FlowLine EchoSonic LU23-00 Manual

FlowLine EchoSonic LU23-00 Manual

Ultrasonic liquid level transmitter. echosonic lu23 series; echosonic lu27 series; echosonic lu28 series; echosonic lu29 series
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EchoSonic
Ultrasonic Liquid Level Transmitter
LU23, LU27, LU28 & LU29 Series Manual
CALL TOLL FREE 877-742-2878 FOR SALES AND SUPPORT. CLICK HERE TO RETURN TO WEBSITE.

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Summary of Contents for FlowLine EchoSonic LU23-00

  • Page 1 ® EchoSonic Ultrasonic Liquid Level Transmitter LU23, LU27, LU28 & LU29 Series Manual CALL TOLL FREE 877-742-2878 FOR SALES AND SUPPORT. CLICK HERE TO RETURN TO WEBSITE.
  • Page 2: Table Of Contents

    Introduction / Table of Contents Step One ® The EchoSonic is a general-purpose ultrasonic level transmitter that provides a loop powered 4-20 mA output. The 4-20 mA output can be used to provide the proportional level of liquid in any tank or vessel. The signal can be connected to any device that accepts loop powered 4-20 mA signals, such as a PLC, SCADA, DCS, display, controller, etc.
  • Page 3: Specifications

    Specifications / Dimensions Step Two Range: LU27: 4" to 9.8' LU23: 8" to 18.0' LU28: 8" to 26.2' LU29: 8" to 32.8' (10 cm to 3 m) (20 cm to 5.5 m) (20 cm to 8 m) (20 cm to 10 m) Accuracy: ±...
  • Page 4: About This Manual

    About this Manual: PLEASE READ THE ENTIRE MANUAL PRIOR TO INSTALLING OR USING THIS PRODUCT. This manual includes information on the EchoSonic® series Ultrasonic Level transmitter from FLOWLINE. Please refer to the part number located on the sensor label to verify the exact model configuration, which you have purchased.
  • Page 5: Components

    Components Step Four COMPONENTS ® EchoSonic is offered in four different models. Depending on the model purchased, you may or may not have ® ® ® been shipped all the components shown below. You do however, need an EchoSonic , USB Fob and Viton ®...
  • Page 6: Getting Started

    ® EchoSonic is configured through WebCal *, a PC software program. WebCal is a free download from Flowline’s website. You must download and install WebCal ® ® prior to plugging in the USB Fob. Please go to flowline.com/webcal-software, and select your language version.
  • Page 7: Usb ® Fob Interface

    Note: When using the Fob, do not add VDC power. The Fob, when connected to the computer, will provide ® the required power to the EchoSonic ® ® * For complete information on the WebCal software, please refer to the WebCal manual located at www.flowline.com/webcal-software. MN300610 Rev C1...
  • Page 8: Step 1: Sensor Configuration

    ® menu of WebCal for additional instructions on WebCal . If you need additional assistance using WebCal please contact a Flowline applications engineer at (562) 598-3015. ® ® *For complete information on the WebCal software, please refer to the WebCal manual located at www.flowline.com/webcal-software.
  • Page 9: Step 2: Tank Shape Selection

    Getting Started Step Five TANK SHAPE SELECTION Defines the shape of the tank as well as the dimensional information for the tank with respect to the sensor’s location on the tank. TANK LEVEL CONFIGURATION The Height Units, Sensor Height, Fill-Height and Capacity were all calculated in the previous Dimensional Entry window.
  • Page 10: Step 4: Write To Unit

    * operation uploads configuration into the sensor, provides a custom wiring diagram specific to the signal output, and saves the configuration file to your hard drive. ® ® * For complete information on the WebCal software, please refer to the WebCal manual located at www.flowline.com/webcal-software. MN300610 Rev C1...
  • Page 11: Wiring

    Wiring Diagram by the WebCal software. A typical wiring ® diagram is shown above. Flowline recommends using a qualified licensed electrician to wire EchoSonic your application’s components. WIRE CONNECTIONS Red & Black: Red (Power) and Black (Return) leads are for connection to a 24 VDC power supply or to a 4- 20 mA loop power source.
  • Page 12: Voltage Output

    Wiring Step Six GENERAL NOTES FOR ELECTRICAL CONNECTIONS, USAGE AND SAFETY  Where personal safety or significant property damage can occur due to a spill, the installation must have a redundant backup safety system installed.  Wiring should always be completed by a licensed electrician. ...
  • Page 13: Wiring To Displays, Controller's & Plc's

    Wiring Step Six WIRING TO DISPLAY, CONTROLLERS & PLC’S ® to common display, controllers and PLC’s. Below is a quick review of wiring the EchoSonic DataView™ LI55 Series Commander™ LI90 Series Level Controller Multi-Tank Level Controller DataLoop™ LI25 Series DataLoop™ LI25 Series Level Indicator Without Backlight Level Indicator With Backlight MN300610 Rev C1...
  • Page 14 Wiring Step Six WIRING TO DISPLAY, CONTROLLERS & PLC’S (CONTINUED) DataPoint™ LC52 Series DataPoint™ LC52 Series Level Controller Level Controller *JWA mode (Factory Setting) *JWB mode Generic Loop Generic PLC Powered Display * Refer to the DataPoint™, LC52 Series, Level Controller manual for information on JWA mode and JWB mode settings in the controller.
  • Page 15: Installation

    Installation Step Seven ® The EchoSonic should always be mounted perpendicular to the liquid surface and installed using the provided Viton mounting gasket. Make sure that the fitting and transmitter threads are not damaged or worn. Always hand-tighten the transmitter within the fitting. Perform an installed leak test under normal process conditions prior to system start up.
  • Page 16: Fitting Selection

    Installation Step Seven FITTING SELECTION ® Check the part number to determine the required fitting mount size and thread type. EchoSonic is commonly installed in tank adapters, flanges, brackets or standpipes. Note: Always include the gasket when installing the ® EchoSonic 1.
  • Page 17 MN300610 Rev C1...
  • Page 18: Flange

    Installation Step Seven Flange (LU27 series): If installing on a flange, select a flange with a thread that is above the plane of the flange, such as the LM52-1850. a. The LU23, LU28 & LU29 series works well with Flange installations. b.
  • Page 19: Stand Pipe

    Installation Step Seven Stand Pipe: A standpipe maybe used to dampen turbulence or when foam is present in the application. a. Pipe can be made of any material. b. Minimum ID for the stand pipe is listed below. i. A 2” pipe (min. pipe ID) is usable with the LU27 series.
  • Page 20: Advanced Features

    Please read through this HELP file to assist you in making adjustments or if still unclear about a specific issue, please contact FLOWLINE, Applications Engineering. NOTE: When the Advanced Button is highlighted with a RED border, this indicates you have selected an advanced feature.
  • Page 21: Appendix

    Appendix Step Nine UPDATE AND DEMO TABS ® ® WebCal has two other page tabs which can be used to assist in the configuration of the EchoSonic . These page tabs are the Updates and Demo tabs.  ® Updates: The Updates tab has two key features. The first is the ability to update the WebCal software to ®...
  • Page 22: Factory Defaults

    Appendix Step Nine FACTORY DEFAULT Pressing the Factory Config button in the Configuration menu will return the screen to the following settings. ® Out of the box, the EchoSonic will output a 4-20 mA output that is maximized for its operational range. The ®...
  • Page 23: User Settings

    Appendix Step Nine TESTING THE TRANSMITTER 1. Connect a multimeter in series with the black wire to read the current output. 2. Verify that the current increases (tank filling) and decreases (tank emptying) appropriately in the calibrated span. 3. If not, carefully observe and attempt to correlate any installation, level or application event for more specific troubleshooting direction.
  • Page 24: Troubleshooting

    Internet error. The server This is a warning indicating the computer configuring EchoSonic is not name or address could not connected to the internet. Click OK to continue. Flowline recommends be resolved. being connecting to the internet for all configurations. Not being ®...
  • Page 25: Warranty

    PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF FLOWLINE. This warranty will be interpreted pursuant to the laws of the State of California. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.

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