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® 150 Pallet System Stations & Accessories Installation, Maintenance & Parts Manual For other service manuals visit our website at: www.dornerconveyors.com/manuals-literature Record Conveyor Serial Number Here 851-961 Rev. A...
Simplified Installation ..........24 Post Support Stand ............74 Full Installation Steps..........24 Sprocket Removal Tool..........75 Pneumatic and Control Logic Suggestions ....26 Return Policy..............76 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner reserves the right to make changes at any time Upon receipt of shipment: without notice or obligation. • Compare shipment with packing slip. Contact factory regarding discrepancies.
A WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical A DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.
Lift and Transfer Station Document Language ER3 T M D C N G S Controller Type Speed Guarding Pallet Sensor Option Orientation Direction Flow Option Length Width Document Language ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
6 mm 56.0 Nm 8 mm 97.5 Nm 6 mm 48.0 Nm 5 mm 35.0 Nm (496 in lbs) (863 in lbs) (425 in lbs) (310 in lbs) ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
Figure 11 Figure 9 Attaching and Operations of Pneumatics Connect the solenoid to the stop. Dorner fittings (Figure Figure 11 10, item 1) accept 1/4" outside diameter tubing standard • On an in–frame stop, two bottom (Figure 12, item 1) and (Figure 10, item 2).
(Figure 14, item 1) in inner T–slot on both sides of the conveyor. Figure 14 Figure 16 Install pallet stop (Figure 16, item 4) at leading end. (Refer to “Pallet Stops” starting on page 8.) Figure 14 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
18, item 2), and four screws (Figure 18, item 3) from the top of the guard (Figure 18, item 4). Figure 20 Figure 18 Figure 20 Figure 18 ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
25, item 1) in plate (Figure 25, item 2) and to the (Figure 26, item 2) sensor brackets can be used to mount a lowest port (Figure 25, item 3) on the lift. Dorner 12 mm barrel proximity sensor (Figure 26, item 3).
Turn large nut (Figure 39, item 2) clockwise or counterclockwise to raise or lower (Figure 39, item 3) pallet assembly as needed. Tighten jam nut against large nut to secure position. Figure 37 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
Figure 43 Connect Port 2 (Figure 41) of the 5 port, 2 way solenoid to the upper port (Figure 43, item 2) on the lift. Dorner fittings accept 1/4" outside diameter tubing standard. • The lift raises when air is supplied to the lowest port of the lift and the upper port is allowed to exhaust.
(Figure 45, item 1) in inner T–slot on both sides of the conveyor. Figure 45 Figure 47 Install pallet stop (Figure 47, item 4) at leading end. (Refer to “Pallet Stops” starting on page 8.) Figure 45 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
Lower cylinder guard (Figure 54, item 2) from around counterclockwise to raise or lower (Figure 56, item 3) cylinder assembly. pallet assembly as needed. Tighten jam nut against large nut to secure position. ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
(Figure 61, item 4) in plate (Figure 61, item 2) and to the upper port (Figure 61, item 5) on the lift. Dorner fittings accept 1/ 4" outside diameter tubing standard. • The lift raises when air is supplied to the lowest port of the lift and the upper port is allowed to exhaust.
Connect Port 4 (Figure 59) of the 5–port 2–way Figure 64 solenoid t to the left port (Figure 62, item 1) of the rotator. Dorner fittings accept 1/4" outside diameter tubing standard. Figure 62 Figure 64 • Use proximity sensor to detect pallet located at the stop.
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Figure 68 Install sensor(s) (Figure 67, item 1) (provided by Figure 69 others) into slots (Figure 67, item 2) in sensor bracket. Figure 67 Figure 69 Figure 67 ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
Rotation Adjustment To adjust counterclockwise rotation, loosen right side Recommended Pneumatics nut (Figure 80, item 1) with an open–end wrench. Dorner recommends using a 5–port 2–way solenoid valve Figure 80 (Figure 78) to operate the Rotating Actuator. Figure 78 Figure 78...
Remove two screws (Figure 104, item 1) securing bracket (Figure 104, item 2) to lift and transfer station (Figure 104, item 3). Figure 104 Figure 102 Figure 104 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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(Figure 106, item 2). Figure 108 Figure 106 Figure 106 Figure 108 NOTE Be sure to mark lower and upper hoses and there locations to aid in reinstalling. ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
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10. Remove lift and transfer section and cylinder (Figure cylinder (Figure 110, item 2). 112, item 1) from bracket (Figure 112, item 2) on Figure 110 conveyor. Figure 112 Figure 110 Figure 112 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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14. Remove two fittings (Figure 116, item 1) from cylinder. 12. Remove two socket head screws (Figure 114, item 1) securing cylinder to conveyor frame. Figure 116 Figure 114 Figure 116 Figure 114 ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
When reassembling, make sure there is a gap Figure 147 (Figure 145, item 1) between the gear and the U frame. Figure 145 Figure 147 Figure 145 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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Remove four screws (Figure 151, item 3) holding hex posts (Figure 151, item 4) onto motor. 10. Replace worn or damaged parts. 11. Installation is the reverse of removal. ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
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(Figure 166, item 2) on roller shaft. Figure 167 Figure 166 Remove two screws (Figure 168, item 1) securing roller plate (Figure 168, item 2) on assembly. Figure 168 Figure 166 Figure 168 ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
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13. Repeat for removing remaining gears and rollers, as remove rollers (Figure 170, item 2) from rod. necessary. 14. Replace worn or damaged parts. Figure 170 15. Installation is the reverse of removal. Figure 170 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
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WWW = Pallet width reference: 160, 200, 240, 280, 320 LLL = Pallet length reference: 160, 200, 240, 280, 320 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
960816MFY Flanged Hex Head Cap Screw, M8 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
960816MFY Flanged Hex Head Cap Screw, M8 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
M8 x 16 mm 920640M Socket Head Screw, M6–1.00 x 40 mm Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
960816MFY Flanged Hex Head Cap Screw, M8 x 16 mm Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
Service Parts Low Height Lift and Locate ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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WWW = Pallet width reference: 160, 200, 240, 280, 320 LLL = Pallet length reference: 160, 200, 240, 280, 320 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
Service Parts Lift and Locate for Pallets 160 x 160, 160 x 240, 200 x 200, and 240 x 160 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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WWW = Pallet width reference: 160, 200, 240 LLL = Pallet length reference: 160, 200, 240 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
Service Parts Lift and Locate for Pallets 240 x 240, 240 x 320, 280 x 280, 320 x 240 and 320 x 320 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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WWW = Pallet width reference: 240, 280, 320 LLL = Pallet length reference: 240, 280, 320 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
Service Parts Lift and Transfer for Pallets 160 x 160, 160 x 240, 200 x 200, 240 x 160, and 240 x 240 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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LLL = Pallet Length Reference: 160, 200, 240 16 mm Service parts can be obtained through your distributor or directly FASN–M8 Square Nut from Dorner Mfg. Corp. (800) 397-8664 or 400429-WWW U-Plate customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
Service Parts Lift and Transfer for Pallets 240 x 320, 280 x 280, 320 x 240 and 320 x 320 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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LLL = Pallet Length Reference: 240, 280, 320 FASN–M8 Square Nut Service parts can be obtained through your distributor or directly 400430-B Bottom Plate from Dorner Mfg. Corp. (800) 397-8664 or 400536-WWW Cylinder Mount customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A...
Service Parts Lift and Rotate for Pallets 160 x 160, 160 x 240, and 200 x 200 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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WWW = Pallet width reference: 160, 200, 240 LLL = Pallet length reference: 160, 200, 240 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
Service Parts Lift and Rotate for Pallets 240 x 160, 240 x 240, 240 x 320, 280 x 280, 320 x 240 and 320 x 320 ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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WWW = Pallet width reference: 160, 200, 240 LLL = Pallet length reference: 160, 200, 240 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
Service Parts Turn and Transfer ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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WWW = Pallet width reference: 160, 200, 240, 280, 320 LLL = Pallet length reference: 160, 200, 240, 280, 320 Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev.
Service Parts Pallet Pusher ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp. 851-961 Rev. A...
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33:1, RPM = 17.6-176 Service parts can be obtained through your distributor or directly 826-987 Motor, Speed = 25 Mpm, Gear Ratio = from Dorner Mfg. Corp. (800) 397-8664 or 27:1, RPM = 21.5-215 customerservice@dorner.com 826-988 Motor, Speed = 37 Mpm, Gear Ratio = 18:1, RPM = 31.7-317...
400278 Top Plate Service parts can be obtained through your distributor or directly FATB-20 Twist-In Stud, M8 x 20 mm from Dorner Mfg. Corp. (800) 397-8664 or 990812M Lock Nut, M8 customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories Dorner Mfg. Corp.
Sprocket Removal Tool Item Part Number Description 400571 Sprocket Removal Tool Service parts can be obtained through your distributor or directly from Dorner Mfg. Corp. (800) 397-8664 or customerservice@dorner.com ERT® 150 Pallet System Stations & Accessories 851-961 Rev. A Dorner Mfg. Corp.
Return Policy Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor: Name and address of customer.
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