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Amano Pioneer Eclipse PE420BU Operator's Manual

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UHS Propane Burnisher
PE420BU
Operator's Manual

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Summary of Contents for Amano Pioneer Eclipse PE420BU

  • Page 1 UHS Propane Burnisher PE420BU Operator’s Manual...
  • Page 3 Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.

  • Page 5: Table Of Contents

    Table of Contents Quick Reference Specifications..........6 Engine Dust Filter............24 Safety Precautions..............7 Valve Clearance & Re-torque Heads......24 Refueling and Storage of Fuel Cylinders......9 Valve Seating............24 Operator Responsibility............9 Head Bolt Maintenance..........24 Canadian Safety Requirements........10 Cooling Fin Maintenance..........24 Test for Operator-Ear Sound Pressure Level....11 Inspect Fuel Hose and Connections......24 Test for Hand Arm Vibration..........11 Inspect Pad and Pad Holders........25...

  • Page 6: Quick Reference Specifications

    Drive Belt: MP8070 (21”) MP8049 (24”) MP272900 (28”) MP268800 (40”) l Fuses: SS2570 (20A) l LP Cylinder: MP105900 (Steel) Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...

  • Page 7: Safety Precautions

    Safety Precautions DANGER! Federal law and California State law Anyone operating the machine should read the prohibits the following acts or the causing thereof: (1) following carefully and be informed of potentially the removal or rendering inoperative by any person dangerous operating conditions.
  • Page 8 Amano Pioneer Eclipse before using the machine again. or a Amano Pioneer Eclipse Authorized Distributor or CAUTION! A dirty engine filter can cause overheating. Service Center.

  • Page 9: Refueling And Storage Of Fuel Cylinders

    European TPED specifications Amano Pioneer Eclipse does not recommend use of and is CE compliant. Filling should be done ONLY this machine in any environment other than an indoor by a qualified propane dealer.

  • Page 10: Canadian Safety Requirements

    Canadian Safety Requirements Exigences de sécurité pour le Canada 1. A sign indicating “NO SMOKING” shall be 1. Un panneau indiquant “ INTERDICTION DE FUMER“ permanently displayed at the storage area. The doit être affiché en permanence dans la zone de sign shall be in accordance with the sign required in stockage.

  • Page 11: Test For Operator-Ear Sound Pressure Level

    Test for Operator-Ear Sound Pressure Level Test for Hand-Arm Vibration at the Grip Surface of Hand-Guided Machinery Amano Pioneer Eclipse measures and rates the operator-ear sound pressure level for hand-guided floor Amano Pioneer Eclipse measures and rates the treatment and floor cleaning machines for industrial use.

  • Page 12: Machine Preparation

    Machine Preparation Unpacking the Machine 9. Adjust the handle to the desired height and tighten the handle adjustment lever. The machine is shipped boxed on a wooden pallet. To unpack machine: 1. Cut and remove bands holding the box to the pallet. 2.

  • Page 13: Controls And Instruments

    Machine Components Controls and Instruments Engine Clutch Throttle Switch Lever Ignition Switch EcoSense Module w/ Indicator Light Hour Meter / (Optional) Tachometer...

  • Page 14: Ignition Switch

    Ignition Switch Engine Throttle This machine features a key switch ignition. The engine throttle controls the engine speed. To increase engine speed, move the hand lever forward. Start: Turn the key all the way clockwise or START to For idle position, pull the lever back. engage the engine starter motor.

  • Page 15: Ecosense Emission Monitoring (Optional)

    EcoSense Emission Monitoring (Optional) The best manner to operate a unit equipped with Machines with model numbers ending in “X” are EcoSense is as follows. equipped with the EcoSense Emissions Monitoring system. EcoSense is an emissions monitoring device 1. With the throttle in the slow position, turn the key that monitors the exhaust emissions and will shut the switch to the start position, once the engine starts, engine down if the emissions levels are too low or too...

  • Page 16: Rok-Bak & Pad Change

    Rok-Bak & Pad Change Wheel Adjustment 1. Close the valve on the propane cylinder, allow the 1. Close the valve on the propane cylinder, allow the engine to stop and turn the machine OFF. engine to stop and turn the machine OFF. 2.

  • Page 17: Fuse

    Fuse Dust Box (40” Models) The machine’s electrical circuit is protected by a fuse, NOTE: The dust control system of the 420BU40 is which stops the flow of current in the event of a circuit designed to collect the dust generated by the unit when overload.

  • Page 18: How The Machine Works

    How the Machine Works Installing the LP Cylinder This machine is a propane burnisher that has a pad 1. Before bringing a propane cylinder indoors, always driver that is belt driven directly from the engine crank check it for over-filling. shaft.

  • Page 19: Starting The Machine

    Starting the Machine Burnishing 1. Check oil and fuel levels. 1. After engine has started, allow approximately 30 seconds for the engine to warm up. 2. Check and clean engine dust filter. 2. Advance the throttle to operating speed. CAUTION! Never run continuously for more than 1 hour without cleaning or changing engine dust filter.

  • Page 20: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected. Check connection and open service valve slowly. Battery is weak. Charge battery or replace. Oil level is to low. Check the oil level and add if needed. Place the engine throttle in the idle "slow" position. Insufficient vacuum.

  • Page 21: Maintenance

    Check & adjust valve clearance.* Retorque heads.* Clean & lap valve seating surface.* Check engine emissions Clean cooling fins Inspect drive belt Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.

  • Page 22: Oil Level Inspection

    Oil Level Inspection 7. Slowly turn the valve counter-clockwise, until the oil starts to drain. 1. Push machine to level surface. 2. Turn off LP cylinder and remove it. 3. Clean area around the oil gauge before removing it. 4. Remove the oil gauge and wipe it with a paper towel. 5.

  • Page 23: Spark Plug Inspection And Replacement

    Spark Plug Inspection and Replacement 8. Stop the engine. Check the oil level (see Oil Level Inspection section). 1. Turn off LP cylinder and remove it. Air Filter Inspection and Replacement 2. Pull spark plug cap off of spark plug. 1.

  • Page 24: Engine Dust Filter

    Engine Dust Filter Inspect Fuel Hose and Connections 1. The engine dust filter should be cleaned each hour 1. Push machine to level surface. and after each use by shaking out the dust and then 2. Turn off LP cylinder and remove it. rinsing with mild detergent.

  • Page 25: Inspect Pad And Pad Holders

    Inspect Pads and Pad Holders Belt Maintenance 1. Push machine to level surface. 1. Push machine to level surface. 2. Turn off LP cylinder and remove it. 2. Turn off LP cylinder and remove it. 3. Rock the machine back by lifting up the front of the 3.

  • Page 26: Belt Replacement (40" Models)

    Belt Replacement (40” Models) J. With the belt properly routed, tighten the belt by (40”) Part #: MP268800 forcing the tensioner pulley upward. Tighten the A. Place the machine in the Rok-Bak position. Remove hex nut of the tensioner pulley when the belt has the pad holders by holding the end of the spindle adequate tension.

  • Page 27: Battery Maintenance

    Battery Maintenance Machine Storage The battery supplied with this machine is a sealed, Only authorized, trained personnel should have access absorbed glass mat (AGM), maintenance free type. It to propane cylinders and machines. never needs servicing. When battery replacement is 1.

  • Page 28: Machine Specifications

    Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L)

  • Page 29: Parts Manual

    PE420BU UHS Propane Burnisher Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 30: Electrical Schematic (Base Model)

    Electrical Schematic (Base Model w/o Options)

  • Page 31: Connections (Base Model)

    Connections (Base Model w/o Options) Item Ref. No. Description Item Ref. No. Description MP368300 HARNESS, WIRING NB9545 NUT, 1/4” MP368400 WIRE, METER, HOUR NB7282 CLAMP, HOSE MP368500 CABLE, BATTERY, NEG., 10” SS2570 FUSE, 20A...

  • Page 32: Electrical Schematic (W/ Clutch & Ecosense)

    Electrical Schematic (w/ Optional Clutch & EcoSense)

  • Page 33: Connections (W/ Ecosense)

    Connections (w/ Optional Clutch & EcoSense)

  • Page 34: Connections (W/ Clutch & Ecosense)

    Connections (w/ Optional Clutch & EcoSense) Item Ref. No. Description Item Ref. No. Description MP402400 HARNESS, WIRING SS2570 FUSE, 20A MP368400 WIRE, METER, HOUR MP122100 HARNESS, WIRING, CLUTCH MP368500 CABLE, BATTERY, NEG., 10” MP373000 WIRE, SENSOR, OXYGEN NB9545 NUT, 1/4” NB5516 TERMINAL ADAPTER NB7282...

  • Page 35: Electrical Schematic (W/ Safestop)

    Electrical Schematic (w/ Optional SafeStop)

  • Page 36: Connections (W/ Safestop)

    Connections (w/ Optional SafeStop)
  • Page 37 Connections (w/ Optional SafeStop)

  • Page 38: Engine Assembly

    Engine Assembly ENGINES w/ CLUTCH RF033900 072513...
  • Page 39 Engine Assembly (continued) Item Ref. No. Description Item Ref. No. Description KA160600742 PIPE, INTAKE NB2470 HOSE, FUEL, 3/8” 26” KA110137046 PRECLEANER, AIR KA461DA0800 WASHER, LOCK, M8 KA490657007 FILTER, OIL KA922107027 NUT, HEX, M8 KA920702112 PLUG, SPARK, NGK, BPR4ES NB7282 CLAMP, HOSE KA110130752 ELEMENT, FILTER, AIR MP371300...

  • Page 40: Handle Assembly

    Handle Assembly CLUTCH MODELS RF034100 070815...
  • Page 41 Handle Assembly (continued) Item Ref. No. Description MP366500 HANDLE, BASE MP366800 HANDLE, TOP NB9460 BOLT, CARRIAGE, 3/8” X 4” NB3450 WASHER, FLAT, 3/8” NB3267 NUT, LOCK, 3/8” MP366900 GRIP, HANDLE MP368000 CABLE, THROTTLE NB4382 SCREW, #8 X 1/2” MP5950 LEVER, ADJUST, HANDLE MP1230 BASE, BOX, SWITCH MP376000...

  • Page 42: Old Deck Assembly

    Old Deck Assembly...
  • Page 43 Old Deck Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP066801 LINER, 28”, ASM. NB6545 BOLT, HEX, 5/16” X 1” MP073300 LINER, 24”, ASM. NB3265 NUT, LOCK, 5/16” MP376200 LINER, 21”, ASM. MP352600 WHEEL, 5” X 2” MP8300 HOOK, VELCRO, 1”...

  • Page 44: Old Main Assembly

    Old Main Assembly RF034300 091313...
  • Page 45 Old Main Assembly (continued) Item Ref. No. Description Item Ref. No. Description NB1621 PLUG, CAP MP368100 STRAP, 2” X 23” MP371800 REGULATOR, ASM. NB019100 BOLT, HEX, 1/4” X 3/4” MP367600 SLIDE, STRAP, 2” NB3350 WASHER, FLAT, 1/4” MP4515 TUBING, DRAIN, OIL NB3275 NUT, LOCK, 1/4”...

  • Page 46: Deck Assembly

    Deck Assembly RF057900 111315...
  • Page 47 Deck Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP032500 PAD HOLDER, 28”, ASM. NB3450 WASHER, FLAT, 3/8” MP047500 PAD HOLDER, 24”, ASM. MP012801 CASTER, 2-1/2” MP095200 PAD HOLDER, 21”, ASM. NB003100 NUT, HEX, JAM, 1/2” MP068600 COVER, PULLEY, 28” MP371501 BRACKET, WHEEL, 5”...

  • Page 48: Main Assembly

    Main Assembly RF058000 080117...
  • Page 49 Main Assembly (continued) Parts List ITEM PART NUMBER DESCRIPTION MP371800 REGULATOR, STND MDL, ASM. MP509500 REGULATOR ASM, SAFE-STOP MP367500 TRAY, BATTERY, 5-1/4 X 3-1/2 NB6545 SCREW, CAP, HH, 5/16"-18 X 1" NB9267 WASHER, FLAT, 5/16" NB3265 NUT, LOCK, 5/16"-18, NC MP362200 BATTERY, 12V, 210CCA, AGM MP368100...

  • Page 50: Regulator & Solenoid Assembly

    Regulator, Switch Panel & Solenoid Assembly REGULATOR SOLENOID REGULATOR SWITCH SAFESTOP PANEL RF034200 080117...
  • Page 51 Regulator, Switch Panel & Solenoid Assembly (continued) Item Ref. No. Description Item Ref. No. Description SA026300 REGULATOR, LP FITTING, 49 X 6, REG TO MP4330 FUELOCK MP017900 ADJUSTMENT, FUEL, ASM. MP367300 HOSE, FUEL, LP, 13”, ASM. MP317500 FUELOCK, ASM. FITTING, 1/4”, BRASS ELBOW, MP367300 HOSE, FUEL, 13”...

  • Page 52: Skirt & Pad Holder Assembly

    Skirt & Pad Holder Assembly 21" 24" & 28" RF034900 102810...
  • Page 53 Skirt & Pad Holder Assembly (continued) Item Ref. No. Description SKIRTS (DUST COLLECTION MODELS ONLY) MP139400 SKIRT, 28”, ASM. MP139300 SKIRT, 24”, ASM. MP139200 SKIRT, 21”, ASM. MP140000 FELT, DOT NB050600 BOLT, HEX, 1/4” X 2-1/2” NB3350 WASHER, FLAT, 1/4” MX1045 NUT, HEX, 1/4”...

  • Page 54: 40" Deck Assembly

    40” Deck Assembly...
  • Page 55 40” Deck Assembly (continued) Item Ref. No. Description Item Ref. No. Description NB9269 WASHER, FLAT, 7/16” MP269400 PAD HOLDER, 21” RETAINER, PAD (NOT SHOWN) MP393100 DECK, 40” MP012700 NB6864 BOLT, HEX, 1/2” X -1-1/4” NB3267 NUT, LOCK, 3/8” NB3450 WASHER, FLAT, 3/8” HH006000 EDGING, FELT, SKIRT NB008900...

  • Page 56: 40" Dust Collection

    40” Dust Collection...
  • Page 57 40” Dust Collection (continued) Item Ref. No. Description Item Ref. No. Description MP268900 BELT, 3L270 MP074400 LATCH, DRAW NB6042 BOLT, HEX, 3/8” X 1” HH005300 SEAL, BOX, DUST MP396400 ARM, PULLEY NB9710 NUT, KEPS, #8 MP398500 PLATE, MOUNTING, PULLEY NB049100 SCREW, #10 X 7/8”...

  • Page 58: 40" Main Assembly

    40” Main Assembly...
  • Page 59 40” Main Assembly (continued)

  • Page 60: 40" Torsion Bar Adjustment

    Torsion Bar Adjustment...
  • Page 61 Torsion Bar Adjustment (continued) Item Ref. No. Description NB3265 NUT, LOCK, 5/16” NB6545 BOLT, HEX, 5/16” X 1” NB6864 BOLT, HEX, 1/2” X 1-1/4” NB9269 WASHER, FLAT, 7/16” MP266800 BAR, TORSION MP266600 BRACE, BAR, TORSION NB6044 BOLT, HEX, 3/8” X 1-1/4” NB017100 WASHER, FLAT, 1/2”...

  • Page 62: Small Off Road Engine Certification Warranty

    Where a warrantable condition exists, (5) Notwithstanding the provisions of Subsection (C4) above, Amano Pioneer Eclipse Corporation will repair your small off-road engine warranty services or Repairs must be provided at all at no cost to you including diagnosis, parts and labor.

  • Page 63: Safety Awareness Form

    Clean air filter..............Cautions: Allow only qualified, trained personnel to operate the machine. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. Always store fuel cylinders outside in a proper enclosure. Never vent a fuel cylinder inside. Always wear a CO detector badge.

  • Page 65: Manufacturer's Warranty

    Amano Pioneer Eclipse will not reimburse expenses for service of your machine. Please cooperate with your Distributor in calls or travel. For the Distributor in your area, call Amano Pioneer supplying necessary information on the card. Eclipse Customer Service Department at 800-367-3550 or 336-372- 8080.
  • Page 68 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax +1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2011/65/EU) Harmonized Standards Applied: EN 12100-1, EN12100-2 LT058000 © 2017 Amano Pioneer Eclipse Corporation 420BU_M_05.29.19...

This manual is also suitable for:

Pioneer eclipse 450gpPioneer eclipse 420gpPioneer eclipse 300buPioneer eclipse 420 series

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