Clarke CAG800B Operating & Maintenance Instructions

Clarke CAG800B Operating & Maintenance Instructions

4 1/2” (115mm) angle grinder

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4½" (115mm) ANGLE GRINDER
MODEL NO: CAG800B
PART NO: 6472010
OPERATING & MAINTENANCE
INSTRUCTIONS
GC0616

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Summary of Contents for Clarke CAG800B

  • Page 1 4½” (115mm) ANGLE GRINDER MODEL NO: CAG800B PART NO: 6472010 OPERATING & MAINTENANCE INSTRUCTIONS GC0616...
  • Page 2 Your Angle Grinder has been designed to give long and trouble free service. If, however, having followed the instructions in this booklet carefully, you encounter problems, take the unit to your local CLARKE dealer. CONTENTS 1 x Angle Grinder...
  • Page 3: Environmental Recycling Policy

    ENVIRONMENTAL RECYCLING POLICY Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste.
  • Page 4: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. WORK ENVIRONMENT 1. Keep the work area clean and well lit. Cluttered and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
  • Page 5 2. Use personal protective equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hearing protection and a workshop apron capable of stopping small abrasive or workpiece fragments. 3. Avoid accidental starting. Ensure the switch is in the off position before plugging in.
  • Page 6: Angle Grinder Safety Instructions

    ANGLE GRINDER SAFETY INSTRUCTIONS 1. Before starting work, always consider the following: The use of hand held angle grinders for grinding and cutting operations can present risks to the user. Full observation of the safety instructions in this user guide is essential. 2.
  • Page 7 12. Accessories. Only use the recommended accessories. Ensure that the wheels and discs are fitted in accordance with the manufacturer’s instructions. 13. Only use discs that comply with EN12413 or EN13236. Make sure that the disc used is suitable for the no load speed of the angle grinder. See Specifications on page 16.
  • Page 8: Disc Safety Instructions

    DISC SAFETY INSTRUCTIONS 1. Disc speed. Check the speed of the disc before fitting to your angle grinder. Never use a disc with a rpm speed less than the rpm speed of your angle grinder. See specification on page 18. 2.
  • Page 9: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz.
  • Page 10 OVERVIEW NO DESCRIPTION NO DESCRIPTION Spindle Lock Button On/Off Trigger Switch Threaded hole (for handle) Auxiliary Handle Rear Handle Grinding Disc Guard Mains Lead Grinding Disc Trigger Lock Button Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 11: Before Use

    BEFORE USE FITTING / ADJUSTING THE DISC GUARD WARNING: MAKE SURE THAT THE ANGLE GRINDER IS SWITCHED OFF AND UNPLUGGED FROM THE MAINS SUPPLY BEFORE FITTING OR REMOVING ANY ACCESSORIES. ENSURE THE CORRECT GUARD IS FITTED FOR EITHER A GRINDING OR A CUTTING DISC, WHICHEVER IS BEING USED.
  • Page 12: Fitting And Removing A Disc

    FITTING AND REMOVING A DISC WARNING: MAKE SURE THAT THE ANGLE GRINDER IS SWITCHED OFF AND UNPLUGGED FROM THE MAINS SUPPLY BEFORE FITTING OR REMOVING ANY ACCESSORIES. 1. Make sure the disc guard is fitted before you fit any cutting/grinding disc. 2.
  • Page 13: Fitting The Auxiliary Handle

    FITTING THE AUXILIARY HANDLE 1. Fit the handle by screwing it into one of the 3 threaded holes on the angle grinder. USING YOUR ANGLE GRINDER WARNING: FRAGMENTS FROM A BROKEN/DETACHED DISC CAN CAUSE SERIOUS INJURY. WARNING: DO NOT STAND DIRECTLY IN LINE WITH THE ROTATING DISC. WARNING: DO NOT PUT SIDEWAYS PRESSURE ON CUTTING DISCS.
  • Page 14: The On/Off Switch

    THE ON/OFF SWITCH 1. To start the angle grinder, first press and hold the safety button (1) and then squeeze the trigger (2) upwards. • The disc will start instantly. Always maintain a firm grip with both hands. • You may damage the angle grinder if you do not press the safety button first.
  • Page 15: Selecting The Correct Guard

    6470735 MAINTENANCE CHANGING THE CARBON BRUSHES 1. The CAG800B is supplied with a replacement pair of carbon brushes for the motor. These may be replaced after extensive use by your Clarke dealer or a suitably qualified technician. • Both brushes should be replaced at the same time.
  • Page 16: General Maintenance

    • Always have your angle grinder inspected and maintained by qualified service personnel. Do not attempt to repair the angle grinder unless you are qualified to do so. SPECIFICATIONS Model Number CAG800B Dimensions (L x W x H) 311 x 130 x 115 mm Weight 2.4 kg...
  • Page 17: Parts List And Diagram

    PARTS LIST & DIAGRAM Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 18 PARTS LIST & DIAGRAM Description No Description Outer Securing Flange Round Pin Inner Securing Flange Rotor Disc Guard Bearing 607 Square Screw Bearing Leather Ring 607 Cross Recess Head Screw Air Baffle Spindle Stator Woodruff Key 3x3.7x10 X head ST Screw M4x 65 Cross Recess Head Screw M4x14 Housing Front Cover...
  • Page 19: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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