CAS CT100 Series Service Manual
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CAS CT100 Series Service Manual

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CT100 Series
Service Manual
(English)
Revision: v0.5 (2013. 11. 6)
1

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  • Page 1 CT100 Series Service Manual (English) Revision: v0.5 (2013. 11. 6)

  • Page 2: Table Of Contents

    PREFACE………….…….………………………………………..3 PRECAUTIONS…….……….…………………………………..3 Chapter 1 Introduction….………….………………...5 A. Specifications………………………………………..6 B. Type………………………………………………..……7 C. Sealing Method.……………………………………..8 D. Interface with external device…………………9 Chapter 2 Calibration…………………..…………….10 A. CAL……………………….……………………………11 B. SPAN………………….….…………...………………12 C. CSET 1……………….….……….……..………….…13 D. CSET 2……………….….……….……..………….…18 E. MAC ………………….….……….……..………….…22 F. TEST………………….….……….……..………….…24 G. PLANT.…………………………………………………27 H. Exit of CAL……………………………………………28 Chapter 3 Firmware Update……………………….29 Chapter 4...

  • Page 3: Preface

    We believe that your needs will be satisfied and you will have proper reliability with in variable weight. This manual will help you with proper operations and care of the CT100 series. Please keep it handy for the future references.
  • Page 4 13. If the scale is not properly level, please adjust the 4 legs at the bottom of the scale (turn legs clockwise or counterclockwise) so as to center the bubble of the leveling gauge inside the indicated circle. 14. Keep the scale away from other electromagnetic generating devices. This may interfere with accurate reading.

  • Page 5: Chapter 1 Introduction

    Chapter 1. Introduction...

  • Page 6: Specifications

    A. SPECIFICATION Model CT100 CAPACITY 15kg 30kg Division, e= 1/2g 2/5g 5/10g Minimum weight ※ 100g DISPLAY Alpha-numeric LCD 5/5/6/7 (Tare / Weight / Unit Price / Total price) Thermal printer - 32 Characters per line Printing Speed : Max 75 mm/sec Recommended size for thermal paper;...

  • Page 7: Type

    B. TYPE & Pole type installation << B TYPE >> << P TYPE >> << R TYPE >> - Insert the post pipe into a post bracket. - Insert and fasten the display assembly screws.

  • Page 8: Sealing Method

    C. Sealing Method...

  • Page 9: Interface With External Device

    D. INTERFACE WITH EXTERNAL DEVICE 1. CASH DRAWER INTERFACE - Using Voltage: 12V R J - 1 1 c o n n e c t o r N o t c o n n e c t e d : 1 ( +1 2 V ) : 2 G r o u n d : 3 G r o u n d : 4...

  • Page 10: Chapter 2 Calibration

    Chapter 2. Calibration...

  • Page 11: Cal

    Chapter 2. Calibration This chapter explains how to set in calibration mode. To go to calibration mode, turn on the power while pressing the calibration switch. Calibration mode is comprised of the following menus. Table 1: Calibration Mode Menus Description Remarks save Make calibration...

  • Page 12: Span

    ③ press key again. The machine finished Zero adjustment. And then it beeps and saves the value. The display will show “LoAd” message and the value of “Load A/D”. ④ Place full capacity on the platter. Press key. If the value of A/D remains stable for a while the display will be shown “CAL”...

  • Page 13: Cset1

    ② Press to exit from SPAN mode. C. CSET1 ① To move to “CSET1” setting menu press Table 2: CSET1 Sub-menu Menus Description Remarks lb/kg Weight Unit change   Maximum capacity (6, 15, 30)  e value for first interval (1, 2, 5, 10, 20, 50, 100) DUAL ...
  • Page 14 ③ Press key to select “YES”, and press key to set “lb” mode. ④ Press key to select “NO”, and press key again to go back to “kg” mode. ⑤ Press key to go to “Capacity Setting” Menu. Input the capacity as configured by using numeric keys, and press key to save the capacity.
  • Page 15 ⑦ Press key to go to “Single or Dual Setting” menu. ⑧ Press key to select “YES”, and press key to set “Dual” mode. ⑨ Press key to select “NO”, and press key to set “Single” mode. ⑩ Press key to go to “Unit for weight” menu. You may select 100 or 1,000, and press key to save it.
  • Page 16 ⑪ Press key to go to “TARE setting” menu. Press numeric key(s) to input appropriate tare value, and press key to save it. ⑫ Press key to go to “Initial Zero (%) setting” menu. Press numeric key(s) to input appropriate initial zero value(%), and press key to save it.
  • Page 17 ⑮ Press key to go to “Stable sensitivity(STABL)” menu. Press numeric key(s) you wish to have as “Stable sensitivity”. 1:Low Sensitivity, 2:Middle Sensitivity, 3:High Sensitivity (default). Then, press key to save it. (16) Press to exit from CSET1 mode’s sub-menus.

  • Page 18: Cset2

    D. CSET2 ① To move to “CSET2” setting menu press Table 3: CSET2 Sub-menu Menus Description Remarks The first digit: the position of decimal point for  weight. DIGITS The second digit: the position of decimal point for  price (unit price & total price). COMMA Comma (Yes or No) / dot ...
  • Page 19 ③ Press appropriate numeric key(s) to input digit(s) both for weight and price. Press key to save them. ④ Press key to go to “Comma or Dot Setting” menu. You may select “YES” for using comma or “NO” for using dot by pressing “1”...
  • Page 20 ⑦ To move to “Destination gravity” setting menu press ⑧ Press appropriate numeric key(s) to input the destination gravity setting value. Press key to save them. ⑨ Press appropriate numeric key(s) to input the Password. Press key to save them.
  • Page 21 ⑩ To move to “Round” setting menu press ⑪ Press appropriate numeric key(s) to input the total price round.(1,2,5,10,20,50,100,200,500,1000) Press key to save them. ⑫ Press to get into the initial “Print” menu. ⑬ Press key to select “YES”, and press key to set “print”...

  • Page 22: Mac

    ⑭ Press key to select “NO”, and press again to go back to “kg” mode. ⑮ Press to exit from CSET 2 mode’s sub-menus. E. MAC (Ethernet version) ①To move to “MAC” setting menu press ② Press to get into the initial “MAC 1” menu.
  • Page 23 ③ Press appropriate numeric key(s) to input the mac number. (0~255) Press key to save them. Ex)123 means 0x7B ④ To move to “MAC 2” setting menu press ⑤ Press appropriate numeric key(s) to input the total price round.(0~255) and repeat MAC 3, MAC 4, MAC 5 and MAC 6. ⑥...

  • Page 24: Test

    F. TEST This chapter explains how to test hardware in the following aspects. ■ ADC (Analog Digital Converter): the digital value converted from analog value. ■ SPAN ■ Display : self-test ■ Keyboard ■ Memory ■ Printer : self-test ■ Battery Voltage : tested only in unplugged condition, showing voltage value.
  • Page 25 ④ After making sure the SPAN value press ) to get back to SPAN test mode and press again to go to next Display test mode. Then test display automatically pressing Press next ⑤ Keyboard test mode. In this mode user may press any key and a specific number (ex.
  • Page 26 Press to go to Printer self- ⑦ test mode. Then, press test the printer and show current voltage on the display. ⑧ Press to go to Battery voltage mode. Then, press to see current voltage. Please keep in mind that the scale must be unplugged to show current voltage.

  • Page 27: Plant

    G. Plant ①To move to “Plant” setting menu press ② Press to get into the initial “factory SET ” menu. ③ Press appropriate numeric key(s) to input the setting number. (1~6) Press key to save them. Please refer to “Table 4. PLANT’s SET value”...

  • Page 28: Exit Of Cal

    ④ To move to “ERASE” setting menu press ⑤ To erase all data press ⑥ Press to exit from Plant’s setting sub-menus. H. Exit CAL mode ① You may exit to normal weighing mode by pressing key.

  • Page 29: Chapter 3 Firmware Update

    Chapter 3. Firmware update NOTE: While you are turning on the scale CAL Switch has to be on If you didn’t follow this procedure, scale will not accept any signal from PC. Step1: Connect RS232C to computer Pin-layout is following diagram Scale(DB-9 Female) PC (DB-9 Male) (2) -------------------------------- (3)
  • Page 30 Chapter 4. The Schematics and Diagrams...

  • Page 31: Chapter 4 The Schematics And Diagram

    Chapter 4. THE SCHEMATICS AND DIAGRAM A. System Block Diagram...

  • Page 32: Connection Block Diagram (Rs485)

    B. Connection Diagram (RS-485 version)
  • Page 33 C. Connection Diagram (Ethernet version)

  • Page 34: Chapter 5 Error Messages

    Chapter 5. Error Messages...
  • Page 35 When turning on the scale this message displayed Please call your CAS dealer. with continuous beep and it is ERROR automatically turned off. Please remove the item INIT from the platter. and put on...

  • Page 36: Chapter 6 Exploded View

    Chapter 6. Exploded View...
  • Page 38 EXPLODED VIEW (UPPER BODY ASS’Y _ B,P-TYPE)
  • Page 39 EXPLODED VIEW (UPPER BODY ASS’Y _ R-TYPE)
  • Page 40 EXPLODED VIEW (LOWER BODY ASS’Y, _ B,P-TYPE)
  • Page 41 EXPLODED VIEW (LOWER BODY ASS’Y, _ R-TYPE)
  • Page 42 EXPLODED VIEW (DOOR ASS’Y _ B,P TYPE)
  • Page 43 EXPLODED VIEW (POLE ASS’Y _ B TYPE)
  • Page 44 EXPLODED VIEW (POLE ASS’Y _ P TYPE)
  • Page 45 EXPLODED VIEW (POLE ASS’Y _ R TYPE)
  • Page 46 EXPLODED VIEW (B TYPE ASSEMBLE)
  • Page 47 EXPLODED VIEW (P TYPE ASSEMBLE)
  • Page 48 EXPLODED VIEW (R TYPE ASSEMBLE)

  • Page 50: Part Order List

    Chapter 7. Part Order List...
  • Page 51 Image Remark 6C00-PCT-0022-0 MAIN PCB RS485 6C00-PCT-0022-A MAIN PCB ETHERNET 6C58-PCT-0022-0 I/O PCB RS485 RS485 Contact to CAS I/O PCB (including USB Host) 6C58-PCT-0022-A I/O PCB ETHERNET ETHERNET Contact to CAS I/O PCB (including USB Host) 6C80-PCT-0022-0 WIRELESS PCB ETHERNET...
  • Page 52 61A0-A00-0003-0 ZIGBEE PCB RS485 61A0-045-8021A ZIGBEE PCB RS485 POWER PCB 6C40-PCT-0022-0 (AC) POWER PCB Contact to CAS (AC+DC) 6C55-PCT-0022-0 PRINTER PCB 6C20-PCT-0022-0 AD PCB 6C10-PCT-0022-0 DISPLAY PCB HTN (Default)
  • Page 53 Contact to CAS DISPLAY PCB STN (Premier) 7502-P00-1207-0 BATTERY 12V 7Ah 7850-W00-4025-0 MAIN TO IO 20P*20P*250mm MAIN TO FRONT 7840-W00-1815-A 9P*9P*150mm DISPLAY MAIN TO 7850-W00-1616-0 PRINTER B/P 16P*16P*170mm TYPE 7840-W00-1005-0 POWER TO MAIN 5P*5P*50mm POWER TO 7840-W00-0250-B PRINTER B/P 2P*500mm...
  • Page 54 POWER TO 7840-W00-2150-0 PRINTER 2P*1500mm (R TYPE) MAIN TO 9P*9P(187*187)*15 7834-W00-1520-0 DISPLAY with 20mm MAIN TO 187RES*187RES*70 7860-W00-0187-0 PRINTER GND 7860-W00-0121-0 MAIN TO GND 1P*210mm POWER TO 7840-W00-1300-0 2P*300mm BATTERY POWER TO 7850-W00-1616A 16p*16p*1500mm PRINTER R TYPE POWER TO 7840-W00-0225-F 2P*250mm SWITCH...
  • Page 55 303*250mm/2P 7840-W00-3025-0 DC TO POWER (FUSE HOLD) MAIN TO 7840-W00-8615-0 8P*6P*150mm WIRELESS 6410-TPN-0628-0...
  • Page 56 B. Mechanics Parts CT100-B, P ※ UPPER CASE ASS'Y IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY REMARK 2000-A00-0357 UPPER BODY 320*380*95 (CT-100 EURO) 2000-A00-0360 BATTERY COVER 251*5*6.6 (CT-100) 1000-A00-0337 TRAY CT100 318*238*1.2t DISPLAY COVER (TOOL) 2050-A00-6353 CT100 110*110*1.2t (FRONT_P,B,E) 2100-A00-0249 MEMBRANE KEY TOOL CT-100 117*110*1.2t...
  • Page 57 ※ BODY ASS'Y IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY REMARK ABS+ 2000-A00-0359 BODY CT-100 380*338*96 G/F20% 1100-A00-0116 LOADCELL BLOCK (INSERT) CL3000 60*45*11.5 1100-A00-0123 PLATFORM CT-100 253*140*30 1100-A00-0124 MIDDLE PLATFORM CL-100 150*58*17 2600-A00-0120 TRAY RUBBER CT-100 ø30*ø3.2 1535-MSU-0620 BOLT-WRENCH(WA) M6*20-SUS LOADCELL 1502-MSU-0406...
  • Page 58 1269-ㅁ00-0018 BOLT-SEALING M4*18 SEALING 1260-A00-0001 BOLT-SEALING M4*6 SEALING 2008-A00-0001 FOOT PVC ø40*42(SW-1)(CHINA) ※ DOOR ASS'Y IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY REMARK 2000-A00-0361 DOOR CT100 173*75*5 2000-A00-0362 DOOR HANDLE CT100 50*30*3 1210-A00-0115 DOOR HANDLE SHAFT CT100 ø3*70L 1561-MSU-0200 E-RING ø2.5*ø7*0.6-SUS 1030-A00-0467...
  • Page 59 PAPER SUPPORT 1502-A00-0408 SCREW-MACHINE(PH) M4*8(CHINA) SHAFT DOOR PLATE + 1510-A00-0306 SCREW BOLT M3*6 PAPER SUPPORT 1030-A00-0469 PAPER CUTTER CT100 CL100 76*34*36 1030-A00-0469 TPH BRACKET SPCC ※ POLE ASS'Y (P-TYPE) IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY REMARK 2000-A00-0364 POST SUPPORT CT100 92*66*55 1150-A00-0035 POST PIPE...
  • Page 60 2050-A00-6357 DISPLAY COVER TOOL (R) CT100 9020-A00-0088 CAPA STICKER (TOOL) CT100 61.6*5.6 STICKER 1512-A00-0305 T SCREW-2 M3*5 SUPPORT BRACKET 1510-A00-0308 SCREW-TAPPING(PH)-1 M3*8 LCD PCB 1510-A00-0310 SCREW-TAPPING(PH)-1 M3*10 DISPLAY CASE 1502-A00-0408 SCREW-MACHINE(PH) M4*8 POST PIPE LOWER BODY ASS'Y 1550-MSU-0408 WASHER(FLAT) ø4*ø8*0.8-SUS + POLE ASS'Y LOWER BODY ASS'Y 1502-MSU-0420...
  • Page 61 ※ POLE ASS'Y (B-TYPE) IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY VENDOR REMARK 2000-A00-0364 POST SUPPORT CT100 92*66*55 1150-A00-0037 POST PIPE CT100 60*20.5*75*1.5t 1030-A00-0463 SUPPORT BRACKET CT100 93*67*2.0t SPCC 2000-A00-0370 HINGE BODY CT100 66.3*31*70 2000-A00-0371 HINGE SUPPORT (R) CT100 29*35*15 2000-A00-0372 HINGE SUPPORT (L) CT100 29*35*15...
  • Page 62 1510-A00-0308 SCREW-TAPPING(PH)-1 M3*8 LCD PCB 1510-A00-0310 SCREW-TAPPING(PH)-1 M3*10 DISPLAY CASE 1502-A00-0408 SCREW-MACHINE(PH) M4*8 POST PIPE LOWER BODY ASS'Y 1550-MSU-0408 WASHER(FLAT) ø4*ø8*0.8-SUS + POLE ASS'Y LOWER BODY ASS'Y 1502-MSU-0420 M SCREW (PH) M4*20 + POLE ASS'Y...
  • Page 63 CT100-R ※ UPPER CASE ASS'Y IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY VENDOR REMARK 320*380*95 2000-A00-0358 UPPER BODY (CT100 CHINA P TYPE) 2000-A00-0360 BATTERY COVER CT100 251*5*6.6 1000-A00-0337 TRAY CT100 318*238*1.2t DISPLAY COVER (TOOL) 2050-A00-6353 CT100 110*110*1.2t (FRONT_P,B,E) 2100-A00-0249 MEMBRANE KEY (TOOL) CT-100 117*110*1.2t 9020-A00-0088...
  • Page 64 ※ LOWER CASE ASS'Y IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY VENDOR REMARK ABS+ 2000-A00-0359 LOWER BODY CT100 380*338*96 Jinway G/F20% 久源 1100-A00-0116 LOADCELL BLOCK (INSERT) CL3000 60*45*11.5 久源 1100-A00-0123 PLATFORM CT100 253*140*30 久源 1100-A00-0124 MIDDLE PLATFORM CT100 150*58*17 联中...
  • Page 65 1502-A00-0406 SCREW-MACHINE(PH) M4*6L POWER PCB 1510-A00-0310 SCREW-TAPPING(PH)-1 M3*10 WIRELESS CARD 1269-A00-0018 BOLT-SEALING M4*18 SEALING 1260-A00-0001 BOLT-SEALING M4*6 SEALING 2008-A00-0001 FOOT PVC ø40*42(SW-1)(CHINA) ※ POLE ASS'Y (R-TYPE) IMAGE CODE REV. PART NAME SPEC MATERIAL Q'TY VENDOR REMARK 2000-A00-0364 POST SUPPORT CT100 92*66*55 PC+ABS Jinway 1150-A00-0035...
  • Page 66 9020-A00-0089 CUTTING GUIDE STICKER CT100 60*15 STICKER CL5000-R 9020-A00-0090 ROLL GUIDE STICKER CT100 52*47 STICKER CL5000-R 1030-A00-0464 POLE BRACKET CT100 27*68*1.5t SPCC 1030-A00-0465 PRINT BRACKET CT100 94*16.7*1.5t SPCC 1000-A00-0338 PRINT GUIDE (L) CT100 30*29*0.5t SPCC 1000-A00-0339 PRINT GUIDE (R) CT100 30*29*0.5t SPCC 2000-A00-0378 POLE CAP...

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