FlowLine EchoPod UG12 Series Manual
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Summary of Contents for FlowLine EchoPod UG12 Series
- Page 1 ® EchoPod Ultrasonic Level Transmitter UG06 & UG12 Series Manual Flowline, Inc. 10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com MN310140 Rev A2...
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Page 2: Table Of Contents
Introduction / Table of Contents Step One An ultrasonic sound wave is pulsed from the base of the transducer. The sound wave reflects against the process medium below it. The sound wave energy is returned to the transducer. The microprocessor based electronics measures the time of flight between the sound pulse generation and its receipt. - Page 3 Introduction / Table of Contents Step One Wiring: ................................32 Wiring Diagram – Sample: ........................32 ® Wiring EchoPod : ............................ 32 Wire Connections: ........................... 33 General Notes for Electrical Connections, Usage and Safety: ............... 33 Analog Output: ............................34 Common Wiring to Displays, Controllers &...
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Page 4: Specifications
Introduction (continued) Step One SPECIFICATIONS Electrical: Environmental: Supply Voltage: 14-28 Vdc Temperature: -40 to 80 °C (-40 to 176 °F) Signal: 4 to 20 mA current loop; 22 mA Pressure: 30 psi, derated @ 1.667 psi per max. degree C above 25 °C Enclosure: NEMA 6P, IP68 Mechanical:... -
Page 5: Dimensions
Introduction (continued) Step One DIMENSIONS Dimensions for UG06 Series Dimensions for UG12 Series MN310140 Rev A2... -
Page 6: Reflective Technology
Introduction (continued) Step One REFLECTIVE TECHNOLOGY Condensation is the most common variable in liquid level applications. Condensation attenuates the acoustic signal of ultrasonic sensors with horizontal transducers, weakening their signal strength and signal to noise ratio by up to 50%, and substantially reducing their measurement reliability. At the core of Reflective Technology™... -
Page 7: About This Manual
It should be mounted in such a way that the enclosure and transducer do not come into contact with the application media under normal operational conditions. Note: If using the Flowline LM90-1001 (liquid tight fitting) on the ½” conduit, the cable minimum is 0.170” (4.3mm) and the maximum is 0.450” (11.4mm). -
Page 8: Getting Started
2. Measurements, Installation & Software (Section Two) a. Understand the location placement of the sensor relative to Measurement Range including Sensor Height and Fill-Height settings. ® b. Download the WebCal software from www.flowline.com/webcal-software/. ® 3. Configure Sensor with WebCal (Section Three) ®... -
Page 9: Components
Getting Started (continued) Section Two COMPONENTS ® EchoPod is offered in different models. Depending on the model purchased, you may or may not have been ® shipped all the components shown below. All G threaded process mounts require a Viton gasket for ®... -
Page 10: Webcal ® Vs. Display Configuration
Getting Started (continued) Step Two ® WEBCAL VS. DISPLAY CONFIGURATION ® ® ® EchoPod can be configured using either the free WebCal software and USB Fob or with the internal display module. Either method will accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. -
Page 11: Understanding Sensor Height (Height)
Getting Started (continued) Step Two UNDERSTANDING SENSOR HEIGHT (HEIGHT) ® This is a critical setting for EchoPod . Sensor Height (SH) defines the location of the sensor from the bottom of the tank. The value must take into account the shape of the tank and any risers, fittings, structures or extensions associated with the tank or the installation (see examples below). -
Page 12: Understanding Fill-Height (Fill-H)
Getting Started (continued) Step Two UNDERSTANDING FILL-HEIGHT (FILL-H) ® This is another critical setting for EchoPod . FILL-H (Fill-Height) defines the location of the highest point in the tank where the sensor will read level changes. When the level rises above FILL-H, the sensor will read full (as long as the level does not enter the dead band). - Page 13 Getting Started (continued) Step Two Example #4 – Cone Bottom Tank Tank G and Tank H are both vertical tanks that are being supported above ground level with tank stands. The location of the Sensor Height (Tank G - bottom of tank or Tank H – ground level) will influence the FILL-H setting.
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Page 14: Sensor Output To Local Display
Getting Started (continued) Step Two SENSOR OUTPUT TO LOCAL DISPLAY/CONTROLLER ® EchoPod outputs a 4-20 mA signal to a local display/controller or to remote devices such as PLCs, SCADA, DCS or other displays/controllers. The 4-20 mA signal is set relative to the Sensor Height and Fill-Height settings. -
Page 15: Configuration (With Webcal ® )
To configure, follow the steps below: ® 1. Install WebCal software a. Go to www.flowline.com/webCal-software/ and select language version. ® ® b. Review how USB Fob interfaces with EchoPod and your computer. -
Page 16: Step 1 - Install Webcal ® Software
Flowline’s website. You must download and install WebCal ® ® prior to plugging in the USB Fob (LI99- 2001). Please go to .flowline.com/webcal-software/, and select your language version. ® WEBCAL SYSTEM REQUIREMENTS ® Windows 2000, XP, Vista, 7, 8, 10 32 or 64-bit system ®... -
Page 17: Usb Fob Interface
® ® (LI99-2001) into your computer’s USB port, be sure that you have installed WebCal (see www.flowline.com/webcal-software/ ) on your computer. ® Connect the red, green, white and black wires from EchoPod into the correct terminals on the Fob. Tighten ®... -
Page 18: Step 2 - Measure The Tank
® Configuration Using WebCal (continued) Step Three STEP 2 - MEASURE THE TANK Measuring the tank is one of the most important aspects in configuring the sensor. When measuring the tank, take into account the location of the sensor with respect to fittings, risers, dome tops and bottoms, and identify where the measurements are taken from the sensor. -
Page 19: Step 3 - Sensor Configuration
WebCal for instructions on WebCal . If you need additional assistance using WebCal , please contact a Flowline applications engineer at (562) 598-3015. Note: For complete information on the WebCal ® ® software, please refer to the WebCal manual located at .flowline.com/webcal-software/. -
Page 20: Step 4 - Dimensional Entry
® Configuration Using WebCal (continued) Step Three STEP 4 – DIMENSIONAL ENTRY: Distance Mode (default): Output of sensor is based on the distance (height of liquid) in the tank. Any change in liquid level will reflect linearly to the current output. Note: Most applications will fall into this category. -
Page 21: Step 5 - Tank Level Confirmation
Volumetric Sensor Output The Volumetric Mode button will be highlighted in Blue when a volume output is selected. ® ® * For complete information on the WebCal software, please refer to the WebCal manual located at flowline.com/webcal-software/. MN310140 Rev A2... -
Page 22: Configuration ( With Display)
Configuration Using Display Step Four ® EchoPod can be configured before installation. The transmitter features non-volatile memory, so any setting configured before installation will not be lost when the switch is powered down. To configure, follow the steps below: 1. Measure the Tank a. -
Page 23: Step1 - Measure Tank
Configuration Using Display (continued) Step Four STEP 1 - MEASURE THE TANK Measuring the tank is one of the most important aspects in configuring the sensor. When measuring the tank, take into account the location of the sensor with respect to fittings, risers, dome tops and bottoms, and identify where the measurements are taken from the sensor. -
Page 24: Step 2 - Setting The Units Of Measurement
Configuration Using Display (continued) Step Four TOP-LEVEL MENU The TOP-LEVEL MENU will continue to scroll through the items listed to the right until the OK button is pressed. To return to the Normal / Operational mode of ® EchoPod , press OK while RUN appears in the display. -
Page 25: Step 3 - Setting The Height
Configuration Using Display (continued) Step Four STEP 3 - SETTING THE HEIGHT (SENSOR HEIGHT) 1. In TOP-LEVEL MENU mode, select TANK. 2. Select HEIGHT. 3. Using the UP and DOWN buttons, set the HEIGHT of the tank (transducer face to the bottom of the tank). 4. -
Page 26: Step 4 - Setting The Fill-H
Configuration Using Display (continued) Step Four STEP 4 - SETTING THE FILL-H (FILL-HEIGHT) 1. In TOP-LEVEL MENU mode, select TANK. 2. Select FILL-H. 3. Using the UP and DOWN buttons, set the Fill Height (FILL-H) of the tank (max. level of liquid to the bottom of the tank). -
Page 27: Step 5 - Setting The Fail-Safe Current Output
Configuration Using Display (continued) Step Four STEP 5 - HOW TO SELECT FAIL-SAFE CURRENT OUTPUT (LOST) In the event the sensor does not receive an echo, the Fail-Safe Current Output or LOST setting can be set to output a current of 4mA, 20mA, 21mA, 22mA or Hold (last known value). During fail-safe, the display will read LOST. -
Page 28: Installation
Installation Step Five ® ® EchoPod should always be mounted perpendicular to the liquid surface (use the provided Viton mounting gasket for G threaded versions only). Make sure that the fitting and transmitter threads are not damaged or worn. Always hand-tighten the transmitter within the fitting. Perform an installed leak test under normal process conditions prior to system start up. -
Page 29: Fitting Selection
Installation (continued) Step Five FITTING SELECTION ® Check the part number to determine the required fitting mount size and thread type. EchoPod is commonly installed in tank adapters, flanges, brackets or standpipes. Note: Always include the gasket when installing ® the “G”... - Page 30 Installation (continued) Step Five 3. Flange: If installing on a flange, select a flange with a thread that is above the plane of the flange, such as the LM52-2850. a. Use a flange with a 3” thread and add a 3” to 2” reducer bushing to complete the installation. 2”...
- Page 31 Installation (continued) Step Five 5. Stand Pipe: A standpipe maybe used to dampen turbulence or when foam is present in the application. a) Pipe can be constructed from any material. b) Select a minimum 3” ID pipe or greater for the stand pipe. Select a minimum 4”...
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Page 32: Wiring
Once EchoPod has been configured; follow the Wiring Diagram provided by the WebCal software. A typical ® wiring diagram is shown above. Flowline recommends using a qualified licensed electrician to wire EchoPod with your application’s components. ® ® Configure your EchoPod... -
Page 33: Wire Connections
Wiring (continued) Step Six WIRE CONNECTIONS (+) Power & (-) Return: (+) Power and (-) Return leads are for connection to a 24 VDC power supply or to a 4-20 mA loop power source. The (+) and (-) wires can be extended up to 1,000 feet using a 22-gauge or larger wire. -
Page 34: Analog Output
Wiring (continued) Step Six ANALOG OUTPUT ® The analog output of the EchoPod is a loop powered 4-20 mA control circuit. The typical way to use this feature is to connect a positive supply to the Power (+) input terminal and to sense the current flow out of the Power (-) output terminal with a sampling resistor as shown in the following diagram. -
Page 35: Common Wiring To Displays, Controllers & Plcs
Wiring (continued) Step Six COMMON WIRING TO DISPLAYS, CONTROLLERS & PLC’S ® Below is a quick review of wiring the EchoPod to common display, controllers and PLC’s. DataView™ LI55 Series Commander™ LI90 Series Level Controller Multi-Tank Level Controller DataLoop™ LI23 Series DataLoop™... - Page 36 Wiring (continued) Step Six COMMON WIRING TO DISPLAYX, CONTROLLERS & PLC’S (CONTINUED) DataPoint™ LC52 Series DataPoint™ LC52 Series Level Controller Level Controller *JWA mode (Factory Setting) *JWB mode Generic Loop Generic PLC Powered Display * Refer to the DataPoint™, LC52 Series, Level Controller manual for information on JWA mode and JWB mode settings in the controller.
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Page 37: Voltage Output
Wiring (continued) Step Six VOLTAGE OUTPUT ® EchoPod can be configured as a 0 to 5 VDC or 0 to 10 VDC output. A resistor will need to be added to the circuit to enable a voltage output (refer to the wiring diagram below). ... -
Page 38: Webcal
® WebCal Appendix Section Seven ® This section of WebCal is where you select the sensor configuration settings. Start from the top and work to the bottom, choosing the selections that are applicable to your application. All configuration settings must be selected before you can continue to the next step. - Page 39 ® WebCal Appendix (continued) Section Seven SENSOR CONFIGURATION (CONTINUED) STARTUP CONDITION This feature allows you to select the startup current when power is first applied to the sensor. The sensor will consume the selected power while it is acquiring the liquid level. When the correct level has been identified, the output will adjust to the level output.
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Page 40: Volumetric Configuration
® WebCal Appendix (continued) Section Seven VOLUMETRIC CONFIGURATION The sensor may be configured in volumetric units (Gallons or Liters) or Distance (Height of Liquid) ® units (inches, cm, feet or meters). WebCal will default to Distance (Height of Liquid) with units of Inches. - Page 41 ® WebCal Appendix (continued) Section Seven ® Shape Selection Window: This window will shows the different tank shape options available in WebCal Vertical Cylinder Vertical Cylinder with Cone Bottom Horizontal Cylinder with End caps Horizontal Cylinder with Spherical Ends ...
- Page 42 ® WebCal Appendix (continued) Section Seven Volume – Sensor Output Units (Vertical Cylinder Example): Enter the dimensions of the tank. You must enter data in all fields shown. Sensor Height: Distance from the bottom of the tank to the bottom of the sensor. Fill Height: Distance from the bottom of the tank to the operational full level of liquid (20mA).
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Page 43: Tank Level Confirmation
® WebCal Appendix (continued) Section Seven TANK LEVEL CONFIRMATION ® This section of WebCal is where you confirm the values set in the previous step. The values were entered under the Dimensional entry window. To edit these settings, you must go back to the Dimensional entry window via the Volumetric Mode button. -
Page 44: Write To Unit
® WebCal Appendix (continued) Section Seven WRITE TO UNIT Write to Unit After you have entered configurations, selected and Wiring diagram configured the Tank Shape and entered the Tank Values, Advanced click “Write to Unit” and load the configuration into the memory of the sensor. -
Page 45: Display
Display Appendix Section Eight AIR GAP VS. LIQUID LEVEL (HOW TO SELECT THE DISPLAY SETTING) The display can be made to display either the height of liquid in the tank (LIQUID mode) or the amount of air in the tank (AIR mode). This function does not influence the current output, just the display on the sensor. 1. -
Page 46: How To Reverse The Current Output (Rev Ma)
Display Appendix (continued) Section Eight HOW TO REVERSE THE CURRENT OUTPUT ® The factory setting for EchoPod has 4mA set at the bottom of the tank and 20mA at the top. If the application requires this output to be reversed (20mA at bottom and 4mA at top), then use the REV MA setting to reverse the current output. -
Page 47: How To Setup To Start-Up Power
Display Appendix (continued) Section Eight HOW TO SETUP THE START-UP POWER (STRTUP) During the window of time between when power is first applied to the sensor and the sensor acquires the level reading, the output current can be preset in order to avoid any false alarms during this window. The options for start-up are 4mA, 12mA, 20mA or 22mA. -
Page 48: Values Menu
Display Appendix (continued) Section Eight VALUES MENU Functions include providing setup information (SETUP), a diagnostic to be used in conjunction with a Flowline ® Representative (DIAG) and the ability to reset the EchoPod (RESET). SETUP Will display the configuration settings for ®... -
Page 49: Reset
Display Appendix (continued) Section Eight RESET ® EchoPod enables the end user to reset the entire configuration back to the original factory settings. 1. In TOP-LEVEL MENU mode, select VALUES. 2. Select RESET. 3. Select YES. a. To cancel the reset, Select NO. 4. -
Page 50: Appendix
This is a warning indicating that the computer configuring EchoPod is not name or address could not connected to the Internet. Click OK to continue. Flowline recommends being be resolved. connecting to the Internet during configuration. But, not being connected to the ®... -
Page 51: Troubleshooting
WebCal. Remove the display from its plug and try again. Data page read error 2 Data page read error X (X is Make sure display is removed. If issue persists, contact a Flowline any number greater than 2) representative. -1 No device is attached to 1. -
Page 52: Warranty
PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF FLOWLINE. This warranty will be interpreted pursuant to the laws of the State of California. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.
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