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Motor Controls and
Application Guide, Installation, and Parts Manual
Remote Basic VFD Controller
Jog Button Kit
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-773 Rev. A
Accessories
Remote Full Featured VFD Controller
Control Stop Kit
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
Photo Eye Kit
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
Emergency Stop Kit
Photo Eye Bracket Kit
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827
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Table of Contents
Related Manuals for Dorner 75M-V1-3211-05
Summary of Contents for Dorner 75M-V1-3211-05
- Page 1 Remote Basic VFD Controller Remote Full Featured VFD Controller Jog Button Kit Control Stop Kit Photo Eye Kit Photo Eye Bracket Kit DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600...
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Page 2: Table Of Contents
For Remote Full Featured VFD Controllers ....22 Grocery Store Conveyor with Photo Eyes ..... 22 Motor Running Output Signal ........23 Create Your Own Application ........24 Common Controller Adjustments........25 Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 3: Introduction
Introduction The Dorner Limited Warranty applies. A CAUTION Dorner reserves the right to make changes at any time without notice or obligation. Some illustrations may show guards removed. DO NOT operate equipment without Dorner has convenient, pre-configured kits of Key Service guards. -
Page 4: Warnings − General Safety
SEVERE HAZARD! A DANGER • Dorner cannot control the physical installation and application of conveyors. Taking protective measures is the responsibility of the user. • When conveyors are used in conjunction... -
Page 5: Controller Specifications
Convergence Photo Eye Bracket Kit with 2" Height Adjustment 75M-PM-6 Convergence Photo Eye Bracket Kit with 5" Height Adjustment 75M-LC-1 Linking Cable Kit 6 ft. (1.83 m) long 75M-LC-2 Linking Cable Kit 15 ft. (4.57 m) long Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 6: Product Description
Product Description Remote Basic VFD Control Remote Full Featured VFD Control Dorner’s Remote Basic VFD Controller (Figure 1) can be Dorner’s Remote Full Featured VFD Controller (Figure 2) used with industrial VFD gearmotors up to 1/2 Hp. For can be used with all industrial VFD gearmotors. For... -
Page 7: Emergency Stop Kit
M6-1.00 x 12mm Low Head Cap Screws (x4) M6-1.00 x 20mm Low Head Cap Screws (x2) Drop in T-Bars (x2) M6-1.00 x 12mm Low Head Cap Screws (x2) Figure 6 Figure 4 Figure 6 Figure 4 Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 8: Photo Eye Bracket Kit
Cable - 4P Micro Connect Wire Ties (x3) Drop in T-Bars (x2) M6-1.00 x 20mm Low Head Cap Screws (x3) Mounting Cable Ties (x3) T-Slot Strip Closures (x3) Hex Key Figure 8 Figure 8 Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 9: Controller Installation
Figure 13 Figure 10 Slide controller to its desired mounting location along conveyor and tighten both screws. Figure 13 Slide controller to its desired mounting location and tighten both screws. Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 10: Wiring
Damage to equipment could cause injury to personnel. occur. Motor Wiring Connect motor cord (Figure 14, item 1) to motor (Figure 14, item 2). Figure 14 Figure 14 Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 11: Accessories Installation
Slide button box kit to its desired mounting location along conveyor and tighten both screws. Figure 17 Slide button box kit to its desired mounting location along conveyor and tighten both screws. Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 12: Button Box Kits - Stand Mount
(Figure 24, item 1) and single drop-in t-bars (Figure 24, item 2). Secure with screws (Figure 24, item 3). Figure 24 Figure 24 Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 13: Applications And Electrical Connections
PLC or other controls. You can also use this signal to control another Dorner Remote VFD or Dorner Full Featured Controllers. Use schematics provided to wire in your own sensor Create Your Own Application or create your own application. -
Page 14: Required Tools
NOTE • User supplied contact signal, likely from a PLC For additional information or desired settings Figure 26 other than listed, refer to information provided by controller manufacturer. Figure 26 Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 15: Remote Basic Vfd Motor Controller
• Closing a contact between the white terminal (Figure Figure 30 28, item 3) and the orange terminal (Figure 28, item 4) will cause the control to run the motor in the reverse direc- tion. Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 16: Jog Conveyor Via A Push Button
(Figure 32, item 4) is connected to green port (Figure 32, item 3). Plug linking cable kit (Figure 34, item 1) into button box kit (Figure 34, item 2). Figure 34 Figure 34 Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 17: Time Based Indexing Via Push Of A Button
Follow steps 1-3 in the Jog Conveyor via a Push Button Application. Change parameter 64 per “Off Delay” instructions on page 27 (Time Based Indexing Delay’s) of this document. Figure 38 Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 18: Remote Start/Stop Enabled With Time Based Indexing Via Push Of A Button
Follow steps 1-3 in the Remote Start/Stop Enabled Figure 41 with Jog Control Application. Change parameter 64 per “Off Delay” instructions on page 27 (Time Based Indexing Delay’s) of this document. Figure 41 Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 19: Conveyor End Stop With Photo Eye
Follow steps 1-2 from the Conveyor End Stop with Photo Eye Application. Connect the Control Stop linking kit to the green port of the Remote Full Featured VFD controller (Figure 43, item 3). Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 20: Conveyor Indexes With Photo Eye
27 (Time Based Indexing Delay's) of this Figure 45 document. Connect linking cable (Figure 46, item 1) to Photo Eye Assembly (Figure 46, item 2). Figure 46 Figure 46 Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 21: Conveyor Indexes With Photo Eye And Remote Start\Stop
Connect the Control Stop linking kit to the blue port of the Remote Full Featured VFD controller (Figure 48, item 3). Perform step 4 of the Conveyor Indexes with Photo Eye Application if desired. Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 22: For Remote Full Featured Vfd Controllers
Connect the Index Photo Eye (Figure 55, item 3) into the green port (Figure 55, item 4) on the controller. Follow the instructions to add Bypass Jog Button on Figure 53 page 21. Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 23: Motor Running Output Signal
The Remote Full Featured VFD Controller can provide a contact closure to be monitored by a user’s external PLC or other controls. You can also use this signal to control another Dorner Remote VFD or Dorner Full Featured Controllers. You will need: • Remote Full Featured VFD Controller •... -
Page 24: Create Your Own Application
Applications and Electrical Connections Create Your Own Application The following blocks show the pinouts of Dorner accessories and Remote VFD Controllers. Use this information to wire in your own sensors or create a new application. DORNER ACCESSORY WIRING REFERENCE USER CONTROL CONN. (REMOTE BASIC VFD) USER CONTROL CONN. -
Page 25: Common Controller Adjustments
(Figure 59, item 3), the right two other than listed, refer to information provided terminals. (This jumper is removed when direction is by controller manufacturer. controlled from the remote machine interface terminals. Figure 59 Figure 59 Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 26: Conveyor Acceleration
Acceleration is displayed in seconds. Press the M key to save changes. Press the M key again to exit programming mode. RD (ready) will be displayed when in run mode. Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 27: Time Based Indexing Delay's
1/10th of a second. (A value of 10 = 1 second) Press the M key to save changes. Press the M key again to exit programming mode. RD (ready) will be displayed when in run mode. Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 28: Service Parts
Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand. -
Page 29: Remote Full Featured Vfd Controllers
826-515 460 Volt, 1.5 Hp VFD Controller 826-516 460 Volt, 2 Hp VFD Controller 920616M Socket Head Screw M6-1.00 x 16mm 809-309 Accessory Kit Ports 809-314 Motor Running Output Port Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 30: Emergency Stop Kit
830-216 Red Push Button 830-217 Push Button Nameplate 639971M Single Drop-In T-bar 807-1572 Spacer 950612M Low Head Cap Screw M6-1.00 x 12mm 950620M Low Head Cap Screw M6-1.00 x 20mm Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 31: Control Stop Kit
Contact Block Switch-Normally Closed 830-214 Control Stop Button 639971M Single Drop-In T-bar 807-1572 Spacer 950612M Low Head Cap Screw M6-1.00 x 12mm 950620M Low Head Cap Screw M6-1.00 x 20mm Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 32: Jog Push Button Kit
830-211 Contact Block Switch-Normally Open 830-213 Push Button 639971M Single Drop-In T-bar 807-1572 Spacer 950612M Low Head Cap Screw M6-1.00 x 12mm 950620M Low Head Cap Screw M6-1.00 x 20mm Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 33: Photo Eye Kit
Photo Eye Mount Clamp 809-289 Reflector Sensor 809-315 Photo Eye Sensor 202004 Mounting Bracket 807-948 Shaft Cap 950612M Low Head Cap Screw M6-1.00 x 12mm 950616M Low Head Cap Screw M6-1.00 x 16mm Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 34: Photo Eye Bracket Kit - Through Beam
5" Mounting Sensor Shaft 202004 Mounting Bracket 807-1391 Photo Eye Mount Clamp 807-948 Shaft Cap 950612M Low Head Cap Screw M6-1.00 x 12mm 950616M Low Head Cap Screw M6-1.00 x 16mm Motor Controls and Accessories Dorner Mfg. Corp. 851-773 Rev. A... -
Page 35: Linking Kit
T-Slot Strip Closure 805-063 Wire Tie 805-608 Mounting Cable Tie 807-565 Hex Key 809-312 2 ft. Meter Cable 809-313 5 ft. Meter Cable 950612M Low Head Cap Screw M6-1.00 x 12mm Motor Controls and Accessories 851-773 Rev. A Dorner Mfg. Corp. -
Page 36: Return Policy
RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.
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