Sime MURELLE EQUIPE 220 ErP Installation And Servicing Instructions
Sime MURELLE EQUIPE 220 ErP Installation And Servicing Instructions

Sime MURELLE EQUIPE 220 ErP Installation And Servicing Instructions

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Cod. 6322822 - 04/2015
UK
MURELLE EQUIPE 220-660 ErP
(PACK OF 2-6 MURELLE HE 110 R ErP)

INSTALLATION AND SERVICING INSTRUCTIONS

ENSURE THAT THESE
INSTRUCTIONS ARE LEFT
FOR THE USER AFTER
COMPLETION OF THE
BENCHMARK SECTION
PLEASE READ THE
IMPORTANT NOTICE
WITHIN THIS GUIDE
REGARDING YOUR BOILER
WARRANTY
199838

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Summary of Contents for Sime MURELLE EQUIPE 220 ErP

  • Page 1: Installation And Servicing Instructions

    Cod. 6322822 - 04/2015 MURELLE EQUIPE 220-660 ErP (PACK OF 2-6 MURELLE HE 110 R ErP) INSTALLATION AND SERVICING INSTRUCTIONS ENSURE THAT THESE INSTRUCTIONS ARE LEFT FOR THE USER AFTER COMPLETION OF THE BENCHMARK SECTION PLEASE READ THE IMPORTANT NOTICE WITHIN THIS GUIDE REGARDING YOUR BOILER WARRANTY...
  • Page 2: Safe Handling

    SAFE HANDLING This boiler may require 2 or more operatives to move it into its installation site, remove it from its packaging and during movement into its installation location. Manoeuvring the boiler may include the use of a sack truck and involve lifting pushing and pulling.
  • Page 3: Table Of Contents

    IPX4D CONTENTS MODULAR SYSTEM DESCRIPTION ..............page FRAME ASSEMBLY OF SINGLE MODULE SUPPORT .
  • Page 4: Modular System Description

    – MURELLE EQUIPE 440 ErP ders code 9001660 lowing codes: Boilers and Mounting Frames and Hea- Low Loss Header Connection Kit code – MURELLE EQUIPE 220 ErP ders code 9001440 8101533 Boilers and Mounting Frames and Hea- Low Loss Header Connection Kit code...
  • Page 5 1.2.2 MURELLE EQUIPE 440-550 ErP (fig. 1/b) ¿ D DIMENSIONS FIXTURES Murelle Equipe 440 ErP 550 ErP M C.H. flow (Flange PN6-DN100) 2208 2760 C.H. return (Flange PN6-DN100) 2360 2394 Gas (Flange PN6-DN50) Fig. 1/b S3 Condensation drain ø 40 1.2.3 MURELLE EQUIPE 660 ErP (fig.
  • Page 6 TECHNICAL SPECIFICATIONS MURELLE EQUIPE 220-550 ErP MURELLE EQUIPE 220 ErP 330 ErP 440 ErP 550 ErP Heat output Nominal (80-60°C) (Pn max) 211.2 (2 x 105.6) 316.8 (3 x 105.6) 422.4 (4 x 105.6) 528.0 (5 x 105.6) Nominal (50-30°C) (Pn max) 229.2 (6 x 114.6) 343.8 (3 x 114.6) 458.4 (4 x 114.6)
  • Page 7 TECHNICAL SPECIFICATIONS MURELLE EQUIPE 660 ErP MURELLE EQUIPE 660 ErP Heat output Nominal (80-60°C) (Pn max) 633.6 (6 x 105.6) Nominal (50-30°C) (Pn max) 687.6 (6 x 114.6) Minimum (80-60°C) (Pn min) 21. 1 Minimum (50-30°C) (Pn min) 23.6 Heat input (*) Nominal (Qn max - Qnw max) 648.0 (6 x 108.0) Minimum (Qn min - Qnw min)
  • Page 8 HYDRAULIC CIRCUIT (fig. 2) 19 ------- 1 Cascade supply probe (SMC) 20 ------- 2 Low Loss Header 21 ------- 3 Loss Header Connection Kit 22 3-way drain tap 5 Condensate drain trap 23 System supply tap 6 Gas valve 24 Single module drain 7 ------- 25 Gas tap 8 Fan...
  • Page 9 AVAILABLE PREVALENCE TO THE SYSTEM, COLLECTORS DELIVERY AND SUPPLY FITTINGS “MURELLE EQUIPE 660 ErP” (fig. 3/a) CAPACITY (m PORTATA (m Fig. 3/a PRESSURE DROPS OF THE HYDRAULIC COMPENSATOR SUPPLIED UPON REQUEST WITH KIT CODE 8101553 (fig. 4) CAPACITY (m PORTATA (m Fig.
  • Page 10 - mixed zone kit code 8092252 installation and use. OPTIONAL - INSOL kit code 8092254 For the configuration of devices SIME HOME - RS-485 kit code 8092244 which allows e RVS with electronic boiler board set PAR The electronic boiler board is prepared for...
  • Page 11 1. 1 1 COMPOSITION OF THE KIT (fig. 5) – N. 2 frames code 6294800 (MURELLE EQUIPE 220 ErP) – N. 3 frames code 6294800 (MURELLE EQUIPE 330 ErP) – N. 4 frames code 6294800 (MURELLE EQUIPE 440 ErP) – N. 5 frames code 6294800 (MURELLE EQUIPE 550 ErP) –...
  • Page 12 Fig. 5/e – N. 2 kit of three-way/gas delivery/return cocks with connection tubes, nipple 1”, check valve and gaskets (MURELLE EQUIPE 220 ErP) – N. 3 kit of three-way/gas delivery/return cocks with connection tubes, nipple 1”, check valve and gaskets (MURELLE EQUIPE 330 ErP) –...
  • Page 13 MURELLE EQUIPE 220 ErP – MURELLE EQUIPE 220 ErP KIT COLLETTORE FUMI “MURELLE EQUIPE 220 ErP” fume exhaust unit consisting of: N. 2 ø 200 collectors code 5192954 COD. 5192961 N. 2 L. 170 ø 80 extensions code 6296530 N. 1 collector closure code 5192961 –...
  • Page 14 COD. 5192961 COD. 5192954 COD. 6296530 COD. 5192954 L= 170 COD. 6296530 COD. 5192954 L= 170 COD. 6296530 COD. 5192954 L= 170 – MURELLE EQUIPE 550 ErP fume exhaust unit consisting of: N. 5 ø 200 collectors code 5192954 COD. 6296513 N.
  • Page 15 – N. 1 sensor kit, code 8092250 with ext ernal t emperatur e sensor (SE), cascade delivery sensor (SMC) and RS- 485 board connection cable NOTE: Section 5 show the electrical con- nection for the sensors. Fig. 5/l 1. 1 2 KIT CODE 8101532 MURELLE EQUIPE 220-330 ErP (to be requested separately) (fig.
  • Page 16 1. 1 3 KIT CODE 8101533 “MURELLE EQUIPE 440-550-660 ErP” (to be requested separately) (fig. 7) – N. 1 kit with collector delivery tube, code 6291969, collect or r e tur n tube, code 6291971, 8 litres expansion vessel, code 6245108, expansion vessel connection tube, code 6227661, reduced nipple 1”...
  • Page 17: Frame Assembly Of Single Module Support

    FRAME ASSEMBLY OF SINGLE MODULE SUPPORT Assemble the boiler supports using the TE M8 x 75 screws and the L=52 spacer. Secure the assembled frames to the wall or other secure structure.
  • Page 18 Mount the collector supporting brackets, fastening them to the frame using the washers and M10 nuts. The position where to place the washer and bracket blocking nut is indicated by two arrows in correspondence with the frame studs to be used. Mount the supports of the condensate drain collector, fastening them to the supporting brackets, using the M5 screws.
  • Page 19: Fitting Connection And Condensate Drain

    FITTING CONNECTION AND CONDENSATE DRAIN Place the condensate drain collector inside the appropriate support. Connect the condensate drain of each module to the collector. Condensate drain connection to the boiler...
  • Page 20 Mount the blind flanges with gaskets to the gas header using the screws and M12 nuts. Secure the gas header using the screws, washers and M8 nuts. Mount the blind flanges with gaskets to the delivery/return headers using the screws and M12 nuts.
  • Page 21 M C.H. flow C.H. return SHAFT DIRECTION NIPPLE 3/4” NIPPLO 3/4" Mount the series of three-way drain cocks BALL ADJUSTMENT ORIENTAMENTO ALBERO and the system delivery/gas cocks to the REGOLAZIONE SFERA relative collectors and connect the tubes to the fittings of the boiler using the respective DRAIN CURVA DI gaskets.
  • Page 22 Low Loss Header connection kit (to be requested separately). Use the gaskets with screws and M16 fixing nuts for the assembly. MURELLE EQUIPE 220-330 ErP MURELLE EQUIPE 440-550-660 ErP...
  • Page 23 Low Loss Header (to be requested MURELLE EQUIPE 220-330 ErP separately). Use the gaskets and fasten it to the connection outlets using the screws and M16 nuts provided. MURELLE EQUIPE 440-550-660 ErP...
  • Page 24: Cascade Flue

    In these cases, use ø 80 polypropylene accessories, command buttons (2), except the RESET. authorised and customised by SIME (refer to the instruction manual provided with the boiler). INSTALLER BUTTONS Provided with each boiler there is a ø...
  • Page 25: Cascade Connection

    CASCADE CONNECTION Connect the RS 485 boards as shown. The external temperature sensor (SE) must be connected to the MASTER module and the casca- de delivery sensor (SMC) to the SLAVE 1 module.
  • Page 26: Cascade Management

    CASCADE MANAGEMENT INSTALLER BUTTONS...
  • Page 27: Service Record

    SERVICE RECORD It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. SERVICE 01 SERVICE 02 Date:...
  • Page 30: Appendix (Guidance Hhic)

    APPENDIX (GUIDANCE HHIC) INDUSTRY GUIDANCE FOR INSTALLERS ON CONDENSATE DRAINAGE PIPE INSTALLATION This guidance is endorsed by HHIC members. 1. BACKGROUND During recent winters the UK has experienced prolonged spells of extremely cold weather - down to minus 20 C and below in many areas. This resulted in a significant increase in the number of calls to boiler manufacturers and heating engineers from householders with condensing (high efficiency) boilers where the condensate drainage pipe had frozen and become blocked with ice, causing the boiler to shut down.
  • Page 31 2.1 INTERNAL TERMINATION: Wherever possible, the condensate drainage pipe should be terminated at a suitable internal foul water discharge point such as (a) an internal soil and vent stack or (b) an internal kitchen or bathroom waste pipe, washing machine waste pipe etc. A suitable permanent connection to the foul waste pipe should be used.
  • Page 32 The use of fittings, elbows etc should be kept to a minimum and any internal “burrs” on cut pipework should be removed so that the internal pipe section is as smooth as possible. The customer/householder should be advised that even with the above measures this type of installation could freeze, and that if this were to occur then boiler shutdown could result, requiring remedial action - possibly involving a chargeable engineer call-out.
  • Page 33 NOTES The Benchmark Commissioning Checklist should be completed as required to record details of the condensate drainage pipe installation. Where an external condensate drainage pipe is installed, the customer should be made aware of the risks and consequences of its freezing and offered the option to fit trace heating (or other measures approved by the boiler manufacturer or service organisation).
  • Page 34 Figure 1 – Connection of condensate drainage pipe to internal soil and vent stack Boiler Visible air break 75 mm trap Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler Soil and vent stack Invert 450 mm minimum up to three storeys...
  • Page 35 Figure 2(a) – Connection of a condensate drainage pipe downstream of a sink, basin, bath or shower waste trap Boiler Visible air break 75 mm trap Visible air break and trap not required if there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler.
  • Page 36 Figure 2(b) – Connection of a condensate drainage pipe upstream of a sink, basin, bath or shower waste trap Boiler Visible air break at plug-hole 75 mm sink, basin, bath or shower waste trap Sink, basin, bath or shower with integral overflow Open end of condensate drainage pipe direct into gully 25 mm min below grating but above water level;...
  • Page 37 Figure 3 – Connection of a condensate pump - typical method (NB manufacturer’s detailed instructions should be followed).
  • Page 38 Figure 4 – Connection of condensate drainage pipe to external soil and vent stack Boiler 450 mm minimum up to three storeys Visible air break Minimum internal diameter 19 mm 75 mm trap Pipe size transition point Visible air break and trap not required if Minimum internal diameter 30 mm there is a trap with a minimum condensate seal of 75 mm incorporated into the boiler.
  • Page 39 Figure 5 – External termination to rainwater downpipe (NB only combined foul/rainwater drain) Condensate discharge pipe from boiler Air gap Pipe size transition point 68 mm PVCu strap-on fitting Water/weather proof insulation Minimum internal diameter 19 mm 43 mm 90° male/female bend Minimum internal diameter 30 mm External rain water pipe into foul water End cut at 45 °...
  • Page 40 Figure 6 – External drain, gully or rainwater hopper Boiler Visible air break 38 mm minimum trap Visible air break and trap not required if there is a trap with a minimum condensate seal of 38 mm incorporated into the boiler External length of pipe 3 m maximum Open end of condensate drainage pipe direct into gully 25 mm min below grating but above water level;...
  • Page 41 Figure 7 – Example of a purpose-made soakaway Condensate discharge pipe from boiler Ground (this section of the condensate drainage pipe may be run either above or below ground level); End cut at 45 ° Diameter 100 mm minimum plastic tube Bottom of tube sealed Limestone chippings Two rows of three 12 mm holes at 25 mm centres, 50 mm from bottom of tube and...
  • Page 42: Appendix 2 (Ventilation Guidence)

    APPENDIX 2 (VENTILATION GUIDENCE) Ventilation Requirements for “Murelle Equipe 220 – 660 ErP” Cascade This information is provided for guidance only BS6644:2005 requires the temperatures in the room or compartment not to exceed certain levels: 25°C up to 100 mm from floor level 32°C 1500 mm above floor level 40°C 100 mm from ceiling level The following provided for guidance only, and assumes the ventilation air is taken directly from outside.
  • Page 44 Fonderie Sime S.p.A - Via Garbo, 27 - 37045 Legnago (Vr) Tel. +39 0442 631111 - Fax +39 0442 631292 - www.sime.it...

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