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Amano Pioneer Eclipse PE420GP Series Operator's Manual

Propane hard floor machine
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Propane Hard Floor Machine
PE420GP
Operator's Manual

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Summary of Contents for Amano Pioneer Eclipse PE420GP Series

  • Page 1 Propane Hard Floor Machine PE420GP Operator’s Manual...
  • Page 3 Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 4 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.

  • Page 5: Table Of Contents

    Table of Contents Quick Reference Specifications..........6 Machine Troubleshooting..........25 Safety Precautions..............7 Maintenance...............26 Refueling and Storage of Fuel Cylinders......9 Scheduled Maintenance Chart.........26 Operator Responsibility............9 Oil Level Inspection..........26 Canadian Safety Requirements........10 Oil Change..............27 Test for Operator-Ear Sound Pressure Level....11 Oil Filter Replacement..........27 Test for Hand Arm Vibration..........11 Spark Plug Inspection and Replacement....28 Machine Preparation............12 Air Filter Inspection and Replacement....28...

  • Page 6: Quick Reference Specifications

    Driver / Pad Holder: 21” Pad Holder: MP446300 21” Diamond Disc Driver: MP463200 21” Level-S Pad Adapter: MP392600 l Skirt: MP382600 Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...

  • Page 7: Safety Precautions

    Safety Precautions DANGER! Federal law and California State law Anyone operating the machine should read the prohibits the following acts or the causing thereof: (1) following carefully and be informed of potentially the removal or rendering inoperative by any person dangerous operating conditions.
  • Page 8 Amano Pioneer Eclipse before using the machine again. or a Amano Pioneer Eclipse Authorized Distributor or CAUTION! A dirty engine filter can cause overheating. Service Center.

  • Page 9: Refueling And Storage Of Fuel Cylinders

    European TPED specifications Amano Pioneer Eclipse does not recommend use of and is CE compliant. Filling should be done ONLY this machine in any environment other than an indoor by a qualified propane dealer.

  • Page 10: Canadian Safety Requirements

    Canadian Safety Requirements Exigences de sécurité pour le Canada 1. A sign indicating “NO SMOKING” shall be 1. Un panneau indiquant “ INTERDICTION DE FUMER“ permanently displayed at the storage area. The doit être affiché en permanence dans la zone de sign shall be in accordance with the sign required in stockage.

  • Page 11: Test For Operator-Ear Sound Pressure Level

    Test for Operator-Ear Sound Pressure Level Test for Hand-Arm Vibration at the Grip Surface of Hand-Guided Machinery Amano Pioneer Eclipse measures and rates the operator-ear sound pressure level for hand-guided floor Amano Pioneer Eclipse measures and rates the treatment and floor cleaning machines for industrial use.

  • Page 12: Machine Preparation

    Machine Preparation Unpacking the Machine Filling the LP Cylinder The machine is shipped boxed on a wooden pallet. To This machine uses the 20 lb (9.1 kg) capacity cylinder, unpack machine: which meets the D.O.T. 4E240 standards. These cylinders are also listed by UL. In addition, the steel 1.

  • Page 13: Controls And Instruments

    Machine Components Controls and Instruments Clutch Switch Solution Lever Control Switch Hour Meter / Tachometer Engine Throttle Fuse Panel EcoSense Module w/ Indicator Light Engine Ignition Switch Tank Drain Valve Solution Flow Control Valve...

  • Page 14: Ignition Switch

    Ignition Switch Engine Throttle This machine features a key switch ignition. The machine is equipped with a throttle with three positions. The first position is idle. The second position Start: Turn the key all the way clockwise or START to is for grinding and polishing.

  • Page 15: Ecosense Emission Monitioring

    EcoSense Emission Monitoring 1. With the throttle in the slow position, turn the key EcoSense is an emissions monitoring device that switch to the start position, once the engine starts, monitors the exhaust emissions and will shut the engine advance the throttle to full throttle “fast”. down if the emissions levels are too low or too high.

  • Page 16: Soution Control Switch

    Solution Control Switch Solution Tank Drain Valve The solution control switch will turn the pump on and Use the solution tank drain valve to remove remaining off. In order for solution to be delivered to the driver solution. Remove the drain hose from the clip and assembly, the engine must be running and the solution place in an appropriate container or drain.

  • Page 17: Rok-Bak

    Rok-Bak Wheel Adjustment 1. Close the valve on the propane cylinder, allow the 1. Place the machine in the Rok-Bak position. (see Rok- engine to stop and turn the machine OFF. Bak section) 2. Remove the propane cylinder. 2. Locate the wheel brackets on the underside of the underside of the machine.

  • Page 18: Pad Change

    Pad Change 4. Center and attach the “Diamond Side” face of the Burnishing and Diamond Impregnated Pads Level-S adapter pad to Level-S diamond pad. 1. Place the machine in the Rok-Bak position. (see Rok- Bak section) 2. Remove centering device and inspect pad. If pad has worn less than 1/4”...

  • Page 19: Head Change (Hd Model)

    Head Change (HD Models) 3” Diamonds (HD Models) 1. Remove all the weight plates from the machine (see 1. Remove all of the weight plates from the machine Weight Plates section.) (see Weight Plates section). 2. Place the machine in the Rok-Bak position (see Rok- 2.

  • Page 20: Weight Plates (Hd Model)

    Weight Plates (HD Model) Dust Collection (HD Models) 1. The down pressure of the head can be adjusted by 1. The dust collection tube is to allow either a 1-1/2” adding or removing weight plates. or 2” diameter vacuum hose (not included) to be attached to the machine and then to an appropriate 2.

  • Page 21: Solution Tank

    Solution Tank 2. Disconnect the return tube by pressing in the collar Filling the Solution Tank on the fitting and pulling the tube out. Disconnect the 1. Push the machine to a level water filling station. suction hose by releasing the quick-connect coupling. 2.

  • Page 22: How The Machine Works

    How the Machine Works Installing the LP Cylinder This machine is a propane burnisher that has a pad 1. Before bringing a propane cylinder indoors, always driver that is belt driven directly from the engine crank check it for over-filling. shaft.

  • Page 23: Starting The Machine

    Starting the Machine Burnishing 1. Check oil and fuel levels. 1. Place the wheels in the burnishing position on the wheel brackets (see Wheel Adjustment section). 2. Check and clean engine dust filter. CAUTION! When burnishing DO NOT place weight CAUTION! Never run continuously for more than one plates to the to the weight bracket.

  • Page 24: Grinding And Polishing

    Grinding and Polishing 5. Open the Solution Control Valve to the desired 1. Fill the solution tank with water. (refer to Solution setting. Tank section). WARNING! DO NOT GRIND OR POLISH DRY WITH THE STANDARD 420GP21 MACHINE. IT IS ONLY INTENDED TO GRIND OR POLISH WET.

  • Page 25: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected. Check connection and open service valve slowly. Battery is weak. Charge battery or replace. Oil level is to low. Check the oil level and add if needed. Place the engine throttle in the idle "slow" position. Insufficient vacuum.

  • Page 26: Maintenance

    Inspect drive belt Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician. Oil Level Inspection 5. The machine should be in an upright level position. 1. Push machine to level surface.

  • Page 27: Oil Change

    ○ Some increase in oil consumption may be expected when a multi grade engine oil (10W-30/10W-40, 5W-20) is used. Check the oil level more frequently than recom- Oil Change Oil Filter Replacement mended interval. 1. Use only Sentinel Synthetic Propane Engine Oil. 1.

  • Page 28: Spark Plug Inspection And Replacement

    Spark Plug Inspection and Replacement Air Filter Inspection and Replacement 1. Turn off LP cylinder and remove it. Clean Air Filter: Hourly for Dry Processes 2. Pull spark plug cap off of spark plug. Daily for Wet Processes 3. Remove spark plug by turning counter-clockwise and 1.

  • Page 29: Engine Dust Filter

    Engine Dust Filter Inspect Fuel Hose and Connections 1. The engine dust filter should be cleaned each hour 1. Push machine to level surface. and after each use by shaking out the dust and then 2. Turn off LP cylinder and remove it. rinsing with mild detergent.

  • Page 30: Inspect Pad And Pad Holders

    Inspect Pads, Pad Holders, & Drivers 12. When threading the pad holder or driver onto the 1. Push machine to level surface. spindle shaft, use the wrench to keep the shaft from 2. Turn off LP cylinder and remove it. turning.

  • Page 31: Belt Replacement

    Belt Replacement 4. Use a large flat screwdriver, between the belt and the Part #: MP8080 spindle pulley, to pry the belt off of the spindle pulley. 1. Follow steps 1 through 11 under the “Inspect Pads, 5. Use the 3/4” wrench to turn the end of the spindle Pad Holders, &...

  • Page 32: Battery Maintenance

    Battery Maintenance Machine Storage The battery supplied with this machine is a sealed, Only authorized, trained personnel should have access absorbed glass mat (AGM), maintenance free type. It to propane cylinders and machines. never needs servicing. When battery replacement is 1.

  • Page 33: Machine Specifications

    Machine Specifications Starting: 12VDC Battery, 275 CCA, AGM Starter Battery Battery: MP120800 Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity:...

  • Page 34: Parts Manual

    PE420GP Propane Hard Floor Machine Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 35: Electrical Schematic

    Electrical Schematic...

  • Page 36: Connections

    Connections...
  • Page 37 Connections (Continued) Item Ref. No. Description Item Ref. No. Description MP403200 HARNESS, WIRING MP184200 TUBING, NYLON, 1/4” OD 38” MP373000 WIRE, SENSOR, OXYGEN NB2470 HOSE, FUEL, 3/8” 33” MP368500 CABLE, BATTERY, 10 NB7240 WIRE, SENSOR, OXYGEN 36” NB9545 NUT, FLANGE, 1/4” NB9845 TERMINAL ADAPTER MP043000...

  • Page 38: Connections Hd

    Connections HD...
  • Page 39 Connections HD (continued)

  • Page 40: Engine Assembly

    Engine Assembly RF038200 112113...
  • Page 41 Engine Assembly (continued) Item Ref. No. Description Item Ref. No. Description KA110607016 GASKET, MUFFLER NB068500 BOLT, HEX, 1/4” X 3-1/2” NB8130 CLAMP, 3/4” ID NB6111 WASHER, LOCK, 5/16” MP044800 ADAPTER, 1/8” NPT NB9267 WASHER, FLAT, 5/16” NB2460 HOSE, VACUUM, 5/32” 27”...

  • Page 42: Deck Assembly

    Deck Assembly RF038300 112113...
  • Page 43 Deck Assembly (continued) Item Ref. No. Description Item Ref. No. Description SA028700 LINER, REPLACEMENT NB053400 PIN, CLEVIS, 1/2” X 3-1/2” SA030500 LINER, HD, REPLACEMENT MP379700 SPINDLE, 9.75”, ASM. MP197100 SHIM, 1/32” NB9645 WASHER, FLAT, #10 MP197000 SHIM, 1/16” MP371400 BUMPER, ROK-BAK NB6864 BOLT, HEX, 1/2”...

  • Page 44: Handle Assembly

    Handle Assembly...
  • Page 45 Handle Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP366500 HANDLE, BASE MP380500 CABLE, THROTTLE MP366800 HANDLE, TOP MP383901 BRACKET, HOUR METER NB9460 BOLT, CARRIAGE, 3/8” X 4” MP280400 METER, HOUR / TACH NB3450 WASHER, FLAT, 3/8” NB038800 SCREW, SH, 1/4”...

  • Page 46: Main Assembly

    Main Assembly RF038000 021616...
  • Page 47 Main Assembly (continued) Item Ref. No. Description Item Ref. No. Description MP371800 REGULATOR, ASM. NB3450 WASHER, FLAT, 3/8” MP8080 BELT, BX-51 NB3275 NUT, LOCK, 1/4” NB6044 BOLT, HEX, 3/8” X 1-1/4” NB6530 BOLT, HEX, 1/4” X 1” MX1075 WASHER, LOCK, 3/8” MP367600 SLIDE, STRAP, 2”...

  • Page 48: Main Assembly Hd

    Main Assembly HD 11 18 RF048300 071017...
  • Page 49 Main Assembly HD (continued) Item Ref. No. Description Item Ref. No. Description MP381200 HANDLE, w/ CLUTCH, ASM. MP380700 BRACKET, PUMP/TANK, ASM. MP371800 REGULATOR, ASM, SAFESTOP MP382600 SKIRT, 21”, ASM. MP8080 BELT, BX-51 NB7282 CLAMP, HOSE NB6044 BOLT, HEX, 3/8” X 1” MP4515 TUBING, DRAIN, OIL 18”...

  • Page 50: Regulator & Solenoid Assembly

    Regulator and Solenoid Assembly REGULATOR SOLENOID RF038500 042611...
  • Page 51 Regulator and Solenoid Assembly (continued) Item Ref. No. Description SA026300 REGULATOR, LP MP017900 ADJUSTMENT, FUEL, ASM. MP317500 FUELOCK, ASM. MP367300 HOSE, FUEL, 13” MP4330 FITTING, ELBOW MP4500 COUPLER, REGO MP371100 FITTING, 3/16” HB MP372400 FITTING, ELBOW, 1/8” MP367100 SOLENOID, STARTER MP366700 CABLE, BATTERY, 9”...

  • Page 52: Regulator & Solenoid Assembly (Hd)

    Regulator and Solenoid Assembly HD SOLENOID RELAY/LIGHT SAFESTOP REGULATOR RF072000 071017...
  • Page 53 Regulator and Solenoid Assembly HD (continued) Parts List ITEM PART NUMBER DESCRIPTION SA026300 REGULATOR, LP MP4325 FITTING, 3325 X 4, REG TO FUELOCK MP509300 FITTING, TEE, 1/4" FNPT MP509200 SWITCH, PRESSURE, 200 PSI MP4330 FITTING, 49 X 6, REG TO FUELOCK MP367300 HOSE, FUEL, LP, 13", ASM.

  • Page 54: Tank & Controls Assembly

    Tank and Controls...
  • Page 55 Tank and Controls (continued) Item Ref. No. Description Item Ref. No. Description MP331000 VALVE, NEEDLE, 1/8”NPT MP379101 BRACKET, TANK/PUMP SS900001 LABEL, SWITCH NB009900 GROMMET, 11/16” X 1” MP199000 SWITCH, IGNITION MP184200 TUBING, NYLON, 1/4” 6” MP325900 FITTING, 1/4” NPT, 90° MP331300 FITTING, PE, 3/8”...

  • Page 56: Skirt, Driver, & Pad Holder

    Skirt, Driver, and Pad Holder 3.10 3.14 3.11 3.16 3.12 3.15 3.13 RF038600 120613...
  • Page 57 Skirt, Driver and Pad Holder (continued) SKIRT ASSEMBLY DRIVER ASSEMBLY Item Ref. No. Description Item Ref. No. Description MP382600 SKIRT, STEEL, 21”, ASM. MP463200 DRIVER, DIAMOND, 21”, ASM. MP140000 DOT, FELT MP463300 HOLDER, LIPPAGE NB050600 BOLT, HEX, 1/4” X 2-1/2” NB068200 BOLT, CS, 1/4”...

  • Page 58: Diamonds & Diamond Pads

    Diamonds and Diamond Pads Pads / Level-S Pads MP392600 21" Level-S Adapter Pad PDLP210800 21" Light Polish 800 Grit PDGPVB210100 21" Vac Brazed 100 Grit PDLP211800 21" Light Polish 1800 Grit PDGPSM210050 21" Semi-Metal 50 Grit PDLP213000 21" Light Polish 3000 Grit PDGPSM210100 21"...

  • Page 59: Small Off Road Engine Certification Warranty

    Where a warrantable condition exists, (5) Notwithstanding the provisions of Subsection (C4) above, Amano Pioneer Eclipse Corporation will repair your small off-road engine warranty services or Repairs must be provided at all at no cost to you including diagnosis, parts and labor.
  • Page 60 Amano Pioneer Eclipse will not reimburse expenses for service of your machine. Please cooperate with your Distributor in calls or travel. For the Distributor in your area, call Amano Pioneer supplying necessary information on the card. Eclipse Customer Service Department at 800-367-3550 or 336-372- 8080.

  • Page 61: Safety Awareness Form

    Clean air filter..............Cautions: Allow only qualified, trained personnel to operate the machine. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. Always store fuel cylinders outside in a proper enclosure. Never vent a fuel cylinder inside. Always wear a CO detector badge.
  • Page 64 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax +1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2011/65/EU) Harmonized Standards Applied: EN 12100-1, EN12100-2 LT058900 © 2018 Amano Pioneer Eclipse Corporation 420GP_J...

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