 Used key Display Descriptions Setting multi calibration for step 1 STEP- 1 :Save and next (CAL3-3 and CAL 3-4 are carried out once) Menu navigation Setting multi calibration for step 3 STEP- 3 : Set value...
  • Page 25 CAL 3-2 Function: Zero Calibration Used key Display Descriptions UnLoAd Empty the load tray and press the setup key. :Zeroing The current weight value is displayed. 1234 Confirm 'Stable' and press the setup key. :End - - - Zeroing in progress... Note 1.
  • Page 26 CAL 3-4 Function: Weight Calibration) Used key Display Descriptions Load the weight set in CAL 4-3 and press the LoAd :Span adjustment setup key. The current weight value is displayed. 12345 Confirm 'Stable' and press the setup key. :End - - - Span adjustment in progress...
  • Page 27 CAL 8 Function: Zero adjustment - calibration when any zeroing error occurs. Used key Display Descriptions 2-CAL Empty the load tray and press the setup key. :Zeroing The current weight value is displayed. 1234 Confirm 'Stable' and press the setup key. :End - - - Zero adjustment in progress...
  • Page 28 CAL 10 CAL 10-1 Function: Setting Dual Range Range of set value: 0 ~ 1 Used key Display Descriptions :Save and next DUAL- 0 Menu navigation Dual range function is not used. : Set value change DUAL- 1 Dual range function is used. :End Note 1.

  • Page 29: How To Seal The Indicator

    4-2. How to Seal the Indicator (Sealing) After the calibration mode is carried out, proceed to the following step. 1. Tighten the CAL switch bolt. 2. Connect the sealing wire as shown in the picture. 3. Press the sealing wax as shown in the picture. Sealing Point...

  • Page 30: Set Mode

    5. Set Mode 5-1. How to Enter the Set Mode Turn on the power while pressing key at the indicator front to start the Set Mode. Or, Hold key for about 3 seconds to move from other mode to the convesion mode. After finishing the setup in the Set Mode, press key for a long time 5-2.

  • Page 31: Set Menu Descriptions (F00 ~ F82)

    5-3. Set Menu Descriptions (F00 ~ F99) General Function Date Change Time Change (00) Auto Power Off (10) A/D Converting Speed (10) Digital Filter (00) Vibration Filter (02) Motion Detection Condition (02) Automatic Zero Tracking Compensation (00) Weight Backup (00) Set Hold Type (00) Set Auto Hold Range...
  • Page 32 RS-232 Serial Communication Function (00) Device ID (00) Parity Bit (04) COM1 Baud Rate (00) COM1 Usage (00) COM1 Output Format (00) COM1 - Output Mode (04) COM2 Baud Rate (01) COM2 Usage (00) COM2 Output Format (00) COM2 - Output Mode Print Function (02) Set Printer in Use...
  • Page 33 Checker Function (00) Measurement Mode (00) Checker Buzzer On/Off Set Mode Initialization Password Change Set the Set value of Set Mode to the Factory Default * Note. Number in () is the default at the factory shipment.

  • Page 34: General Function

    5-3-1. General Function Function Date Change Numeric key Display Meaning : assigning data 02.01.10 January 10, 2002 Function Time Change Numeric key Display Meaning : assigning data 11.30.10 11 o’clock 30 minutes and 10 seconds AM Function Auto Power OFF Display Meaning Setting range...
  • Page 35 Function Setting vibration filter Display Meaning Setting range Vibration filter OFF F06. 00 (00 ~ 99) F06. 10 Compensation for the vibration value of 5 divisions (0.5d * 10) F06. 99 Compensation for the vibration value of 49.5 divisions (0.5d * 99) Note 1.
  • Page 36 Function Weight Backup Function Display Meaning Setting range Weight backup is not used. F09. 0 (0, 1) F09. 1 Weight backup is used. Note 1. As the backup state memorizes the initial status at zero for the weighing machine even during the blackout or when the power is turned off, the weight value is displayed if there is any weighing object in the weighing machine when the power is turned on.
  • Page 37 Function Set the front key input to be allowed. Display Meaning Setting range The front keys are unlocked. F16. 0 (0 ~ 1) F16. 1 The front keys are locked. Note 1. If it is set to 1, some function keys among the front keys cannot be used. (Print, Hold, Tare, Step, Subtotal, Grand total, Weighing count, Item number, Setup, etc) Function Set the use of function key 1...
  • Page 38 Function Set the initial zero range Display Meaning Setting range F21. 02 Set the initial zero up to 2% of the maximum weight (02~20) Set the initial zero up to 10% of the maximum weight F21. 10 F21. 20 Set the initial zero up to 20% of the maximum weight Note 1.
  • Page 39 Function Set Backlight and LED Brightness Display Meaning F25 1 Set 10% of brightness F25 2 Set 30% of brightness Setting range Set 50% of brightness F25 3 (1~7) F25 4 Set 60% of brightness F25 5 Set 70% of brightness F25 6 Set 90% of brightness F25 7...

  • Page 40: Rs-232 (Serial Communication) Function

    5-3-2. RS-232 (Serial Communication) Function Function Set Device ID Display Meaning Setting range Device ID 00 F26. 00 (00 ~ 99) F26. 99 Device ID 99 Note 1. This function enables to use the unique indicator ID in the command mode. Function Set Parity Bit –...
  • Page 41 Serial Communication COM1 Function Function Set COM1 Baud Rate Display Meaning F28. 0 600 bps F28. 1 1200 bps F28. 2 2400 bps F28. 3 4800 bps Setting range (0 ~ 8) 9600 bps F28. 4 F28. 5 19200 bps F28.
  • Page 42 Note 1. Command Mode Table Descriptions on CI-200 Data Request Signal of CI-200 Request Signal Output Signal Z CR Zero Point Key Received Data Return T CR Zero Point Key Received Data Return K G CR Gross Weight Key Received Data Return K N CR Net Weight Key Received Data Return...
  • Page 43 Note 1. NT-200 Command Mode Table Command (ASCII Code) Description Status High Limit Read / Write Low Limit Read / Write Key Tare Value Read / Write Code Read / Write Current Weight Read Operation with ZERO Key Read Operation with TARE Key Read Operation with Gross/Net Key Read...
  • Page 44 Serial Communication COM2 Function Function Set COM2 Baud Rate Display Meaning F32 0 600 bps F32 1 1200 bps F32 2 2400 bps F32 3 4800 bps Setting range (0 ~ 8) 9600 bps F32 4 F32 5 19200 bps F32 6 38400 bps F32 7...

  • Page 45: Print Function

    5-3-3. Print Function Function Set a printer to use Display Meaning Setting range F40 0 Not used. (0 ~ 2) F40 1 DLP (Label Printer) DEP (Roll Printer) F40 2 Function Set print format Display Meaning Setting range Set print format 0 F41 0 (0 ~ 2) F41 1...
  • Page 46 【 Print Format 0 】 【 Print Format 1 】 Date, Time, Weighing No. (Item No.), Net Weight Date, Time, Weighing No. (Item No.), Net Weight 2002. 1. 1 12:30 2002. 1. 1 12:30 0001 ID_01: 50.0 kg 0001 ID_01: 50.0 kg 0002 ID_01: 100.0 kg...
  • Page 47 【 Total Print Format 】 Total Format - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ID_01 TOTAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2004.06.24...
  • Page 48  CAS DLP Protocol Variable Descriptions Gross Weight (8 bytes) Tare (8 bytes) Net Weight (8 bytes) Barcode (Net Weight) (8 bytes) Count in the Count Mode (8 bytes) Percent in the Percent Mode (8 bytes) The weight, count and percent cannot be printed at the same time.
  • Page 49 1st data to the part right before the coordinate where data 255 is assigned. Note 3. If you want to add the company name “CAS” to the existing print format, you might assign as follows;...

  • Page 50: Checker Function

    5-3-4. Checker Function Function Select the weighing mode (LCD, SC Only) Display Meaning Setting range Not used. F50 0 (0 ~ 2) F50 1 Use as the checker mode F50 2 Use as the limit mode [CHECKER MODE] Weight (Low Limit) (High Limit) Comm 0 kg...

  • Page 51: Other Functions

    Function Set Buzzer On/Off on the Checker Function (LCD, SC Only) Display Meaning Setting range General functions are operated as the buzzer. F51 0 (0, 1) F51 1 Buzzer ON when the checker function is OK. 5-3-5. Other Functions Function Password Change Display Meaning...

  • Page 52: Test Mode

    6. Test Mode 6-1. How to Enter the Test Mode Test mode starts when the power is turned on while pressing key in the front of the indicator. Press the number for the test menu as you wish. To enter the weighing mode during test, press key for a long time.
  • Page 53 Test 1 Function: Key test Used key Display Descriptions When you press any key to test, the number : Higher Menu and code for the key are displayed on the Other keys: Test screen. <Key List> Number Code Number Code Number Code Test 2...
  • Page 54 Test 3 Function: Load cell test and A/D conversion test Used key Display Descriptions The internal value for the current XXXXXX weight value is displayed. : Higher Menu X.XX The output value of the current load cell is displayed in mv/V. Note 1.
  • Page 55 Note 1. Designate a printer used in the Set Mode (F30) in advance. Note 2. If the printer connection and the designation are done correctly, the following details will be shown in the printer. CAS Corporation Come And Succeed TEL 1577-5578...
  • Page 56 Test 9 Function: Battery test Used key Display Descriptions b 6.15 Displaying the current voltage of battery (6.15V) : Higher Menu Test 10 Function: RTC Test Used key Display Descriptions SEC XX : Higher Menu XX : Displaying the progress of seconds (SEC) Note 1.

  • Page 57: System Mode

    7. System Mode 7-1. How to Enter the System Mode Load Descriptio Step Display Screen and Key Input Tray Press key for about 3 seconds in the weighing Empty mode. Screen display: “1. PCS” characters are blinking after “SYSTEM” is displayed. key is pressed, “1.
  • Page 58 Weighing Mode (I) Initial Screen Descriptions Weighing Mode Counting Mode (II) Initial Screen Descriptions Counting Mode Percent Mode (III) Initial Screen Descriptions Percent Mode...

  • Page 59: Pcs Mode

    7-2. PCS MODE 7-2-1. PCS MODE Sample Input Method Load Step Display Screen and Key Input Descriptions Tray Empty key for about 3 seconds in the PCS Mode. Press Screen display: “1.SAMPL” characters are blinking. Select the key is pressed , “1.
  • Page 60 7-2-2. PCS Mode Direct Input Method Load Step Display Screen and Key Input Descriptions Tray Empty key for about 3 seconds in the PCS Mode. Press Screen display: “1.SAMPL” characters are blinking. Select the key is pressed , “1. SAMPL” characters are blinking. input method as desired.

  • Page 61: Percent Mode

    7-3. PERCENT MODE 7-3-1. Percent Mode Sample Input Method Load Step Display Screen and Key Input Descriptions Tray Empty key for about 3 seconds in the Percent Mode. Press Screen display: “1.SAMPL” characters are blinking. Select the key is pressed , “1.
  • Page 62 7-3-2. Percent Mode Direct Input Method Load Step Display Screen and Key Input Descriptions Tray Empty key for about 3 seconds in the PCS Mode. Press Screen display: “1.SAMPL” characters are blinking. Select the key is pressed , “1. SAMPL” characters are blinking. input method as desired.

  • Page 63: General Function Descriptions

    8. General Function Descriptions 8-1. Item Number (Unique Number of Weighing Item: ID) Input Method Load Step Display Screen and Key Input Descriptions Tray “Meaning the value of Press the current item number” Screen display: “ID = XX” Enter a desired ID using number keys Input ID(=10) An item number is Item...

  • Page 64: How To Check Subtotal, Total And Weighing Count

    8-3. How to Check Subtotal, Total and Weighing Count Descriptions The current subtotal (partial summation) is displayed. The current total (entire summation) is displayed. The current subtotal (partial summation) is printed. Subtotal is erased after it is printed. The current total (entire summation) is printed. Total is erased after it is printed.

  • Page 65: How To Enter High Limit

    8-4. How to Enter High Limit Load Step Display Screen and Key Input Descriptions Tray It means the current Press high limit. Screen display: “H 0.000” Enter a desired value Change the high limit using keys The weight is displayed Item after the high limit is Press...

  • Page 66: Weighing Mode

    9. Weighing Mode 9-1. Zeroing Function (used when the zero point changes) - LED ■ Range of zero point: within a range set in F13 Zero chanced. Press Zero Key to set the zero lamp on and 0. 9-2. Tare Function (used for weighing with a container) - LED ■...

  • Page 67: Hold Function - Led

    9-3. Hold Function (used for weighing moving objects) - LED ■ Ordinary Hold Function (hold function is performed when the hold key is pressed.) Put an object on the load tray. Press the hold key. Hold message is The hold weight is calculated displayed for a second.

  • Page 68: Zeroing Function - Lcd

    9-4. Zeroing Function (used when the zero point changes) - LCD ■ Range of zero point: within a range set in F13 Zero chanced. Press Zero Key to set the zero lamp on and 0. 9-5. Tare Function (used for weighing with a container) - LCD ■...

  • Page 69: Hold Function - Lcd

    9-6. Hold Function (used for weighing moving objects) - LCD ■ Ordinary Hold Function (hold function is performed when the hold key is pressed.) Put an object on the load tray. Press the hold key. Hold message is The hold weight is calculated displayed for a second.

  • Page 70: Charge And Use Time

    10. Charge and Use Time ■ Charge the battery sufficiently when you use the product after storing it for a long time. ■ During the use of device, sign is shown (LCD) or ‘LOW BAT’ sign (LED) on the upper right corner, and then the power is turned off after a specific time.

  • Page 71: Rs-232C Interface In Detail

    11. RS-232C Interface in Detail 1. RS-232C Port Connection (1) COM1 - RXD: Pin No. 2, TXD: Pin No. 3, GND: Pin No. 7 ---------------- O 2 Transmit Data ---------------- O 3 Receive Data ---------------- O 7 Signal Ground ┌─ O 8 Carrier Detect ├─...

  • Page 72: How To Connect Serial Communication Devices

    Serial port of DLP printer Note. Refer to page 38 (Set Mode) for RS-232C communication and setting method. 3. RS-232 Communication Protocol 11-3-1. 22 Bytes for CAS (1) Data bit: 8, Stop bit: 1, Parity bit: none (2) Code: ASCII (3) Set the time to send data to the computer in the Set Mode.

  • Page 73: Bytes For Cas

    Stable Hold Printer Tare Zero Point Weight 11-3-2. 10 Bytes for CAS (1) Data bit: 8, Stop bit: 1, Parity bit: none (2) Code: ASCII (3) Transmission data format: (10 bytes) Data (8 bytes) 11-3-3. 18 Bytes for AND (1) Data bit: 7, Stop bit: 1, Parity bit: odd number / even number...
  • Page 74 RS-422 & 485 Serial Communications (COM2) RS-422 & 485 transmit signals with the voltage difference, which are more stable for electric noises than other communication methods. In addition, the AC Power Cable or other electric wires should be placed separately, and the shield cable (0.5Φ...

  • Page 75: Error Message

    12. Error Message 12-1. Error Message from the Weight Setup Mode Error Cause Solution Lower the resolution. The resolution was set in excess As the resolution = maximum tolerance / value of one Err 20 division, adjust the resolution to 1/10,000 or less by correcting of the tolerance 1/10,000.

  • Page 76: Error Message From The Weighing Mode

    12-2. Error Message from the Weighing Mode Error Cause Solution The initialization of the scale cannot be done Turn on the power after placing the scale at a flat Err 01 because of the shaking weight. place with no vibration. Either the connection of load cell is wrong or Check the connection between the load tray and the there is abnormality in the A/D conversion...
  • Page 77  Descriptions on Abbreviation on the Display Abbreviation Descriptions Abbreviation Descriptions "LOCK" Key Lock "UnLoad" Unload the load tray "PASS" Enter Password "LoAd" Load a weight "Discord" Re-enter Password "Good" Successful Execution ""CAL Weight Set Mode "SyS" System Mode "SET" Set Mode "PCS"...
  • Page 78 MEMO...
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