Amano Pioneer Eclipse PE300BU Operator's Manual
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Amano Pioneer Eclipse PE300BU Operator's Manual

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PE300BU
Operator's Manual

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Summary of Contents for Amano Pioneer Eclipse PE300BU

  • Page 1 UHS Battery Burnisher PE300BU Operator’s Manual...
  • Page 2 Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 3 ! FOR YOUR SAFETY ! DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any or other appliance. Record This Important Information Date of Purchase Purchased From Address City State Phone Contact Machine Model Machine Serial Number...

  • Page 4: Table Of Contents

    Table of Contents Quick Reference Specifications..........4 Changing Direction............14 Safety Precautions..............6 Stopping & Turning off Machine........14 Operator Responsibility............7 Operation on Inclines............14 Test for Operator-Ear Sound Pressure Level....7 Installing / Changing Burnishing Pad........14 Test for Hand Arm Vibration..........7 Dust Bag Removal (20”, 24”).........15 Machine Preparation............8 Dust Bag Removal (27”/28”)..........15 Unpacking the Machine..........8...

  • Page 5: Quick Reference Specifications

    Gas Spring: MP415200 [20”] MP434500 [24”] MP434500 [27”/28”] l Burnish Motor Brush Kit: MP433200 l Transaxle Motor Brush Kit: MP433300 Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...

  • Page 6: Safety Precautions

    Amano Pioneer Eclipse DO NOT make unauthorized modifications or alterations or a Amano Pioneer Eclipse Authorized Distributor or to this machine. Amano Pioneer Eclipse assumes Service Center.

  • Page 7: Operator Responsibility

    Keep your machine regularly maintained by following the maintenance information in this manual. Order parts Test for Hand-Arm Vibration at the Grip and supplies only from an Authorized Amano Pioneer Surface of Hand-Guided Machinery Eclipse Distributor. Use the parts illustration section Amano Pioneer Eclipse measures and rates the of your manual when ordering parts.

  • Page 8: Machine Preparation

    Machine Preparation Unpacking the Machine Machine Storage The machine is shipped boxed on a wooden pallet. To 1. Machine should be stored in a dry environment. unpack machine: 2. Store machine away from objects that may fall and damage it. 1.

  • Page 9: Connecting The Batteries

    Connecting the Batteries Installing / Removing The Skirt 1. Place the batteries in the machine oriented as NOTE: The machine will come with the skirt shown in diagram. attached, if installation or removal is needed, follow instructions below: 2. Connect the batteries as shown in the battery connection diagram.

  • Page 10: Machine Components

    Machine Components Controls and Instruments Traction Pad Assist...

  • Page 11: Traction Model

    300BU Traction Model 300BU Pad Assist Model 1. Key Switch - Turns the machine on/off. 1. Key Switch - Turns the machine on/off. 2. Handle Lever - When the lever is engaged the 2. Handle Lever - When the lever is engaged, if the machine will move forward.

  • Page 12: Onboard Battery Charger

    Onboard Battery Charger Battery Charger Controls To charge the batteries, first drive the machine to a flat, 1. Three-digit display + symbol (1), to view A=charging dry, well-ventilated area then turn the machine off. If current, U=battery voltage, h=charging time, using lead acid batteries, check the water level in all the C=charging ampere-hours (AH), E=energy used to battery cells (see Battery Maintenance section).

  • Page 13: Battery Charger Settings

    2. Peel back the corner of the display label. 3. Set the DIP switches, according to your battery pack, as shown below. If your battery pack type is not listed please call Amano Pioneer Eclipse at +1 -336-372-8080 for correct setting. Battery Charger Fault Codes...

  • Page 14: How The Machine Works

    How the Machine Works Installing / Changing Burnishing Pad The Burnish components of the machine are: 1. Make sure the Burnish Switch is OFF. l Burnish pad holder 2. Lift on the front of the deck and tilt deck into the pad change position.

  • Page 15: Dust Bag Removal (20", 24")

    Dust Bag Removal (20”, 24”) 4. Reinstall dust bag by working the elastic band over the lip of the rubber grommet. The machine has two dust bag options. A re-usable cloth 5. Stretch the dust bag towards rear of machine and bag and a disposable paper bag.

  • Page 16: Maintenance

    Lubricate rear casters Check Burnish motor ampere draw Replace the gas shock These items must be performed with the proper tools and training. Contact a Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and mechanical proficiency.

  • Page 17: Body & Battery Cover

    Body & Battery Cover Lead Acid Batteries Sealed batteries no additional maintenance required. The body may be cleaned with a damp cloth to remove dust and scuff marks. More stubborn scuff marks on the CAUTION! When working with batteries, always wear tank exterior can be removed with a vinyl cleaner eye protection and protective clothing.

  • Page 18: Rear Casters

    Rear Casters Each of the two rear casters has two grease fittings. Lubricate each caster with a grease gun every 100 hours of machine operation...

  • Page 19: Alarm Codes

    Alarm Codes (Traction Only) *Given the following alarm codes, troubleshooting should only be done by a Amano Pioneer Eclipse Factory Certified Technician. A programming handset may be required for troubleshooting. Number of Description Possible Cause Flashes The battery needs charging or there is a bad connection to the battery.

  • Page 20: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Remedy Breaker Tripped Push breaker button to reset Check batteries are wired together correctly via the battery connection diagram, Incorrect battery connection check the Anderson connectors are plugged together Machine will not turn on On-board battery charger plugged in Unplug the charging cord from the machine Key switch failure Check key switch is functioning and wiring to the key switch is correct...

  • Page 21: Machine Specifications

    Machine Specifications Voltage: 36VDC (Qty. 3 - 12VDC Batteries) Sound Level: < 70 dB(A) Vibration: Less than 2.5 m/s Forward Speed: 3.25 mph (5.23 km/h) Traction Only Reverse Speed: 1.5 mph (2.4 km/h) Traction Only Burnish Motor: 2.5 hp (1.86 kw) Permanent Magnet Transaxle: .25 hp (186 watts) Traction Only Battery Charger:...

  • Page 22: Parts Manual

    PE300BU Battery Burnisher Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 23: Electrical Schematic - Pad Assist

    Electrical Schematic - Pad Assist...

  • Page 24: Electrical Schematic - Traction

    Electrical Schematic - Traction...

  • Page 25: Connections - Pad Assist

    Connections - Pad Assist...
  • Page 26 Connections - Pad Assist (Continued) Item Ref. No. Description Item Ref. No. Description MP426500 HARNESS, MAIN, PAD ASSIST MP279700 CABLE, BATTERY, w/ PLUG MP426700 HARNESS, C.PANEL, PAD ASST. MP238200 CABLE, BATTERY, 13.5” MP426800 HARNESS, MOTOR, BURNISH MP279800 CABLE, BATTERY MP427000 HARNESS, SWITCH, TILT MP223500 BATTERY, 12V, LEAD ACID...

  • Page 27: Connections - Traction

    Connections - Traction...
  • Page 28 Connections - Traction (Continued) DETAIL "B" DETAIL "A" DETAIL - B DETAIL - A Item Ref. No. Description Item Ref. No. Description MP426900 HARNESS, WIRING, TR. AXLE MP432200 HARNESS, MAIN, TRACTION MP424500 TRANSAXLE, 36V, ASM. MP432100 HARNESS, C.PANEL, TRACTION MP409401 CONTROLLER, TRACTION MP426800 HARNESS, MOTOR, BURNISH...

  • Page 29: Skirt, Deck & Axle Bracket Assembly

    Skirt, Deck & Axle Bracket Assembly RF044600 093013...
  • Page 30 Skirt, Deck & Axle Bracket Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP425200 SKIRT, 20”, ASM. NB014600 NUT, LOCK, 1/2” (20”) MP434200 SKIRT, 24”, ASM. NB067700 NUT, LOCK, 7/16” (24”) MP526200 SKIRT, 27”/28” MP432600 SHROUD, 20”, ASM. NB050600 BOLT, HEX, 1/4”...

  • Page 31: Head Axle Bracket Assembly

    HEAD, AXLE BRACKET ASSEMBLY (27”/28”) RF076800 032119...
  • Page 32 “HEAD, AXLE BRACKET ASSEMBLY (27”/28”) continued” Item Ref. No. Description MP139600_300BU27 FELT, POLYESTER, 28 OZ, BLK 91.86 in MP237100 BUSHING, FLANGED, BRONZE, 1/2I.D. X 3/8L MP318400 SWITCH, MICRO, 12V, 15A, 1" LEVER MP414300 BALL, STUD, LONG, 10MM MP423700 BRACKET, MOUNT, AXLE/ TRANSAXLE, WLDMT. MP469500 TUBE, DUST, 90 DEG, WELDMENT BPLT, BU27 LINK...

  • Page 33: Main Bottom Assembly - Pad Assist

    Main Bottom Assembly - Pad Assist RF044500 073112...
  • Page 34 Main Bottom Assembly - Pad-Assist (continued) Item Ref. No. Description MP424400 BRACKET, AXLE, ASM. (20”) MP440800 BRACKET, AXLE, ASM. (24”) MP432500 CASTER, 4”, w/ BRAKE NB9267 WASHER, FLAT, 5/16” NB6111 WASHER, LOCK, 5/16” NB9745 BOLT, HEX, 5/16” X 3/4” NB3350 WASHER, FLAT, 1/4”...

  • Page 35: Main Bottom Assembly - Traction

    Main Bottom Assembly - Traction RF044400 041713...
  • Page 36 Main Bottom Assembly - Traction (continued) Item Ref. No. Description MP424400 BRACKET, AXLE, ASM. (20”) MP440800 BRACKET, AXLE, ASM. (24”) MP526100 BU27/28 SUSPENSION ASM . [27”/28”] MP424500 TRANSAXLE, 36V, ASM. PG001801 BRACKET, TRANSAXLE NB6545 BOLT, HEX, 5/16” X 1” NB3265 NUT, LOCK, 5/16”...

  • Page 37: Main Rear Assembly

    Main Rear Assembly 22A 22B 22C 22D 27A 27B RF044100 062320...
  • Page 38 Main Rear Assembly (continued) Item Ref. No. Description MP530000 ASSY, BU3002728 COUNTER WEIGHT (BU2728 ONLY) MP6600 VELCRO, HOOK, 1" w/ADHESIVE (BU2728 ONLY) 5 in. MP530100 ASSY, TELEMATICS CU (OPTIONAL) MP206000 BALL, STUD, 10MM MP425601 BODY, 300BU, BLACK NB007400 BOLT, PHILLIPS PAN HD, #8-32 X 1/2 MP501100 CHARGER, 36V, 25A, UNIVERSAL NB005700...

  • Page 39: Main Top Assembly

    Main Top Assembly 2A 2B RF044300 032119...
  • Page 40 Main Top Assembly (continued) Item Ref. No. Description MP423201 LEVER, HANDLE, LEFT MP529610 LEVER, HANDLE, LEFT (300BU2728 ONLY) MP423202 LEVER, HANDLE, RIGHT MP529710 LEVER, HANDLE, RIGHT (300BU2728 ONLY) NB6390 PIN, ROLL, 1/4 X 1 1/8 MP431401 PLATE, COVER, REAR, W/ SLOT NB9267 WASHER, FLAT, 5/16"...

  • Page 41: Main Front Assembly

    Main Front Assembly RF044200 102813...
  • Page 42 Main Front Assembly (continued) Item Ref. No. Description Item Ref. No. Description NB039704 PIN, CLEVIS, 1/2” X 4-1/2” NB9267 WASHER, FLAT, 5/16” NB025600 PIN, PRESTO, 3/32” X 1-5/8” NB6111 WASHER, LOCK, 5/16” MP423301 LATCH, TILT NB9745 BOLT, HEX, 5/16” X 3/4” NB026200 BOLT, SHLD, 3/8”...

  • Page 43: 27"/28" Front Assembly

    27”/28” Main Front Assembly RF076900 032019...
  • Page 44 27”/28” Main Front Assembly (continued) Item Ref. No. Description 920148 NUT, 3/8-16 JAM 980673 WASHER FLT 1/2 ID X 7/8 OD BA003200 KEY, 3/16 X 1 MP423900 RETAINER, BATTERY, WELDMENT MP425601 BODY, 300BU, BLACK MP429600 DECAL, BATTERY CONN., 36V MP432700 COVER, BATTERY, 300BU, ASM.
  • Page 45 27”/28” Main Front Assembly (continued) Parts List PART ITEM DESCRIPTION NUMBER MP066300 RING, SPACER, CENTER LOK II MP196300 RING, RELIEF, STRESS, LARGE, PADHOLDER MP211500 FLEXI-DISC, W/O LIP, .75" BORE MP432400 RETAINER, PAD, BLUE, BIG-MOUTH NB3275 NUT, LOCK, 1/4" NB3350 WASHER, FLAT, 1/4", CZ NB9319 SCREW, BH, 1/4-20 X 1 1/4"...
  • Page 48 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax +1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2011/65/EU) Harmonized Standards Applied: EN 12100-1, EN12100-2 LT063500 © 2022 Amano Pioneer Eclipse Corporation 300BU_M 040422...

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