Related Manuals for FlowLine EchoPod US01-03
Summary of Contents for FlowLine EchoPod US01-03
- Page 1 ® EchoPod Ultrasonic Level Transmitter UG01 & UG03 Series Manual Flowline, Inc. 10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com MN310125 Rev A2...
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Page 2: Table Of Contents
Introduction / Table of Contents Step One An ultrasonic sound wave is pulsed from the base of the transducer. The sound wave reflects against the process medium below it. The sound wave energy is returned to the transducer. The microprocessor based electronics measures the time of flight between the sound pulse generation and its receipt. - Page 3 Introduction / Table of Contents Step One Wiring: ................................. 25 Wiring Diagram – Sample: ........................25 ® Wiring EchoPod ............................. 25 Wire Connections: ........................... 26 General Notes for Electrical Connections, Usage and Safety: ............... 26 Common Wiring to Displays, Controllers & PLCs: ................27-28 Switching Inductive Loads: ........................
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Page 4: Specifications
Introduction (continued) Step One SPECIFICATIONS Electrical: Environmental: Supply Voltage: 14-28 Vdc Process temperature: F: -40° to 176° Signal output: 4 to 20 mA current loop; 22 mA C: -40° to 80° max. Temp. compensation: Automatic Signal invert: 4-20mA or 20-4mA Ambient temp.: F: -31°... -
Page 5: Dimensions
Introduction (continued) Step One DIMENSIONS Dimensions for UG01 & UG03 Series Cable Dimensions for UG01 & UG03 Series MN310125 Rev A2... -
Page 6: About This Manual
2. Avoid touching electrical terminals of the part unless making connections. Make a Fail-Safe System: Design a fail-safe system that accommodates the possibility of switch and/or power failure. FLOWLINE recommends the use of redundant backup systems and alarms in addition to the primary system. -
Page 7: Getting Started
2. Measurements, Installation & Software (Section Two) a. Understand the location placement of the sensor relative to Measurement Range including Sensor Height and Fill-Height settings. ® b. Download the WebCal software from www.flowline.com/webcal-software/. ® 3. Configure Sensor with WebCal (Section Three) ®... -
Page 8: Components
Getting Started (continued) Section Two COMPONENTS ® EchoPod is offered in two different models with 4-20 mA output and relay control. Depending on the model purchased, you may or may not have been shipped all the components shown below. All G threaded process ®... -
Page 9: Basic Configuration
(continued) Step Two BASIC CONFIGURATION ® ™ ® ® EchoPod can be configured using the Flowline on-line free WebCal software download coupled to a USB ® port with a USB Fob. ® EchoPod can be configured before installation or after installation. The transmitter features non-volatile... -
Page 10: Understanding Sensor Height
Getting Started (continued) Step Two UNDERSTANDING SENSOR HEIGHT ® This is a critical setting for EchoPod . Sensor Height (SH) defines the location of the sensor from the bottom of the tank. The value must take into account the shape of the tank and any risers, fittings, structures or extensions associated with the tank or the installation (see examples below). -
Page 11: Understanding Fill-Height
Getting Started (continued) Step Two UNDERSTANDING FILL-HEIGHT ® This is another critical setting for EchoPod . Fill-Height defines the location of the highest point in the tank where the sensor will read level changes. When the level rises above Fill-Height, the sensor will read full (as long as the level does not enter the dead band). - Page 12 Getting Started (continued) Step Two Example #4 – Cone Bottom Tank Tank G and Tank H are both vertical tanks that are being supported above ground level with tank stands. The location of the Sensor Height (Tank G - bottom of tank or Tank H – ground level) will influence the Fill-Height setting.
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Page 13: Sensor Output To Local Display
Getting Started (continued) Step Two SENSOR OUTPUT TO LOCAL DISPLAY/CONTROLLER ® EchoPod outputs a 4-20 mA signal to a local display/controller or to remote devices such as PLCs, SCADA, DCS or other displays/controllers. The 4-20 mA signal is set relative to the Sensor Height and Fill-Height settings. -
Page 14: Configuration
To configure, follow the steps below: ® 1. Install WebCal software a. Go to www.flowline.com/webCal-software/ and select language version. ® ® b. Review how USB Fob interfaces with EchoPod and your computer. -
Page 15: Step 1 - Install Webcal Software
® ® Flowline’s website. You must download and install WebCal prior to plugging in the USB Fob (LI99- 2001). Please go to .flowline.com/webcal-software/, and select your language version. ® WEBCAL SYSTEM REQUIREMENTS ® Windows 2000, XP, Vista, 7, 8, 10 32 or 64-bit system ®... -
Page 16: Usb ® Fob (Li99-2001) Interface
® your Fob into your computer’s USB port, be sure that you have installed WebCal (see www.flowline.com/webcal-software/) on your computer. ® Connect the red, green, white and black wires from EchoPod into the correct terminals on the Fob. Tighten ®... -
Page 17: Step 2 - Measure The Tank
Configuration (continued) Step Three STEP 2 - MEASURE THE TANK Measuring the tank is one of the most important aspects in configuring the sensor. When measuring the tank, take into account the location of the sensor with respect to fittings, risers, dome tops and bottoms, and identify where the measurements are taken from the sensor. -
Page 18: Step 3 - Sensor Configuration
WebCal for instructions on WebCal . If you need additional assistance using WebCal , please contact a Flowline sales applications engineer at (562) 598-3015. Note: For complete information on the ® ® WebCal software, please refer to the WebCal manual located at .flowline.com/webcal-software/. -
Page 19: Step 4 - Dimensional Entry
Configuration (continued) Step Three STEP 4 – DIMENSIONAL ENTRY: Distance Mode (default): Output of sensor is based on the distance (height of liquid) in the tank. Any change in liquid level will reflect linearly to the current output. Note: Most applications will fall into this category. -
Page 20: Step 5 - Tank Level Confirmation
® ® * For complete information on the WebCal software, please refer to the WebCal manual located at flowline.com/webcal-software/. MN310125 Rev A2... -
Page 21: Installation
Installation Step Four ® ® EchoPod should always be mounted perpendicular to the liquid surface (use the provided Viton mounting gasket for G threaded versions only). Make sure that the fitting and transmitter threads are not damaged or worn. Always hand-tighten the transmitter within the fitting. Perform an installed leak test under normal process conditions prior to system start up. -
Page 22: Fitting Selection
Installation (continued) Step Four FITTING SELECTION ® Check the part number to determine the required fitting mount size and thread type. EchoPod is commonly installed in tank adapters, flanges, brackets or standpipes. Note: Always include the gasket when installing ® the EchoPod 1. - Page 23 Installation (continued) Step Four 3. Flange: If installing on a flange, select a flange with a minimum thread of 2” thread that is above the plane of the flange, such as the LM52-2850. a. Use a flange with a 3” thread and add a 3” to 2” reducer bushing to complete the installation. 2”...
- Page 24 Installation (continued) Step Four 5. Stand Pipe: A standpipe maybe used to dampen turbulence or when foam is present in the application. a) Pipe can be constructed from any material. b) Select a minimum 2” ID pipe or greater for the stand pipe. 3”...
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Page 25: Wiring
Once EchoPod has been configured; follow the Wiring Diagram provided by the WebCal software. A typical ® wiring diagram is shown above. Flowline recommends using a qualified licensed electrician to wire EchoPod with your application’s components. ® ® Configure your EchoPod... -
Page 26: Wire Connections
Wiring (continued) Step Five WIRE CONNECTIONS Red (+) & Black (-): Red [(+) Power] and Black [(-) Return] leads are for connection to a 24 VDC power supply or to a 4-20 mA loop power source. The red and black wires can be extended up to 1,000 feet using a 22-gauge or larger wire. -
Page 27: Common Wiring To Displays, Controllers & Plcs
Wiring (continued) Step Five COMMON WIRING TO DISPLAY, CONTROLLERS & PLC’S ® Below is a quick review of wiring the EchoPod to common display, controllers and PLC’s. DataView™ LI55 Series Commander™ LI90 Series Level Controller Multi-Tank Level Controller DataLoop™ LI23 Series DataLoop™... - Page 28 Wiring (continued) Step Five COMMON WIRING TO DISPLAY, CONTROLLERS & PLC’S (CONTINUED) DataPoint™ LC52 Series DataPoint™ LC52 Series Level Controller Level Controller *JWA mode (Factory Setting) *JWB mode Generic Loop Generic PLC Powered Display * Refer to the DataPoint™, LC52 Series, Level Controller manual for information on JWA mode and JWB mode settings in the controller.
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Page 29: Switching Inductive Loads
Wiring (continued) Step Five SWITCHING INDUCTIVE LOADS The use of suppressors (snubbers) is always recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The suppressors also prolong the life of the relay contacts. Suppression can be obtained with a catch diode for DC circuits and a resistor-capacitor (RC) for AC circuits. Catch Diode ... -
Page 30: Webcal
® WebCal Appendix Section Six ® This section of WebCal is where you select the sensor configuration settings. Start from the top and work to the bottom, choosing the selections that are applicable to your configuration. “Not Applicable” will automatically show when a selection doesn’t apply to your configuration settings, and you may move on. All configuration settings must be selected or have “Not Applicable”... -
Page 31: Pump/Valve Action
® WebCal Appendix (continued) Section Six PUMP/VALVE ACTION This feature allows you to select whether the pumps or valves will be used to automatically fill or empty the tank. For 2-Pump/Valve mode, both devices must be used in the same (automatic fill or empty) way. You cannot set one relay for fill and the other for empty. -
Page 32: Pump/Valve Mode
® WebCal Appendix (continued) Section Six PUMP/VALVE MODE This feature allows you to select the control mode for a latching relay. Pump/Valve mode is not active for Switch/Alarms Only or 4-20 mA Transmitter Only. o Simplex – Allows the relay to be used for automatic fill or empty. -
Page 33: Relay Fail-Safe
® WebCal Appendix (continued) Section Six RELAY FAIL-SAFE This feature allows you to select the fail-safe mode for the relays in the event that the sensor looses echo confidence. When the sensor regains echo confidence, the output current will revert back to the current level condition. -
Page 34: Switch/Alarm Configuration
® WebCal Appendix (continued) Section Six SWITCH/ALARM CONFIGURATION This feature allows you to select the relay operation for the switch / alarm (used as a high or low alarm). The number of available relays is based upon the previous settings. o No Alarm –... -
Page 35: Switch Hysteresis/Dead Band
® WebCal Appendix (continued) Section Six SWITCH HYSTERESIS/DEAD BAND This feature allows you to select a hysteresis or dead band for the remaining high and/or low alarms. o Options for Hysteresis/Dead band – No Hysteresis, ¼”, ½”, 1”, 2”, ½ cm, 1cm, 2 cm, 5 cm or Not Applicable. o High Alarms –... -
Page 36: Loop Fail-Safe
® WebCal Appendix (continued) Section Six LOOP FAIL-SAFE This feature allows you to select the fail-safe current output if the sensor looses echo confidence. When the sensor regains echo confidence, the output current will revert back to the current level condition. o Hold Last Value –... -
Page 37: Volumetric Configuration
® WebCal Appendix (continued) Section Six VOLUMETRIC CONFIGURATION The sensor may be configured in volumetric units (Gallons or Liters) or Distance (Height of Liquid) ® units (inches, cm, feet or meters). WebCal will default to Distance (Height of Liquid) with units of Inches. - Page 38 ® WebCal Appendix (continued) Section Six ® Shape Selection Window: This window will shows the different tank shape options available in WebCal Vertical Cylinder Vertical Cylinder with Cone Bottom Horizontal Cylinder with End caps Horizontal Cylinder with Spherical Ends ...
- Page 39 ® WebCal Appendix (continued) Section Six Volume – Sensor Output Units (Vertical Cylinder Example): Enter the dimensions of the tank. You must enter data in all fields shown. Sensor Height: Distance from the bottom of the tank to the top of the threads. Fill Height: Distance from the bottom of the tank to the operational full level of liquid (20mA).
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Page 40: Tank Level Confirmation
® WebCal Appendix (continued) Section Six TANK LEVEL CONFIRMATION ® This section of WebCal is where you confirm the values set in the previous step. The values were entered under the Dimensional entry window. To edit these settings, you must go back to the Dimensional entry window via the Volumetric Mode button. -
Page 41: Write To Unit
This filter sets the time the sensor waits before entering a LOST state. Change the response time if you want to delay the sensor from stating LOST. Note: For a full explanation of the features found in Advanced. refer to the WebCal manual found on the Flowline website https://www.flowline.com/webcal-software/. MN310125 Rev A2... -
Page 42: Appendix
Appendix Section Seven FACTORY SETTINGS ® EchoPod Sensor Height Fill-Height UG03 Series 118.1” (300 cm) 114.1” (290 cm) UG01 Series 59.1” (150 cm) 57.6” (146.2 cm) USER SETTINGS Fill out the chart below and keep as a record of your configuration. Tank Height = Fill-H =... -
Page 43: Troubleshooting
This is a warning indicating that the computer configuring EchoPod is not name or address could not connected to the Internet. Click OK to continue. Flowline recommends being be resolved. connecting to the Internet during configuration. But, not being connected to the ®... -
Page 44: Warranty
PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF FLOWLINE. This warranty will be interpreted pursuant to the laws of the State of California. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.