Amano Pioneer Eclipse SAFR PE440BU Operator's Manual
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Amano Pioneer Eclipse SAFR PE440BU Operator's Manual

Uhs propane burnisher
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UHS Propane Burnisher
PE440BU
Operator's Manual

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Summary of Contents for Amano Pioneer Eclipse SAFR PE440BU

  • Page 1 UHS Propane Burnisher PE440BU Operator’s Manual...
  • Page 3 Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.

  • Page 5: Table Of Contents

    Table of Contents Quick Reference Specifications..........6 Spark Plug Inspection and Replacement....23 Safety Precautions..............7 Hood Removal............23 Refueling and Storage of Fuel Cylinders......9 Air Filter Inspection and Replacement....23 Operator Responsibility............9 Engine Dust Filter............24 Canadian Safety Requirements........10 Valve Clearance & Re-torque Heads......24 Test for Operator-Ear Sound Pressure Level....11 Valve Seating............24 Test for Hand Arm Vibration..........11 Head Bolt Maintenance..........24...

  • Page 6: Quick Reference Specifications

    Drive Belt: MP8070 (21”) MP8049 (24”) MP272900 (28”) l Fuses: SS2570 (20A) MP043000 (7.5A) l LP Cylinder: MP105900 (Steel) Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...

  • Page 7: Safety Precautions

    Safety Precautions DANGER! Federal law and California State law Anyone operating the machine should read the prohibits the following acts or the causing thereof: (1) following carefully and be informed of potentially the removal or rendering inoperative by any person dangerous operating conditions.
  • Page 8 Gloves are replacement parts supplied by Amano Pioneer Eclipse recommended to reduce machine vibration. If tingling or or a Amano Pioneer Eclipse Authorized Distributor or numbness persists, shut off the machine. If the vibration Service Center.

  • Page 9: Refueling And Storage Of Fuel Cylinders

    European TPED specifications Amano Pioneer Eclipse does not recommend use of and is CE compliant. Filling should be done ONLY this machine in any environment other than an indoor by a qualified propane dealer.

  • Page 10: Canadian Safety Requirements

    Canadian Safety Requirements Exigences de sécurité pour le Canada 1. A sign indicating “NO SMOKING” shall be 1. Un panneau indiquant “ INTERDICTION DE FUMER“ permanently displayed at the storage area. The doit être affiché en permanence dans la zone de sign shall be in accordance with the sign required in stockage.

  • Page 11: Test For Operator-Ear Sound Pressure Level

    Test for Operator-Ear Sound Pressure Level Test for Hand-Arm Vibration at the Grip Surface of Hand-Guided Machinery Amano Pioneer Eclipse measures and rates the operator-ear sound pressure level for hand-guided floor Amano Pioneer Eclipse measures and rates the treatment and floor cleaning machines for industrial use.

  • Page 12: Machine Preparation

    Machine Preparation Unpacking the Machine 9. Tighten the handle pivot knobs on both sides of the The machine is shipped boxed on a wooden pallet. To unpack machine: bulkhead. 1. Cut and remove bands holding the box to the pallet. 2.

  • Page 13: Controls And Instruments

    Machine Components Controls and Instruments Handle Bail Pivot Throttle Knob Hour Meter / Tachometer Engine Ignition Switch SafeSense Light Display...

  • Page 14: Engine Ignition Switch

    Engine Ignition Switch Hour Meter / Tachometer This machine features a key switch ignition. The hour meter / tachometer records the number of hours the machine has been powered ON. The Start: Turn the key all the way clockwise to engage the hour meter reading is used to mark recommended engine starter motor.

  • Page 15: Safesense Emissions Monitoring

    SafeSense Emissions Monitoring System The oxygen sensor must reach operating temperature SafeSense is an emissions monitoring device that before it will start to send signals to the SafeSense monitors the exhaust emissions and will shut the engine down if the emissions levels are too low or too hight. module.

  • Page 16: Rok-Bak & Pad Change

    Rok-Bak & Pad Change 5. Remove centering device and inspect pad. If pad 1. Close the valve on the propane cylinder, allow the has worn to less than a 1/4” (6mm) thick, replace it. engine to stop and turn the machine OFF. 2.

  • Page 17: Handle Adjustment

    Handle Adjustment Fuse 1. The height of the handle can be adjusted by raising The machine’s electrical circuit is protected by a fuse, or lowering the handle. which stops the flow of current in the event of a circuit overload. Once a fuse blows, it must be replaced. If 2.

  • Page 18: How The Machine Works

    How the Machine Works Pressure Liquid Level Relief Valve Sight Gauge This machine is a propane burnisher that has a pad driver that is belt driven directly from the engine crank shaft. Pre-Operation Checklist l Check the engine oil level. Add oil if needed. Refer to Maintenance.

  • Page 19: Starting The Machine

    Starting the Machine Burnishing 1. Check oil and fuel levels. 1. After engine has started, allow approximately 30 seconds for the engine to warm up. 2. Check and clean engine dust filter. 2. Advance the throttle to operating speed. CAUTION! Never run continuously for more than 1 3.

  • Page 20: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected. Check connection and open service valve slowly. Battery is weak. Charge battery or replace. Oil level is to low. Check the oil level and add if needed. Place the engine throttle in the idle "slow" position. Insufficient vacuum.

  • Page 21: Maintenance

    Check & adjust valve clearance.* Retorque heads.* Clean & lap valve seating surface.* Check engine emissions* Clean cooling fins Inspect drive belt Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.

  • Page 22: Oil Level Inspection

    Oil Level Inspection Oil Change 1. Push machine to level surface. 1. Change the oil after the first 8 hours of operation and every 50 hours thereafter. 2. Turn off LP cylinder and remove it. 2. Start and warm the engine so the oil will drain easily 3.

  • Page 23: Oil Filter Replacement

    Oil Filter Replacement Hood Removal 1. Place a suitable container underneath the oil filter. The hood must must be removed to gain access to the LP fuel regulator, starter solenoid, starting battery, and 2. Using a strap wrench or oil filter wrench, remove the electrical components.

  • Page 24: Engine Dust Filter

    Engine Dust Filter Inspect Fuel Hose and Connections 1. The engine dust filter should be cleaned each hour 1. Push machine to level surface. and after each use by shaking out the dust and then 2. Turn off LP cylinder and remove it. rinsing with mild detergent.

  • Page 25: Inspect Pad And Pad Holders

    Inspect Pads and Pad Holders Belt Maintenance 1. Push machine to level surface. 1. Push machine to level surface. 2. Turn off LP cylinder and remove it. 2. Turn off LP cylinder and remove it. 3. Rock the machine back by lifting up the front of the 3.

  • Page 26: Battery Maintenance

    Battery Maintenance Machine Storage The battery supplied with this machine is a sealed, Only authorized, trained personnel should have access absorbed glass mat (AGM), maintenance free type. It to propane cylinders and machines. never needs servicing. When battery replacement is 1.

  • Page 27: Machine Specifications

    Machine Speciications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L)

  • Page 28: Parts Manual

    PE440BU Propane Burnisher Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 29: Electrical Schematic

    Electrical Schematic...

  • Page 30: Connections

    Connections...
  • Page 31 Connections (Continued) Item Ref. No. Description Item Ref. No. Description MP379200 HARNESS, WIRING MP354900 WIRE, SOLENOID, BATTERY MP2012 CABLE, BATTERY, NEG SS2570 FUSE, 20A MP379400 CABLE, BATTERY, POS., 34” MP043000 FUSE, 7.5A MP379500 CABLE, BATTERY, POS., 14” NB9545 NUT, FLANGE, 1/4” MP379300 HARNESS, TACH/HOUR, 63”...

  • Page 32: Engine Assembly

    Engine Assembly RF035700 072513...
  • Page 33 Engine Assembly (continued) Item Ref. No. Description Item Ref. No. Description KA160600742 PIPE, INTAKE NB7282 CLAMP, HOSE KA110130752 ELEMENT, FILTER, AIR MP043100 SEAL, INTAKE, AIR KA110137046 PRECLEANER, AIR MP072300 VALVE, DRAIN, OIL KA490657007 FILTER, OIL MP4787 CLUTCH, ASM. KA920702112 PLUG, SPARK, NGK, BPR4ES MP4790 TUBING, NEOPRENE 2”...

  • Page 34: Bulkhead Assembly

    Bulkhead Assembly 090313 RF035500...
  • Page 35 Bulkhead Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP377300 BULKHEAD, ASM. MP199000 SWITCH, IGNITION MP375500 HANDLE, ASM. KC4834001 KEY, SWITCH, IGNITION MP039300 PLATE, LOCK, HANDLE MP042800 BOARD, DISPLAY NB3275 NUT, LOCK, 1/4” NB012500 SPACER, BOARD NB6530 BOLT, HEX, 1/4” X 1” MP161200 MODULE, SAFESENSE MP373100...

  • Page 36: Old Deck Assembly

    Old Deck Assembly...
  • Page 37 Old Deck Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP066801 LINER, 28”, ASM. NB6545 BOLT, HEX, 5/16” X 1” MP073300 LINER, 24”, ASM. NB3265 NUT, LOCK, 5/16” MP376200 LINER, 21”, ASM. MP352600 WHEEL, 5” X 2” MP8300 HOOK, VELCRO, 1”...

  • Page 38: Old Main Assembly

    Old Main Assembly RF035800 11/4/14...
  • Page 39 Old Main Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP375800 COVER, BATTERY, ASM. MP068600 COVER, PULLEY, 28” NB6044 BOLT, HEX, 3/8” X 1-1/4” MP073400 COVER, PULLEY, 24” MX1075 WASHER, LOCK, 3/8” MP125300 COVER, PULLEY, 21” NB3450 WASHER, FLAT, 3/8” MP075200 FOAM, 1/2”...

  • Page 40: Deck Assembly

    Deck Assembly RF058100 111315...
  • Page 41 Deck Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP272900 BELT, BX-57 (28”) NB6044 BOLT, HEX, 3/8” X 1-1/4” MP8049 BELT, BX-49 (24”) NB3450 WASHER, FLAT, 3/8” MP8070 BELT, BX-46 (21”) MP012801 CASTER, 2-1/2” MP195300 SPACER, BEARING NB003100 NUT, LOCK, JAM, 1/2”...

  • Page 42: Main Assembly

    Main Assembly RF058200 080615...
  • Page 43 Main Assembly (continued) Item Ref. No. Description MP375800 HOOD, BLACK, ASM. NB6044 BOLT, HEX, 3/8” X 1-1/4” MX1075 WASHER, LOCK, 3/8” NB3450 WASHER, FLAT, 3/8” NB6111 WASHER, LOCK, 5/16” NB9267 WASHER, FLAT, 5/16” NB6545 BOLT, HEX, 5/16” X 1” MP4515 TUBING, OIL DRAIN 20”...

  • Page 44: Regulator, Handle, & Hood Assembly

    Regulator, Handle, & Hood Assembly RF035600 012511...
  • Page 45 Regulator, Handle, & Hood Assembly (continued) Item Ref. No. Description MP042000 BAIL, BACK MP106500 CABLE, CONTROL, THROTTLE NB4382 SCREW, #8 X 1/2” MP050500 BLOCK, GUIDE, CABLE NB028300 BUSHING, CABLE NB9645 WASHER, FLAT, #10 NB9735 NUT, LOCK, #10 NB049100 SCREW, #10 X 7/8” MP375800 HOOD, BLACK, ASM.

  • Page 46: Skirt & Pad Holder Assembly

    Skirt & Pad Holder Assembly 21" 24" & 28" RF034900 102810...
  • Page 47 Skirt & Pad Holder Assembly (continued) Item Ref. No. Description SKIRT MP139400 SKIRT, 28”, ASM. MP139300 SKIRT, 24”, ASM. MP139200 SKIRT, 21”, ASM. MP140000 FELT, DOT NB050600 BOLT, HEX, 1/4” X 2-1/2” NB3350 WASHER, FLAT, 1/4” MX1045 NUT, HEX, 1/4” 1.5A MP139800 EDGING, WEAR (28”) 8.14 FT...

  • Page 48: Small Off Road Engine Certification Warranty

    Where a warrantable condition exists, (5) Notwithstanding the provisions of Subsection (C4) above, Amano Pioneer Eclipse Corporation will repair your small off-road engine warranty services or Repairs must be provided at all at no cost to you including diagnosis, parts and labor.

  • Page 49: Safety Awareness Form

    Clean air filter..............Cautions: Allow only qualified, trained personnel to operate the machine. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. Always store fuel cylinders outside in a proper enclosure. Never vent a fuel cylinder inside. Always wear a CO detector badge.

  • Page 51: Manufacturer's Warranty

    Amano Pioneer Eclipse will not reimburse expenses for service of your machine. Please cooperate with your Distributor in calls or travel. For the Distributor in your area, call Amano Pioneer supplying necessary information on the card. Eclipse Customer Service Department at 800-367-3550 or 336-372- 8080.
  • Page 52 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax +1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2011/65/EU) Harmonized Standards Applied: EN 12100-1, EN12100-2 LT058200 © 2016 Amano Pioneer Eclipse Corporation 440BU_F...

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