Table of Contents
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For spare parts drawings refer to "LIST OF COMPONENTS" section.
• For any further information please contact your local dealer or call:
Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy
Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com
1297-M058-00
G3.150 - GP3.150
G3.150S - GP3.150S
G3.150WS - GP3.150WS
G3.150WSPLUS - GP3.150WSPLUS
G3.150SA - G3.150WSA
INSTRUCTION MANUAL
TRANSLATION FROM THE
EN
ORIGINAL INSTRUCTIONS
1297-M058-00
- Rev. n. 00 (03/2021)
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Summary of Contents for rav G3.150
- Page 1 • For any further information please contact your local dealer or call: Technical services: RAVAGLIOLI S.p.A. - Via 1° Maggio, 3 - 40037 Pontecchio Marconi - Bologna Italy Phone (+39) 051 6781511 - Telex 510697 RAV I - Fax (+39) 051 846349 - e-mail: aftersales@ravaglioli.com 1297-M058-00...
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Page 2: Table Of Contents
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 2 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA SUMMARY 10.0 ELECTRICAL CONNECTIONS _______ 38 GENERAL DESCRIPTION _________________ 5 10.1 Electrical checks ______________________38... - Page 3 Page 3 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.9 Special balancing programs __________69 16.0 ERROR SIGNALS ___________________ 83 16.1 Error signals of printer kit (optional) _83 14.9.1 Pax _________________________________69...
- Page 4 1297-M058-00 INSTRUCTION, USE AND MAINTENANCE MANUAL Page 4 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Model Feature / Fixtures Threaded chuck ...
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Page 5: General Description
1297-M058-00 INSTRUCTION, USE AND Page 5 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA GENERAL DESCRIPTION Fig. 1... - Page 6 MAINTENANCE MANUAL Page 6 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA KEY (Fig. 1) 1 – Weight holding bridge 16 – Cones + protection cup 2 –...
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Page 7: Symbols Used In The Manual
1297-M058-00 INSTRUCTION, USE AND Page 7 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA SYMBOLS USED IN THE MANUAL Symbols Description Symbols Description Danger! Read instruction manual. -
Page 8: Information Plate Location Drawing
1297-M058-00 INSTRUCTION, USE AND MAINTENANCE MANUAL Page 8 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA INFORMATION PLATE LOCATION DRAWING... - Page 9 INSTRUCTION, USE AND Page 9 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Code numbers of plates 99990758 Electric shock danger plate 999912940...
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Page 10: General Introduction
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 10 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA INTENDED USE SOME OF THE PICTURES AND/ OR DISPLAY SCREEN PAGES... -
Page 11: Safety Devices
Page 11 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA SAFETY DEVICES Residual risks The machine was subjected to a complete analysis of PERIODICALLY, AT LEAST MONTH- risks according to reference standard EN ISO 12100. -
Page 12: General Safety Rules
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 12 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA GENERAL SAFETY RULES OPERATORS MUST WEAR SUIT- ABLE WORK CLOTHES, PROTEC-... -
Page 13: Packing And Mobilization For Transport
1297-M058-00 INSTRUCTION, USE AND Page 13 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA PACKING AND MOBILIZATION FOR UNPACKING TRANSPORT DURING UNPACKING, ALWAYS... -
Page 14: Mobilization
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 14 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA MOBILIZATION WORKING ENVIRONMENT CONDI- TIONS The machine must be operated under proper condi- tions as follows: •... -
Page 15: Lighting
INSTRUCTION, USE AND Page 15 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA MACHINE ASSEMBLY Lighting The machine does not require its own lighting for EACH MECHANICAL INTERVEN- normal working operations. -
Page 16: Assembly Procedures
Page 16 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA • Execute 4 holes with 10 mm diameter on the floor 9.2.2 Fitting and removal of the pneumatic by the holes on the bottom floor;... - Page 17 Page 17 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 3. Tighten tyre inner rod (Fig._7 ref. 1) with flange REMOVAL inner rod (Fig._7 ref. 2) by using the wrench pro- 1.
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Page 18: Monitor Fitting
MAINTENANCE MANUAL Page 18 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 3. Unscrew pneumatic shaft screw (Fig._11 ref. 1) and 9.2.3 Monitor fitting release the two inner rods with the special wrench 1. -
Page 19: Fitting Of External Data Gauge (Standard On Some Models)
MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 3. Fix the monitor (Fig. 13 ref. 1) to the support 9.2.4 Fitting of external data gauge (stand- (Fig. -
Page 20: Fitting The Protection Guard
Page 20 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 4. Connect connector (Fig. 17 ref. 1) of the cable 9.2.5 Fitting the protection guard coming from inside the machine to connector 1. -
Page 21: Protection Guard Assembly With Automatic Width Measuring De- Vice (Standard On Some Models)
Page 21 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 9.2.6 Protection guard assembly with auto- 9.2.7 Protection guard assembly with laser matic width measuring device (stand- device "12 o'clock"... -
Page 22: Laser Device "12 O'clock" (Optional)
MAINTENANCE MANUAL Page 22 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 9.2.8 Protection guard assembly with au- IF THE AUTOMATIC WIDTH GAUGE tomatic width measuring device and IS PRESENT OR NEEDS TO BE laser device "12 o'clock"... -
Page 23: Tional)
Page 23 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 9.2.10 Fitting of ultrasound Run-out (optional) 3. Mount the card (Fig. 23 ref. 2). -
Page 24: Fitting Of Ultrasound Run-Out With Support (Optional)
Page 24 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 9.2.11 Fitting of ultrasound Run-out with sup- 5. Mount the card (Fig. 25 ref. 2). -
Page 25: Installation Of Printer Kit
Page 25 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 9.2.12 Installation of printer kit (optional) However a simple check can be made to make sure... - Page 26 MAINTENANCE MANUAL Page 26 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA - Press the “Files Management” highlighted icon to Installation of BTRemotePrinter on PC...
- Page 27 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA - Press the “Software” highlighted icon to enter the - Proceed with the installation. You will see the follow-...
- Page 28 MAINTENANCE MANUAL Page 28 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA - After pressing once again “Next”, the below installa- BTRemotePrinter software will start automatically...
- Page 29 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Personalization of print layout from PC Press “Report Config” button to enter print layout personalization screen page.
- Page 30 Page 30 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Once it is configured, the Layout could appear in this way: At the end close the configuration page and save it.
- Page 31 Page 31 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Now work from the PC and run the research of the Net configuration...
- Page 32 Page 32 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Select the device to be connected or to add among the Finally save the configuration pressing the “Save”...
- Page 33 Page 33 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Completion, print and data saving from PC The report appears completed in all its parts:...
- Page 34 INSTRUCTION, USE AND MAINTENANCE MANUAL Page 34 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Complete the blank or incomplete fields: Km/Miles Vehicle Client name...
- Page 35 Page 35 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA In case there is no number plate, the system names Data consulting from PC...
- Page 36 MAINTENANCE MANUAL Page 36 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Data selection for number plate from PC Press “Load Report”. You will see the following screen:...
- Page 37 Page 37 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA You will see the following screen: Store by number plate Store by date...
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Page 38: Electrical Connections
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 38 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 10.0 ELECTRICAL CONNECTIONS FAILURE TO OBSERVE THE ABOVE INSTRUCTIONS WILL IMMEDIATE- EVEN THE TINIEST PROCEDURE LY INVALIDATE THE WARRANTY. -
Page 39: Air Connection
INSTRUCTION, USE AND Page 39 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 11.0 AIR CONNECTION 12.0 FITTING THE WHEEL ON THE CHUCK... - Page 40 Page 40 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 4. Fit the protection cap (Fig. 30 ref. 1) in the locknut 7. Fit the cone (Fig. 32 ref. 3) with the narrowest part (Fig.
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Page 41: Wheel Assembly
INSTRUCTION, USE AND Page 41 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 12.2 Wheel assembly Fig. 34 On models with pneumatic chuck Open the pneumatic chuck by means of the special pedal, see Fig. -
Page 42: Adjustment Of Ultrasound Sensor Support (Standard On Some Models)
MAINTENANCE MANUAL Page 42 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 12.3 Adjustment of ultrasound sensor sup- Fig. 36 port (standard on some models) Ultrasound sensor support (Fig. -
Page 43: Correct Positioning Of Ultrasound Run-Out Detection Device (Optional)
Page 43 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA For what concerns exceptionally large wheels, sensor 12.4 Correct positioning of ultrasound Run-... -
Page 44: Display With Keyboard
MAINTENANCE MANUAL Page 44 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 13.0 DISPLAY WITH KEYBOARD 14.0 WHEEL BALANCING The wheel balancers are equipped with a multifunction 14.1 Switching the machine on and off... -
Page 45: Balancing Programs Setting
MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA At the bottom of the main screen page and of each In order to turn off the machine, simply press the "OFF"... -
Page 46: Programs Rapid Setting And
Page 46 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.2.1 Programs rapid setting and meas- - bring into contact the weights fitting gripper with the inner part of the rim (2 contact points) (see Fig. - Page 47 Page 47 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA • Measuring procedure of electronic RUN-OUT with Standard on some models the distance-diameter caliper arm.
- Page 48 MAINTENANCE MANUAL Page 48 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA - The following screen page will appear on the monitor: Fig. 54 Fig. 52 - Place the distance-diameter caliper grippers (Fig.
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Page 49: Programs Setting Through
Page 49 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.2.2 Programs setting through “Measure- ments acquisition” screen page - Press the button... -
Page 50: Indicative Display Of Points Where To Detect Measures/To Fit Weight
MAINTENANCE MANUAL Page 50 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.3 Indicative display of points where to EACH TIME THAT THE WHEEL detect measures/to fit weight PROTECTION GUARD IS CLOSED;... -
Page 51: Weights Positioning
Page 51 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.3.1 Weights positioning 14.4 Displaying the active/modifiable field The monitor displays when it is absolutely necessary During the various phases of measures detection, the that the weight is applied at "12 o'clock"... -
Page 52: Wheel Balancing Screen Page Description
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 52 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.5 Wheel balancing screen page descrip- NORMALLY DURING THE DETEC- tion... - Page 53 INSTRUCTION, USE AND Page 53 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA The following screen will appear on the moni- tor: SPLIT...
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Page 54: Balancing Mode
MAINTENANCE MANUAL Page 54 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.5.1 Balancing mode The machine has the ability to perform the wheel bal-... - Page 55 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 4. Bring the distance-diameter caliper arm in resting • Weights fitting with laser “at 6 o'clock” (standard...
- Page 56 Page 56 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA • Weights fitting at “6 o'clock” (without the use of • Weights fitting at “12 o'clock” (with the use of laser emitter).
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Page 57: Use Of Machines With Disabled Automatic Data Gauge
Page 57 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.6 Use of machines with disabled auto- 14.6.1 Manual setting of wheel dimensions... -
Page 58: Standard Balancing Programs
MAINTENANCE MANUAL Page 58 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.7 Standard balancing programs 14.7.3 Static-2 STATIC 2 function is a procedure that offsets wheel 14.7.1 Static... -
Page 59: Alu-S
INSTRUCTION, USE AND Page 59 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.7.5 ALU-S 14.7.7 ALU-S2 ALU-S program permits balancing wheels by two fit-... -
Page 60: Alu-2
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 60 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.7.9 ALU-2 14.7.11 ALU-4 ALU-2 function balances wheels with light alloy rims... -
Page 61: Optional Balancing Programs
INSTRUCTION, USE AND Page 61 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.8 Optional balancing programs 14.8.1 ECO-WEIGHT mode (standard on some models) - Page 62 MAINTENANCE MANUAL Page 62 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Press the brake pedal and fit the adhesive weight inside IMMEDIATELY AFTER HAVING pliers as shown in Fig.
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Page 63: Split Mode
Page 63 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.8.2 SPLIT mode TWO SMALLER WEIGHTS (55g) Split procedure proves useful when the dynamic unbal-... - Page 64 Page 64 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Fit the clip weight of the chosen value at “12 o'clock” on the outside of the wheel. Press again button position the wheel for the fitting of the 2 clip weight.
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Page 65: Weights Hidden Behind Spokes
Page 65 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.8.3 Weights hidden behind spokes mode Bring any spoke upwards at "12 o'clock" position and Adhesive correction weight positioning may not look attractive on some types of rims. -
Page 66: Matching Mode
MAINTENANCE MANUAL Page 66 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Perform another test spin. 14.8.4 Matching mode The “weights hidden behind spokes” procedure is The Matching procedure offsets strong unbalance, completed. - Page 67 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA On the monitor the next screen page will be displayed: STEP 2. Remove the wheel from the wheel balancer.
- Page 68 INSTRUCTION, USE AND MAINTENANCE MANUAL Page 68 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Fig. 64 - Press the button to bring the wheel into posi- tion.
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Page 69: Special Balancing Programs
Page 69 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 14.9 Special balancing programs 14.10 Recalculation function After making a spin, the wheel automatically stops, 14.9.1 Pax... -
Page 70: Wheel Balancing In Motorcycle Mode (With Distance Caliper Extension Kit)
MAINTENANCE MANUAL Page 70 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 15.0 USER MENU (OPTIONS AND CALI- 14.11 Wheel balancing in Motorcycle mode (with distance caliper extension Kit) BRATION) By enabling “motorcycle wheel balancing”... -
Page 71: Options Menu
INSTRUCTION, USE AND Page 71 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 15.1 Options menu List of available options THE ICONS OF THE AVAILABLE... - Page 72 INSTRUCTION, USE AND MAINTENANCE MANUAL Page 72 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Enable/disable the lock function for Enable/disable user function. caliper arm in position.
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Page 73: Lower Weight Limit
Page 73 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 15.1.1 Lower weight limit 15.1.2 Setting adhesive weight dimensions and static threshold percentage Correction weight below a certain limit is normally shown equal to zero. -
Page 74: User Management
MAINTENANCE MANUAL Page 74 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 15.1.3 User management The "User Management" function is disabled on ma- Press button , shown on the monitor (Fig. -
Page 75: Enabling Of Electronic Run-Out Measuring Device (Optional)
INSTRUCTION, USE AND Page 75 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 15.2 Enabling of electronic Run-out measur- ing device (optional) Press button... -
Page 76: Machine Calibrations
INSTRUCTION, USE AND MAINTENANCE MANUAL Page 76 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 15.3 Machine calibrations 15.3.1 Chuck “0” (zero) calibration Press the button (Fig. -
Page 77: Weight Measurement Sensors Calibration
INSTRUCTION, USE AND Page 77 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 15.3.2 Weight measurement sensors calibra- tion THE NUMERICAL VALUES SHOWN IN THE FIGURES BELOW ARE PURELY ILLUSTRATIVE. -
Page 78: Gauges Calibration
Page 78 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA - Remove the weight from 100 g from the outside of the 15.3.3 Gauges calibration wheel and apply it on the inner side at "12 o'clock". - Page 79 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Place the gauge (Fig. 73 ref. 1) on the chuck flange - Place the gauge as shown in the following figure: (Fig.
- Page 80 Page 80 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA - Turn the gauge ferrule (Fig. 76 ref. 1) on the inner edge of the wheel upwards (see Fig._76).
- Page 81 INSTRUCTION, USE AND Page 81 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Calibration of external data gauge (standard on some models) Press button...
- Page 82 MAINTENANCE MANUAL Page 82 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA Calibration of automatic width measuring device unit (standard on some models) Press the button...
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Page 83: Error Signals
MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 16.0 ERROR SIGNALS During wheel balancer operation, if wrong commands are given by the operator or device faults occur, an error code may appear on the monitor screen. -
Page 84: Routine Maintenance
MAINTENANCE MANUAL Page 84 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 17.0 ROUTINE MAINTENANCE To guarantee the efficiency and correct functioning of the machine, it is essential to carry out daily or... -
Page 85: Technical Data
INSTRUCTION, USE AND Page 85 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 18.0 TECHNICAL DATA 18.1 Technical electrical data Max. absorbed voltage (W) -
Page 86: Dimensions
1297-M058-00 INSTRUCTION, USE AND MAINTENANCE MANUAL Page 86 of 91 RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 18.3 Dimensions Fig. 79 (threaded chuck) (pneumatic chuck) * Standard on some models... -
Page 87: Storing
Page 87 of 91 MAINTENANCE MANUAL RAVAGLIOLI S.p.A. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 19.0 STORING 21.0 REGISTRATION PLATE DATA If storing for long periods disconnect the main power supply and take measures to protect the machine from dust build-up. - Page 88 (pos. 46) of AUTOMATIC WIDTH must be connected to JP3 connector of 12 O’CLOCK LASER card (pos. 37), stripping the sheath cable (pos. 46) of 200 mm. G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 1297-M058-00...
- Page 89 50 – Touch screen monitor 19” 51 – HDMI-HDMI cable 52 – Cable USB/A - USB/B 53 – Monitor SBC kit G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 1297-M058-00 WIRING CONNECTION DIAGRAM Page 89 of 91 Drawing N°A - Rev.
- Page 90 1 – Pneumatic self-centring chuck 2 – Pneumatic tightening system 3 – Solenoid valve unit 4 – Filter mounting GP3.150 - GP3.150S - GP3.150WS - GP3.150WSPLUS 1297-M058-00 PNEUMATIC CONNECTION DIAGRAM Page 90 of 91 Drawing N°B - Rev. 0 129600170 RAVAGLIOLI S.p.A.
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Page 91: Drawing C - Electronic Board Disposition
12 o’clock laser Read-out card kit Run-out CPU card kit G3.150 - GP3.150 - G3.150S - GP3.150S - G3.150WS - GP3.150WS - G3.150WSPLUS - GP3.150WSPLUS - G3.150SA - G3.150WSA 1297-M058-00 ELECTRONIC BOARDS DISPOSITION Page 91 of 91 Drawing N°C - Rev. 0... - Page 92 Dichiarazione di Conformità Declaration of Conformity Konformitätserklärung Déclaration de Conformité Declaración de Conformidad RAVAGLIOLI S.p.A. via 1° Maggio , 3 We / Wir / Nous / Nosotros 40037 Pontecchio Marconi (Bologna) – ITALIA dichiariamo sotto la nostra esclusiva responsabilità che il prodotto declare, undertaking sole responsibility, that the product erklären unter unserer alleinigen Verantwortung, dass das Produkt déclarons, sous notre entière responsabilité, que le produit...
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