Sime MURELLE GREEN PLANET 50 HE I Manual

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AUS

MURELLE

GREEN PLANET

50 HE I / E

Installation, User and Service

Instructions

WARNING

The installation of this product must be carried out

only by authorised personnel to the requirements of

Australian Standard AS 5601, local authority, gas, elec-

tricity and any other relevant statutory regulation.

Table of Contents

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Summary of Contents for Sime MURELLE GREEN PLANET 50 HE I

Page 1 MURELLE GREEN PLANET 50 HE I / E Installation, User and Service Instructions WARNING The installation of this product must be carried out only by authorised personnel to the requirements of Australian Standard AS 5601, local authority, gas, elec- tricity and any other relevant statutory regulation.
Page 2 SIME CENTRAL HEATING BOILERS - WARRANTY This Warranty is granted to you by Hunt Heating ABN 50 354 796 935, in respect of your acquisition of a Sime Central Heating Boiler within the Commonwealth of Australia. This Warranty does not in any way a ect your rights under any Trade Practices Act, and is in addition to your implied legal rights.
Page 3: Table Of Contents
– The installer must provide the user with instruction in operation of the boiler and safety devices and hand over the instruction booklet to the user. FONDERIE SIME S.p.A. of Via Garbo 27 - Legnago (VR) - Italy declares that its hot water boilers, which bear the CE mark under Gas Directive 90/396/CEE and are tted with a safety thermostat calibrated to a maximum of 110°C, are not subject to application of PED Directive 97/23/CEE as they meet the requirements of article...
Page 4: Description Of The Boiler
INTRODUCTION ned for single installation and in modular 2006/95/CE and 92/42/CE. systems with several generators connec- MURELLE GREEN PLANET 50 HE I/E ted in sequence/cascade and indepen- For optimum installation and operation, premixed gas condensation for heating dent from each other.
Page 5 MURELLE GREEN PLANET 50 HE E FIXTURES Heating return G 1” (UNI - ISO 228/1) M Heating ow G 1” (UNI - ISO 228/1) Gas connection G 3/4” (UNI - ISO 228/1) R3 D.H.W. tank return G 1” (UNI - ISO 228/1) S3 Condensation outlet ø...
Page 6 TECHNICAL FEATURES MURELLE GREEN PLANET 50 HE I / E Heat output ° 0 ° 0 Reduced (80-60°C) Reduced ° 0 Heat input nominal* Heat input reduced* Max useful yield (80-60°C)* Max useful yield (50-30°C)* Termal e ciency (CEE 92/42 directive) Losses after shutdown to 50°C (EN 483)
Page 7 FUNCTIONAL DIAGRAM Drain vent Gas valve Safety valve 3.5 bar Condensate drain tap ow sensor (SM) Heating Safety thermostat 95°C CONNECTIONS Exhaust sensor (SF) return Heating Primary heat exchanger Heating return sensor (SR) Gas connection Heating Water pressure transducer Condensation outlet Auto air vent Optional lling point Pump...
Page 8 MAIN COMPONENTS ( g. 3) Control panel Air release vent Safety thermostat Exhaust sensor (SF) Heating ow sensor (SM) Ionisation electrode Ignition transformer Ignition electrode Pump Primary heat exchanger Gas mixer Fig. 3...
Page 9: Installation
INSTALLATION The boiler must be installed in a xed rent regulations. 2.2.2 Sequence/cascade boilers location and only by specialized and Furthermore, vents, with surface areas ( g. 4 - g. 4/a) quali ed rms in compliance with all at least 3.000 sq. cm or 5.000 sq. cm instructions contained in this manual.
Page 10 Refer to section 3.3 to access the Next press, in the order shown INSTALLER PARAMETERS section. This must be done after setting PAR 15 on the designated Master boiler to “0” The boiler is provided with the board On the “Master” boiler press any key to The display will be as shown.
Page 11 Fig. 4/b...
Page 12 - Set the DIP SWITCH of the RS-485 board (PAR 17 INST) according to Table PAR 17 INST. MURELLE GREEN PLANET 50 HE I / E and the PAR 16 as indicated in the figu- COMUNICAZIONE MODBUS DIP SWITCH...
Page 13 MODBUS BOILER VARIABLES LIST Function Variable description Digital variables Boiler CH Enable/Request D R/W Request CH zone 1 Enable DHW preparation Boiler DHW Enable D R/W Not used Boiler Water Filling Function D R/W State CH zone 1 Boiler CH Mode State preparation DHW Boiler DHW Mode Boiler Flame Status...
Page 14 CASCADE+MODBUS mode (fig. 4/d) CONNETTORE CABLATO This mode allows for MODBUS commu- (cod. 6319173) nication of at least two boilers in cascade WIRED CONNECTOR (cod 6319173) and is performed by requesting another RS-485 board provided in the kit code 8092244. ATTENTION: Communication will occur only with the MASTER boiler, (boiler with PAR 15 = 0), interpreting the casca-...
Page 15 CONNECTING UP SYSTEM Gas connections must be made in accor- The plastic pipes normally used for civil dance with current standards and regula- drains are the only type of pipe which is tions. When dimensioning gas pipes from To protect the heat system from dama- appropriate for conveying condensation ging corrosion, incrustation or deposits, the meter to the module, both capacity...
Page 16 EXHAUST losses of the single accessories installed when the intake terminal is removed from the ange and the intake is con- and should not exceed 16 mmH The boiler is supplied with a 80 mm gasket, The exhaust pipe can be connected to nected to separate exhaust ducts ( g.
Page 17 Type C (separate ø 80 ues) WARNING: - The installation of the roof exit terminal (4) requires the removal of the two ø 60 and ø 100 reducers. - Before installing accessories, lubricate the internal part of gaskets with silicon-based products. Avoid using oils and greases.
Page 18 4 / 4a 8091205 Coaxial roof terminal 8091401 Inlet/exhaust ﬁ tting Gasket(supplied with boiler) 8092800 Condensate recovery 8091210 Coaxial terminal 80/125 8095870 90° bend 80/125 8095970 45° bend 80/125 Model H (m) L (m) Murelle Green Planet 50 HE i/e Fig. 8...
Page 19 NOTE The following information is an extract from AS 5601-2004. This information is subject to copyright of the AGA and Standards Australia and is supplied only as a reference. Every installer should have a copy and be familiar with this standard before installing this appliance. MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS, FAN-ASSISTED FLUE TERMINALS, ROOM-SEALED APPLIANCE TERMINALS OR THE TERMINALS OF OUTDOOR APPLIANCES Openable...
Page 20 (optional) earth connection. 2.6.5 Heat Demand by 230 V NOTE: SIME declines all responsibility The boiler is designed for connection to a for injury or damage to persons, ani- remote control unit, supplied on request The heating demand can be controlled by (code 8092226).
Page 21 BOILER ELECTRICAL MURELLE GREEN PLANET 50 HE I / 50 HE E SR (5 VDC) SF (5 VDC) SM (5 VDC) TS (24 VDC) SE (5 VDC) cd. 6301480 SB/SA (5 VDC) TA1 (24 VRAC) TA2 (24 VRAC) (24 VAC)
Page 22: Characteristics
PC CONNECTION OFF = Electricity supply to boiler is on but not To be used only with the SIME programming kit and only ready for functioning. However, the protec- by authorised personnel. Do not connect other electronic tion functions are active.
Page 23 ACCESS TO INSTALLER’S INFORMATION For access to information for the installer, press the key (3 fig. 14). Each time the key is pressed, the display moves to the next item of information. If expansion boards (MIXED ZONE o INSOL) are connected, the related info will be displayed. If the key is not pressed, the system automatically quits the function.
Page 24 29. Display of valve operation with board MIXED ZONE 2 (respectively ON and OFF) 18. Display of heating return temperature sensor (SR) 18. Visualizzazione valore sonda ritorno riscaldamento (SR) 29. Visualizzazione comando chiusura valvola con schedino ZONA MIX 2 (rispettivamente ON e OFF) 19.
Page 25 ACCESS TO PARAMETERS INSTALLER INSTALLER’S FAST CONFIGURATION PARAMETERS PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT MEASUREMENT UNIT SETTING For access to the installer’s parameters, Combustion configuration -- = ND “- -” press simultaneously the keys 1 ... 22 for 2 seconds (3 fig. 12). Hydraulic configuration -- = ND “- -”...
Page 26 BOILER PAR 2 PARAMETERS INSTALLER Instantanious with diverter valve and flowmeter EXPANSION CARD Instantanious with diverter valve, PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT flowmeter and solar system MEASUREMENT UNIT SETTING Number of expansion boards 0 ... 3 Remote control cylinder with Mix valve stroke time 0 ...
Page 27 EXTERNAL SENSOR (fig. 13) If there is an external sensor, the hea- ting settings SET can be taken from the climatic curves according to the external temperature and, in any case, limited to with the range values described in point 3.3 (parameters PAR 22 for zone 1, PAR 25 for zone 2 and PAR 28 for zone 3).
Page 28 HEAD AVAILABLE If fitted, the speed of the modulating TO SYSTEM (fig. 14) pump system is set as default (installa- tion parameter PAR 13 = AU). Residual head for the heating system is The speed of the modulating pump system is set as default (installation shown as a function of rate of flow in the graph in fig.
Page 29 “MURELLE HE 50 R (M)” WITH KIT COMPENSATOR CODE 8101541 AND “BT” BOILER OPTIONAL (fig. 15) 1 Gas valve 2 Condensation drain trap 3 DHW Cylinder pump (not supplied) 4 Fan 5 Heating flow sensor (SM) 6 Safety thermostat 95°C 7 Exhaust sensor (SF) 8 Primary exchanger 10 Heating return sensor (SR)
Page 30: Commissioning, Use And Maintenance
COMMISSIONING, USE and MAINTENANCE “INSTALLATION,SERVICING AND ALL 4.5.1(chimney sweep) Any adjustments should be done in REPAIRS MUSTBE CARRIED OUT BY With the boiler operating in the ma- small steps and adjustments of no ONLY AUTHORISED PERSONS” ximum rate condition check that the more than 1/8th of a turn should operational (working) gas pressure be made, waiting at least 1 minute...
Page 31 2) Press the button for a few seconds This operation must be performed by necessary to set SET 13, by pressing the authorised personnel using original Sime components. The standard display will automatically return after 10 seconds. 3) Identify the CO values at max.
Page 32 ATTENTION Codice/Code 8104930-31 Before removing or refit- Modello/Model MURELLE GREEN ting the front panel of the PLANET 50 HE I/E Matricola/Serial n. 9999999999 boiler, open the small upper plastic door. PAR 1 = 5 (G20) / 13 (G31) PAR 2 = 5 Fig.
Page 33 4.5.1 Chimney sweep function (fig. 21) To check boiler combustion, press the installer’s key for a few seconds. The chimney sweep function will switch on and will continue for 15 minutes. From that moment, the boiler will start working in heating mode at maximum power, with cut off at 80°C and re-igni- tion at 70°C (ATTENTION! Temperature may reach excessive values when using...
Page 34 FUNCTIONING ERRORS When there is a functioning anomaly, an alarm appears on the display and the blue luminous bar may becomes red. Descriptions of the errors with relative alarms and solutions are given below: – LOW WATER PRESSURE ERRORS ALARM 02 (fig. 23/a) If the pressure detected by the tran- Fig.
Page 35 – SAFETY/LIMIT THERMOSTAT ERROR ALARM 07 (fig. 23/f) If the connection with the safety ther- mostat/limit thermostat is interrupted, the boiler will stop; the flame control will remain waiting to be switched off for one minute, keeping the system pump on for that period. If, the ther- mostat connection is restored within the minute, the boiler will start up working normally again, otherwise it...
Page 36 – FAN ERROR “ALL 15” (fig. 23/m) – SAFETY THERMOSTAT INTERVEN- – AUXILIARY SENSOR ERROR (S3) “ALL The fan speed does not fall within the TION SECOND MIXED ZONE “ALL 22” 26” (fig. 23/20) rated speed range. (fig. 23/s) When the solar probe is open or short If the error conditions persists for two When a mixed zone board is connec- circuited, on the display the anomaly...
Page 37 – HEATING RETURN SENSOR ERROR – RS-485 BOARD COMMUNICATION ERROR “ALL 30” (fig. 23/u) IN CASCADE MODE “ALL 34” (fig. 23/j) When the heating return sensor (SR) is When PAR 15 is different from “- -” open or shorted, ALL 30 will be displa- and there is no communication betwe- yed.
Page 38: User
USER INSTRUCTIONS WARNINGS – In case of fault and/or incorrect equipment operation, deactivate it, without making any repairs or taking any direct action. Apply only to qualified technical personnel. – Boiler installation and any other assistance and/or maintenance activity must be carried out by qualified registered as a licenced gas technician.
Page 39 tomatically chosen by the system, which – ALL 06 (fig. 27/c) – ALL 14 and ALL 15 quickly adjusts the environmental tem- Press the key of the controls (2) Request assistance from qualified perature on the basis of the external to re-start the boiler.
Page 40: Boiler Registration
LOG BOOK - Installation, Commissioning and Service 1. Installation Details Owner -name Installation Address -Street City State Installation Phone Number Contact and Phone Number Sime Product - Model Serial Number refer to data plate ❏ ❏ ❏ ❏ Gas Type Natural Gas...
Page 41: Commissioning Checklist
COMMISSIONING BOILER CHECK LIST A suggested method of commissioning the boiler, actual method can vary according to the boiler make type and the installation. The boiler must always be installed , and commissioned by an qualiﬁ ed gas technician. The installer certiﬁ es that this Boiler has been installed to the manufacturer’s instructions, has been ﬁ lled, commissioned and is ready for use.
Page 42 Handover Instructions ✔ No. Description when done Fill in all the details on this Boiler manual Instruct the owner/users on the correct operation of this heating system, this includes how to turn the system on and off, adjust the time and temperature settings. How to turn the heating system off in summer and on for winter.
Page 43: Service Record
SERVICE RECORDS Service – 1 – year 1 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 2 – year 3 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service –...
Page 44 Service – 5 – year 9 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 6 – year 11 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service –...
Page 48 HUNT HEATING HYDRONIC SYSTEMS ( AUSTRALIA) PTY LTD 11 Fiveways Boulevard, Keysborough, Victoria 3173 Telephone 1300 00 1800 Facsimile 9798 5133 www.huntheat.com.au...

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