Dorner AquaGard 7200 Series Installation, Maintenance & Parts Manual
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Dorner AquaGard 7200 Series Installation, Maintenance & Parts Manual

Sanitary end drive conveyors
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7200 Series Sanitary End
Installation, Maintenance & Parts Manual
Featuring:
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-564 Rev. G
Drive Conveyors
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
Technology
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner AquaGard 7200 Series

  • Page 1 7200 Series Sanitary End Drive Conveyors Installation, Maintenance & Parts Manual Featuring: Technology DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    5174435, 6109427, 6685009 and corresponding patents and Some illustrations may show guards patent applications in other countries. removed. DO NOT operate equipment Dorner reserves the right to make changes at any time without guards. without notice or obligation. Upon receipt of shipment: Dorner has convenient, pre−configured kits of Key Service...

  • Page 3: Warnings - General Safety

    The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. A DANGER Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 4: Product Description

    L= 18¨ (457mm) ** For Heavy Load Bottom Mount Package, mount support under gearmotor. *** For conveyors longer than 12 ft (3658mm), install support at frame joint. Figure 2 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...
  • Page 5 • Conveyor being mounted horizontal • Conveyor being located in a dry environment • Conveyor with standard belt only ** Lengths available only in 6¨ (152mm) & wider conveyors. 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 6: Installation

    Refer to “Attaching Conveyor to Stands or NOTE Mounting Brackets” on page 7 and “Return Rollers” on page 8. Dorner recommends cleaning all the “food zones” prior to placing conveyor into service. Insure adequate access is provided for Conveyors Longer Than 12 ft...

  • Page 7: Attaching Conveyor To Stands Or Mounting Brackets

    Install conveyor belt. Refer to steps 1 through 3 under “Belt Installation for Conveyor without Gearmotor Mounting Package or Stands” on page 13. Tension conveyor belt. Refer to “Conveyor Belt Tensioning” on page 13. 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 8: Return Rollers

    Figure 13 drive spindles on 16 18 ft (4877 5486 mm) conveyors. Figure 13 On 8−18 ft (2338−5486 mm) conveyor, repeat step 3 as necessary for other return rollers. 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 9: 8¨ To 18¨ (203Mm To 457Mm) Wide Flat Belt Conveyors

    Figure 14 Loosely attach two clamp plates (Figure 15, item AG) on roller and guard assembly (AF) with four screws (AH). Do not tighten screws. Figure 15 Figure 15 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 10: Preventive Maintenance And Adjustment

    • Replace worn or damaged parts required level of hygiene can be maintained. Lubrication Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. For /05 woven polyester and /06 black anti-static belts, use a Conveyor Bearings bristled brush to improve cleaning.

  • Page 11: Conveyor Belt Replacement Sequence

    Loosen four M6 hex head cap screws (Figure 18, item AM) and (Figure 19, item AM). Figure 18 Figure 18 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.
  • Page 12 (Figure 21, item AT) and (Figure 22, item AT) 10. If a new belt will not be installed immediately, secure underneath the gearmotor while changing the belt. conveyor with stand/conveyor ear mount brackets or stand assemblies. 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 13: A − Belt Installation For Conveyor Without

    If removed, install sleeves (Figure 17, item AL), bottom NOTE wiper(s) (AK) and M5 hex head screws (AJ). Tighten screws to 33 in-lb (3.7 Nm). If the maximum take-up stroke is achieved, replace the conveyor belt. 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 14: Pulley Removal

    (Figure 28, item AZ) and (Figure 29, item AZ) are removed. Remove screw (Figure 28, item AZ) and (Figure 29, item AZ) from each side of conveyor. Figure 28 Figure 28 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 15: B − Idler Pulley Removal

    (BL). Figure 34 Figure 31 Remove M6 hex head cap screw (Figure 32, item AO) and sleeve (BG) from conveyor (Z) and hex pinion (BF). Figure 34 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 16: Bearing Installation

    (Figure 40). Figure 36 Figure 40 Bearing Installation Inspect bearing seating surface(s) for damage. Replace spindle if damaged. Figure 40 Repeat steps 1 through 5 for each bearing. 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 17: Pulley Installation

    (Figure 42, item BH) so they engage the same tooth positions on their respective racks. Figure 42 Figure 42 Reverse the removal procedure “B” (see page 15). 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 18: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 19: Tension End Components

    Tension Spindle Kit 450644 Head Plate Tension, LH w/Wiper (Includes Items 6, 8 and 9) WW = Conveyor width ref.: 02, 03, 04, 05, 06, 08, 10, 12, 18 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 20: Conveyor Frame And Extension

    6’ (1829mm) 4730WW−06660 15’ (4572mm) 4730WW−10260 4750WW 7’ (2134mm) 4730WW−07860 16’ (4877mm) 4730WW−11460 4750WW 8’ (2438mm) 4730WW−09060 17’ (5182mm) 4730WW−12660 4750WW 9’ (2743mm) 4730WW−10260 18’ (5486mm) 4730WW−13860 4750WW 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 21: 21 1" (25Mm) Sanitary Bolt−On High Sides

    Left Hand 462144SSP N/A 462154SSP 9’ (2743mm) Right Hand 462155SSP N/A 462144SSP Left Hand 462145SSP N/A 462154SSP 10’ (3048mm) Right Hand 462155SSP N/A 462145SSP Left Hand 462145SSP N/A 462155SSP 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 22: 22 2" (51Mm) Sanitary Bolt − On High Sides

    Left Hand 462244SSP N/A 462254SSP 9’ (2743mm) Right Hand 462255SSP N/A 462244SSP Left Hand 462245SSP N/A 462254SSP 10’ (3048mm) Right Hand 462255SSP N/A 462245SSP Left Hand 462245SSP N/A 462255SSP 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 23: −23 Sanitary Fully Adjustable Uhmw Guide

    462338 462337 Guide Mounting Rail 15’ (4572mm) 462338 462338 Guide Mounting Rail 16’ (4877mm) 462339 462338 Guide Mounting Rail 17’ (5182mm) 462339 462339 Guide Mounting Rail 18’ (5486mm) 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 24: Sanitary Adjustable Width Uhmw Guides 2

    462338 462337 Guide Mounting Rail 15’ (4572mm) 462338 462338 Guide Mounting Rail 16’ (4877mm) 462339 462338 Guide Mounting Rail 17’ (5182mm) 462339 462339 Guide Mounting Rail 18’ (5486mm) 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 25: Sanitary 2" (51Mm) Through 6" (152Mm) Wide Flat Or Cleated Belt Return Roller

    Mounting Block 450628 Clamp Plate 4517WW Shaft/Bearing Assembly 990408MSS Acorn Nut M4−0.70 4514WW Return Roller Assembly 4516WW Return Roller Guard WW = Conveyor width ref.: 08, 10, 12, 18 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 26: Conveyor Mounting Brackets

    Mount Assembly – Flat Belt 450590 Stand/Conveyor Ear Mount Bracket 450591 Mount Assembly – Cleated Belt 960610MSS Hex Head Cap Screw M6–1.0 x 10mm 492564SS Clamp Plate – Flat Belt 7200 Series Sanitary End Drive Conveyors Dorner Mfg. Corp. 851-564 Rev. G...

  • Page 27: Configuring Conveyor Belt Part Number

    (610mm) long, shaft position A, and 6.59 in (167.4mm) long, shaft position A, guide profile 01 and belt type /02 cleat spacing (general purpose) 74−030200A0659V Belt 72−030200/02V Belt 7200 Series Sanitary End Drive Conveyors 851-564 Rev. G Dorner Mfg. Corp.

  • Page 28: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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