Ivoclar Vivadent Programat P510 G2 Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Ivoclar Vivadent Manuals
  4. Dental equipment
  5. Programat P510 G2
  6. Operating instructions manual

Ivoclar Vivadent Programat P510 G2 Operating Instructions Manual

Hide thumbs Also See for Programat P510 G2:
Table of Contents

Advertisement

Quick Links

Programat
P510
®
G2
Operating Instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Programat P510 G2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Ivoclar Vivadent Programat P510 G2

Summary of Contents for Ivoclar Vivadent Programat P510 G2

  • Page 1 Programat P510 ® Operating Instructions...
  • Page 2 Declaration of conformity...

  • Page 3: Table Of Contents

    Advanced functions of the furnace / Software update Multimedia functions Digital Shade Assistant (DSA) function IoT function Practical Use Firing with an Ivoclar Vivadent program Firing with an individual program Important notes on the use of the infrared technology Maintenance, Cleaning, Diagnosis Monitoring and maintenance...

  • Page 4: List Of Parts

    List of parts Air vents furnace head Furnace head housing Warnings Screw for cooling tray 10 Touch screen Cooling tray 11 Keypad Housing base Audio ports 12a Optical Status Display (in/out) (OSD) Speaker Furnace feet 12b Progress display 16 Cover for head opening mechanism 17 Air vents (base) 18 USB connection...
  • Page 5 List of parts 25 QTK2 heating muffle 21 Insulation 26 Furnace head sealing ring 22 Firing plate 23 Firing plate holder 27 Infrared camera 24 Frame plate 28 Sealing surface 36 Cover for head opening mechanism 37 Connection cover 38 Screw for connection cover 39 Air vents rear panel 29 On/Off switch...
  • Page 6 List of parts 48 Plug fuse 49 Heater plug 50 Heater plug socket 51 Thermocouple plug 52 Thermocouple plug socket 43 Furnace head mounting 53 Furnace head vacuum connection 44 Furnace head release 45 Heater cable 46 Thermocouple cable 47 Furnace head vacuum hose 60 LAN download cable 61 Programat Firing Tray Kit 2 62 Programat USB stick...

  • Page 7: Introduction / Signs And Symbols

    1.1 Introduction Dear Customer Thank you for having purchased the Programat P510 G2. It is a state-of-the-art furnace for dental applications. The furnace has been designed according to the latest industry standards. Inappropriate use may damage the equipment and be harmful to personnel.

  • Page 8: Notes On The Different Voltage Versions

    1. Introduction / Signs and Symbols 1.4 Notes on the different voltage versions The furnace is available with different voltage versions. – 110 – 120 V / 50 – 60 Hz – 200 – 240 V / 50 – 60 Hz In the Operating Instructions, the furnace is described in the 200 –...

  • Page 9: Safety First

    2.1 Indications The Programat P510 G2 must only be used to fire dental ceramic materials and it should be used for this purpose only. Other uses than the ones stipulated, e.g. cooking of food, firing of other materials, etc., are contraindicated. The manufac- turer does not assume any liability for damage resulting from misuse.
  • Page 10 2. Safety First Do not carry the furnace head by the cables, since the cables and connections may be damaged. The furnace head has an electric drive and must be operated by means of the electronic controls. Never open the furnace head by hand, since the mechanism will be damaged.
  • Page 11 2. Safety First Do not touch the thermocouple and the quartz tube in the firing chamber. Avoid contact with the skin (grease contamination), as the parts may be prematurely damaged. Do not insert any foreign objects into the air vents. There is a risk of electrical shock.

  • Page 12: Health And Safety Instructions

    – The furnace may only be used indoors. – Before leaving the factory, the furnace functions were tested for several hours. It is therefore possible that these tests have caused slight discolouration of the insulation. Nevertheless, your Programat P510 G2 is still a brand new furnace.
  • Page 13 The furnaces must not be disposed of in the normal domestic waste. Please correctly dispose of old furnaces according to the corresponding EU council directive. Information regarding disposal may also be found on the respective national Ivoclar Vivadent homepage. The packaging may be discarded with the regular household refuse.

  • Page 14: Product Description

    3.1 General aspects The Programat P510 G2 is a modern ceramic furnace for dental applications. The firing chamber may be heated up to max. 1200°C by means of a heating element. Furthermore, the firing chamber has been designed in such a way that a vacuum may be created with a vacuum pump.

  • Page 15: Installation And Initial Start-Up

    There are no special transportation grips on the furnace. Support the bottom of the furnace to carry it. Check the delivery for completeness (see delivery form in Chapter 9) and transportation damage. If parts are damaged or missing, contact your local Ivoclar Vivadent Service Centre. We recommend keeping the original packaging for future service and transportation purposes.

  • Page 16: Assembly

    4. Installation and Initial Start-Up 4.3 Assembly Assembling the furnace is very easy and involves only few steps. Before you start assembling the furnace, make sure that the voltage indicated on the rating plate complies with the local power supply. If this is not the case, the furnace must not be connected.
  • Page 17 4. Installation and Initial Start-Up Step 3: Mounting the furnace head The complete furnace head is best mounted with the rear panel of the furnace pointing towards the user. Lift the furnace head with both hands (see picture) and carefully position it on the furnace head mounting.
  • Page 18 Connect the vacuum pump plug (35) with the vacuum pump socket (34). We recommend using only a vacuum pump from Ivoclar Vivadent, since these pumps are especially coordinated with the furnace. If other pumps are used, please observe and do not exceed the maximum power consumption.

  • Page 19: Removing The Furnace Head

    4. Installation and Initial Start-Up 4.4 Removing the furnace head Before the hood and the connection cover are removed, the furnace has to be switched off and the power cord disconnected from the power socket. 1. Loosen and remove the knurled screw (38) of the connection cover (37).
  • Page 20 4. Installation and Initial Start-Up 4.5.2 Basic settings upon initial start-up Upon the initial start-up of the new furnace, a number of basic settings are required. These settings will be stored and will not appear anymore upon the following starting procedure. Step 1: Select the language.
  • Page 21 4. Installation and Initial Start-Up Step 5: Select the date format. Confirm the entry with the green button. The [Next] button is used to reach the next entry screen. Step 6: Set the date (day, month, year). Confirm the entry with the green button. The [Next] button is used to reach the next entry screen. Step 7: Confirm the privacy policy More information about the privacy policy can be found at...
  • Page 22 4. Installation and Initial Start-Up The following functions are checked: Functions Furnace head test is in progress. Furnace head test The furnace head test was successful. The furnace head test failed. Please note the error message on the display. Vacuum test is in progress. Vacuum test The vacuum test was successful.

  • Page 23: Operation And Configuration

    5.1.1 Control unit The Programat P510 G2 is equipped with a widescreen colour display. The furnace can be intuitively operated by means of the membrane-sealed keypad and the touch screen. The touch buttons can be actuated by slightly tapping the display with the fingertip and the furnace runs the desired function.
  • Page 24 5. Operation and Configuration STOP A program in progress can be paused by pressing the STOP key and stopped by pressing STOP twice. Movement of the furnace head can be stopped at any time by pressing STOP. The acoustic signal can be confirmed by pressing the STOP key. START (Start-LED) Starts the selected program.
  • Page 25 5. Operation and Configuration – Selection list In the selection list, the desired parameter can be selected by using the up/down arrows. An entry must be confirmed with the green button. After that, the selection list is closed. The selection list can be closed with the red button, without any parameters being changed.

  • Page 26: Firing Programs And Programming Options

    If required, however, the parameters can be changed and overwritten at any time, if the programs are to be used for other purposes. Therefore, these programs are also available as individual programs. In case of software updates, individually changed parameters in Ivoclar Vivadent programs might be reset to the factory settings or changed!
  • Page 27 5. Operation and Configuration c) Free, individually adjustable programs on a USB stick In a first step, a USB stick must be prepared as program memory (see Chapter 5.4). The programs are designed in such a way that they can be either used as conventional, one-stage programs, or as two-stage programs, if required. The programs and program groups can be individually named.
  • Page 28 If a program has been selected, the program screen is displayed. The firing programs can be changed or edited in this screen. For Ivoclar Vivadent programs, the write-protection must be deactivated first, before any parameters can be changed. The following information is displayed: 1.
  • Page 29 5. Operation and Configuration Changing program options Pressing the [Options] button opens the menu for advanced program options: Example 1: Deactivating the write-protection 1. Press the [Options] button. 2. Press the [Deactivate write-protection] button. 3. Press the [Close] button to leave the Options menu. 4.
  • Page 30 5. Operation and Configuration Example 2: Changing the predrying temperature 1. Press the [Options] button. 2. Press the [Predrying temperature] button. 3. Enter the desired predrying temperature and confirm with the green button. 4. The predrying temperature was successfully changed. Press the [Close] button to leave the Options menu.
  • Page 31 5. Operation and Configuration Selecting the IRT operating mode By pressing the [IRT] button, the menu for selecting the IRT operating mode is opened. 1. Press the [IRT] button. 2. Select the desired IRT operating mode. The menu is automatically closed once the desired operating mode has been selected.
  • Page 32 5. Operation and Configuration 5.2.4 Adjustable parameters in the program screen S – Closing time The closing time controls the duration of the furnace head closing process. Value range: 00:18–30:00 (mm:ss) t – Temperature increase rate (for two-stage programs: t The temperature increase rate defines by how many degrees per minute the furnace heats up.
  • Page 33 5. Operation and Configuration 5.2.5 Adjustable parameters in the Options menu In addition to the parameters shown in the firing curve, several other options are available that can be activated by pressing the [Options] button (see Chapter 5.2.3). Active options are shown in the grid next to the [Options] button. The following firing program options are available: Night program If this function is active, the furnace head remains open after the firing process, the heater is switched off...
  • Page 34 5. Operation and Configuration Predrying temperature Stage 2 (only available if Infrared Technology “OFF”) Predrying for Stage 2 is only available if Stage 1 has also been activated. The parameters are set in the same way. At this stage, the furnace head is half open. Value range °C: OFF or 100–700 °C;...
  • Page 35 5. Operation and Configuration 5.2.6 Adjustable parameters in the IRT menu If the infrared technology is activated, the temperature is measured directly on the surface of the object during the predrying or closing process. The furnace regulates the closing and predrying process based on the data measured by the infrared camera.
  • Page 36 5. Operation and Configuration 5.2.7 Starting and stopping programs / the operating indicator Once the program is started by pressing START, the firing curve display appears. The following information is displayed: – Information bar The information bar in the upper margin of the display, program name and the current furnace temperature are indicated.
  • Page 37 5. Operation and Configuration Changing the operating indicator The active firing program can be displayed in two ways: – Operating indicator “firing curve” – Operating indicator “remaining time” If the [Display] button is pressed during an active program, the operating indicator can be switched. If the [Display] button is pressed while the firing curve is displayed, the remaining time will be shown.

  • Page 38: Managing Programs

    5. Operation and Configuration 5.2.8 Pausing the active program – Press STOP once to pause a running program (green LED flashing). Press the STOP key twice to completely stop the program or press START to continue. – If the program is paused, the display shows a flashing “Pause” and the indicator changes back to the program screen. –...
  • Page 39 Programs copied to a USB flash drive can only be opened with this furnace. PrograBase X10 offers the possibility to copy the programs to other furnaces. Programs and program groups cannot be copied into the sector for Ivoclar Vivadent programs. This sector is protected and reserved for original Ivoclar Vivadent programs.
  • Page 40 5. Operation and Configuration 5.3.2 Reset program to factory settings This function is used to reset a changed program to factory settings. 1. Press the corresponding [Execute] button in the Admin menu. 2. Enter the user code to confirm that the program is to be reset to factory settings.
  • Page 41 5. Operation and Configuration 5.3.4 Rename program, program group The current program and current program group can be renamed (only possible for individual programs). 1. Press the corresponding button in the Admin menu and select whether the program name or group name should be changed.

  • Page 42: Advanced Functions Of The Furnace / Software Update

    5. Operation and Configuration 5.4 Advanced functions of the furnace / Software update 5.4.1 Settings To reach the Settings menu, scroll to page 2 in the home screen and press the [Settings] touch button. Example: Changing the brightness of the display 1.
  • Page 43 5. Operation and Configuration The following settings can be changed in the Settings menu: Temperature unit You can choose between °C and °F. Setting options: °C / °F Vacuum unit You can choose between mbar and hPa. Setting options: mbar / hpa Vacuum quality Setting the final vacuum value.
  • Page 44 5. Operation and Configuration Operating mode Set the desired operating mode. See 5.4.8 Operating mode for details. Setting options: Standard / Protected / Production Furnace number Here, you can enter a furnace number. If the operating mode “Production” is activated, the number will be prominently displayed in the screen.
  • Page 45 5. Operation and Configuration Testing push notifications Here, push notifications for communicating with the Programat app can be tested. The Programat app must be linked to the furnace to test push notifications. If the network has been set up correctly, a push notification will appear on the Programat app.
  • Page 46 5. Operation and Configuration Firing hours Number of firing hours Vacuum hours Number of operating hours of the vacuum pump IP address Indicator of the IP address WLAN IP address WLAN IP address indication Internet connection Indicates if the furnace is connected to the Internet MAC address Indication of the MAC address WLAN MAC address...
  • Page 47 5. Operation and Configuration 4. Insert the ATK2 sample Carefully grip the upper part of the ATK2 using the furnace tongs (Caution: fracture risk of the ceramic) and insert it into the holes designated for this purpose until it snaps into place. 5.
  • Page 48 5. Operation and Configuration 5.4.4 Data backup With the data backup function, individual programs and settings can be backed-up on a USB flash drive. We recommend using this feature, e.g. before a software update or before sending in the furnace for maintenance purposes. Moreover, furnace data saved on a USB flash drive can be restored on the furnace.
  • Page 49 The furnace has to be switched off and on again by means of the mains switch at the rear of the furnace to complete the software update. Important information Please note that modified Ivoclar Vivadent programs may be overwritten during a software update. Individual programs are not affected and will not be overwritten.
  • Page 50 5. Operation and Configuration 5.4.6 Diagnosis Scroll to page 3 in the home screen and press the [Diagnosis] button. The following functions are available in the Diagnosis menu: – Tests (e.g. vacuum test, heater test, etc.) – Error table (saved error messages) –...
  • Page 51 If the protocolling function has been activated in the Settings menu (see Chapter 5.4.1), the last 20 firing protocols are saved in the protocol table. The saved protocols can be printed from this table, sent to a PC, or deleted. 5.4.6.5 Service menu This menu is code-protected and is only used by the Ivoclar Vivadent After Sales Service.
  • Page 52 5. Operation and Configuration 5.4.7 Maintenance Programs Scroll to page 3 in the home screen and press the [Maintenance Programs] button. The following programs are available in the Maintenance Programs menu: – Dehumidification program – Cleaning program 5.4.7.1 Dehumidification program The condensation of water in the insulation of the firing chamber and the vacuum pump will result in a lower vacuum and thus in impaired firing results.
  • Page 53 5. Operation and Configuration 3. The status bar shows the progress of the dehumidification program. 4. End of dehumidification program The following messages are displayed: Dehumidification program successful Dehumidification program failed During an active dehumidification program, the furnace head is automatically opened and closed. This supports the evaporation process of the condensed water.
  • Page 54 5. Operation and Configuration 2. Enter the user code Enter the user code and confirm the entry with the green button. 3. Select the operating mode Select the desired operating mode and confirm the entry with the green button. 4. Program screen in the “Production” operating mode (example) The “Protected”...
  • Page 55 5. Operation and Configuration 5.4.9 Setting up a WLAN connection A WLAN connection can be set up in the Settings menu. This function is only available if the Programat WLAN Stick has been connected with the furnace. The set-up requires only a few steps: 1.

  • Page 56: Multimedia Functions

    5.5 Multimedia functions The Programat P510 G2 is equipped with multimedia functions such as photo display, MP3 and video player. The furnace is also equipped with an internal memory. Images can be saved in this memory with the help of the "PrograBase X10"...
  • Page 57 5. Operation and Configuration 6. Full screen view In the full screen view, you can scroll through the available image files. The image can be rotated by pressing the corresponding buttons and the full screen view can be ended. 7. Zooming image section In the full screen view, the image can be enlarged or downsized.
  • Page 58 5. Operation and Configuration 3. Playback elements The corresponding buttons are used to change to the next or previous title, as well as to start or stop (or pause) the playback. At the end of a title, the next title is automatically played. 4.
  • Page 59 5. Operation and Configuration 3. Playback elements The corresponding buttons are used to change to the next or previous title, as well as to start or stop (or pause) the playback. At the end of a video, the next one is automatically played. 4.

  • Page 60: Digital Shade Assistant (Dsa) Function

    5. Operation and Configuration Digital Shade Assistant (DSA) function The Programat P510 G2 is equipped with a function to determine the tooth shade based on three selected reference teeth. The process of shade determination is divided into two parts: – Determining the reference teeth and imaging involving the patient (clinical part) –...
  • Page 61 5. Operation and Configuration 3. Automatic analysis is conducted This screen is shown during the automatic analysis. 4. Result of the automatic analysis The tooth to be analyzed (green frame) and the three shade guide teeth as well as their orientation (inicisal edge to cervical edge or incisal edge to incisal edge) are automatically recognized.
  • Page 62 5. Operation and Configuration 7. Verifying the designations (correcting) If the designations of the shade guide teeth cannot be clearly recognized, this screen is shown. The recognized designations are shown in the three buttons below the image. If necessary, this designation can be corrected by pressing the corresponding button.

  • Page 63: Iot Function

    5. Operation and Configuration 10. Log function 10. Log function The current shade analysis can be saved as a log file by tapping the The current shade analysis can be saved as a log file by tapping the [Disk] button. The log file can be printed via the PrograBase X10 [Disk] button.

  • Page 64: Practical Use

    6. Practical Use The operating procedure for the Programat P510 G2 will be explained with the help of two examples: one Ivoclar Vivadent and one individual program. 6.1 Firing with an Ivoclar Vivadent program Step 1: Switch on Switch on the furnace with the mains switch at the rear of the furnace.
  • Page 65 6. Practical Use Step 3: Load the furnace Open the furnace head with the OPEN FURNACE HEAD key and place the object on the firing tray in the furnace. With the Infrared Technology active, position the objects in such a way that the infrared camera has a wide view of the objects.

  • Page 66: Firing With An Individual Program

    6. Practical Use 6.2 Firing with an individual program Step 1: Switch on Switch on the furnace with the mains switch at the rear of the furnace. The furnace conducts an automatic self-test. Wait until the furnace has reached the set stand-by temperature. Step 2: Select the program After the self-test, the display shows the home screen.
  • Page 67 6. Practical Use Step 4: Load the furnace Open the furnace head with the OPEN FURNACE HEAD key and place the object on the firing tray in the furnace. With the Infrared Technology active, position the objects in such a way that the infrared camera has a wide view of the objects.

  • Page 68: Important Notes On The Use Of The Infrared Technology

    Firing trays that are not coordinated with the furnace or fitted firing trays can change the temperature at the objects by +/- 20 °C. Ivoclar Vivadent recommends using only the original Programat firing tray or the special Firing tray firing trays stipulated for the respective materials. If another firing tray is used, make sure that the height of the tray corresponds with that of the original firing tray.

  • Page 69: Maintenance, Cleaning, Diagnosis

    7. Maintenance, Cleaning, Diagnosis This chapter describes the user maintenance and cleaning procedures for the Programat P510 G2. Only those tasks are listed that may be performed by dental professionals. All other tasks must be performed by qualified service personnel at a certified Ivoclar Vivadent Service Centre.

  • Page 70: Cleaning

    When the service note appears for the first time, the furnace has already more than 1500 firing hours. If the service note is acknowledged, is will reappear every 1000 firing hours. Ivoclar Vivadent recommends conducting a heater test after a certain number of firing hours and having the heating muffle examined by the Ivoclar Vivadent After Sales Service if necessary.

  • Page 71: What If

    The furnace continuously checks all functions during operation. If an error is detected, the respective error message is displayed. The acoustic signal and the error message can be acknowledged with the corresponding buttons. The following error messages may be displayed. If there are any questions, please contact the Ivoclar Vivadent After Sales Service. Error /...
  • Page 72 8. What If ... The furnace head does not reach Furnace head does not open/close correctly. The furnace head is obstructed the target position or has been moved by hand. Operate the furnace head only with the keys intended for that purpose. The vacuum is not released The vacuum cannot be released.

  • Page 73: Additional Error Messages

    *** Error cannot be acknowledged; programs cannot be started. 8.2 Additional error messages Please contact the Ivoclar Vivadent After Sales Service, if one of the following error numbers is being displayed: 25, 29, 43, 44, 45, 46, 47, 48, 56...

  • Page 74: Technical Malfunctions

    The IoT function of the furnace does Has the IoT function of the furnace been Activate the IoT function in the settings. not work. activated? More information can be found at www.ivoclarvivadent.com/digitalservices *If there are any questions, please contact the Ivoclar Vivadent After Sales Service.

  • Page 75: Repair

    Repairs may only be carried out by a certified Ivoclar Vivadent Service Centre. Please refer to the addresses on the last page of these Operating Instructions. If repairs during the warranty period are not carried out by a certified Ivoclar Vivadent Service Centre, the warranty will expire immediately. Please also refer to the corresponding warranty regulations.
  • Page 76 8. What If ... 5. Complete resetting to factory settings The following messages are displayed: Reset to factory settings successful Reset to factory settings failed To return to the home screen, press either the touch button [Home] in the navigation bar or the HOME key on the membrane-sealed keypad.

  • Page 77: Product Specifications

    9. Product Specifications 9.1 Delivery form – Programat P510 G2 – Power cord – Vacuum hose – Programat Firing Tray Set 2 – Automatic Temperature Checking Set 2 ATK2 (test set) – LAN download cable – Programat WLAN Kit – Operating Instructions –...

  • Page 78: Acceptable Operating Conditions

    9. Product Specifications Safety notes The furnace complies with the following standards: IEC 61010-1:2010 IEC 61010-1:2010/AMD1:2016 EN 61010-1:2010/A1:2019 UL 61010-1:2012/R:2019-07 CAN/CSA-C22.2 No. 61010-1:2012/A1:2018-11 EN 61010-2-010:2020 IEC 61010-2-010:2019 UL 61010-2-010:2019 CAN/CSA-C22.2 No. 61010-2-010:2019 Radio protection, electromagnetic compatibility: EMC tested 9.3 Acceptable operating conditions –...

  • Page 79: Appendix

    10. Appendix 10.1 Program table A program table (°C / °F) is enclosed to these Operating Instructions. If not, please contact your local Ivoclar Vivadent Service Centre. Important information The current program table is also available at: www.ivoclarvivadent.com/downloadcenter The program tables can be downloaded from the internet as PDF files. Please make sure that your program table complies...
  • Page 80 Tel. +62 21 3003 2932 Leicester LE19 4SD Ivoclar Vivadent Shanghai United Kingdom Fax +62 21 3003 2934 Ivoclar Vivadent Polska Sp. z o.o. Trading Co., Ltd. www.ivoclarvivadent.com Al. Jana Pawła II 78 Tel. +44 116 284 7880 2/F Building 1, 881 Wuding Road,...

This manual is also suitable for:

Programat p710 g2Programat p310 g2747826bu

Table of Contents

Save PDF