Amano Pioneer Eclipse 300BU Operator's Manual
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Amano Pioneer Eclipse 300BU Operator's Manual

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UHS Battery Burnisher
300BU
Operator's Manual
1

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Summary of Contents for Amano Pioneer Eclipse 300BU

  • Page 1 UHS Battery Burnisher 300BU Operator’s Manual...
  • Page 2 Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 3 ! FOR YOUR SAFETY ! DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any or other appliance. Record This Important Information Date of Purchase Purchased From Address City State Phone Contact Machine Model Machine Serial Number...

  • Page 4: Table Of Contents

    Table of Contents Quick Reference Specifications ........5 Stopping & Turning off Machine ........11 Safety Precautions ............6 Operation on Inclines ...........11 Operator Responsibility ............. 7 Installing / Changing Burnishing Pad ......11 Test for Operator-Ear Sound Pressure Level ....7 Dust Bag Removal (20”, 24”) ........

  • Page 5: Quick Reference Specifications

    Gas Spring: MP415200 [20”] MP434500 [24”] MP434500 [27”/28”] l Burnish Motor Brush Kit: MP433200 l Transaxle Motor Brush Kit: MP433300 Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...

  • Page 6: Safety Precautions

    Amano Pioneer Eclipse DO NOT make unauthorized modifications or alterations or a Amano Pioneer Eclipse Authorized Distributor or to this machine. Amano Pioneer Eclipse assumes Service Center.

  • Page 7: Operator Responsibility

    Keep your machine regularly maintained by following Test for Hand-Arm Vibration at the Grip the maintenance information in this manual. Order parts and supplies only from an Authorized Amano Pioneer Surface of Hand-Guided Machinery Eclipse Distributor. Use the parts illustration section Amano Pioneer Eclipse measures and rates the vibration of your manual when ordering parts.

  • Page 8: Machine Preparation

    Machine Preparation Unpacking the Machine Connecting the Batteries The machine is shipped boxed on a wooden pallet. To 1. Place the batteries in the machine oriented as shown unpack machine: in diagram. 1. Cut and remove bands holding the box to the pallet. 2.

  • Page 9: Machine Components

    Machine Components Controls and Instruments Traction 300BU Traction Model 1. Key Switch - Turns the machine on/off. 5. Traction Speed Control - Turn the knob clockwise to increase speed. Turn the knob counter-clockwise to 2. Handle Lever - When the lever is engaged the decrease speed.

  • Page 10: Over Current Protection

    Installing / Removing The Skirt Over Current Protection NOTE: The machine will come with the skirt 1. 70A Breaker - Over current protection for the burnish attached, if installation or removal is needed, follow motor. Push to reset. instructions below: 2.

  • Page 11: How The Machine Works

    How the Machine Works Installing / Changing Burnishing Pad The Burnish components of the machine are: 1. Make sure the Burnish Switch is OFF. l Burnish pad holder 2. Lift on the front of the deck and tilt deck into the pad change position.

  • Page 12: Dust Bag Removal (20", 24")

    Dust Bag Removal (20”, 24”) 4. Reinstall dust bag by working the elastic band over the lip of the rubber grommet. The machine has two dust bag options. A re-usable cloth bag and a disposable paper bag. Monitor the dust bag 5.

  • Page 13: Rear Casters

    Rear Casters Body & Battery Cover Each of the two rear casters has two grease fittings. The body may be cleaned with a damp cloth to remove Lubricate each caster with a grease gun every 100 dust and scuff marks. More stubborn scuff marks on the hours of machine operation tank exterior can be removed with a vinyl cleaner Battery Maintenance...

  • Page 14: Scheduled Maintenance

    Lubricate rear casters Check Burnish motor ampere draw Replace the gas shock These items must be performed with the proper tools and training. Contact a Amano Pioneer Eclipse Factory Certified Technician unless you have the proper equipment and mechanical proficiency.

  • Page 15: Alarm Codes

    Alarm Codes (Traction Only) *Given the following alarm codes, troubleshooting should only be done by a Amano Pioneer Eclipse Factory Certified Technician. A programming handset may be required for troubleshooting. Number of Description Possible Cause Flashes The battery needs charging or there is a bad connection to the battery.

  • Page 16: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Remedy Breaker Tripped Push breaker button to reset Check batteries are wired together correctly via the battery connection diagram, Incorrect battery connection check the Anderson connectors are plugged together Machine will not turn on On-board battery charger plugged in Unplug the charging cord from the machine Key switch failure Check key switch is functioning and wiring to the key switch is correct...

  • Page 17: Machine Specifications

    Machine Specifications Voltage: 36VDC (Qty. 3 - 12VDC Batteries) Sound Level: < 70 dB(A) Vibration: Less than 2.5 m/s 3.25 mph (5.23 km/h) Traction Only Forward Speed: 1.5 mph (2.4 km/h) Traction Only Reverse Speed: Burnish Motor: 2.5 hp (1.86 kw) Permanent Magnet .25 hp (186 watts) Traction Only Transaxle: Battery Charger:...

  • Page 18: Parts Manual

    300BU Battery Burnisher Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...

  • Page 19: Electrical Schematic - Traction

    Electrical Schematic - Traction...

  • Page 20: Connections - Traction

    Connections - Traction...
  • Page 21 Connections - Traction (continued) Item Ref. No. Description Item Ref. No. Description MP550000 HARNESS, WIRING, MAIN, NEXSYS MP409401 CONTROLLER, TRACTION, PROGRAMMED MP432100 HARNESS, WIRING, CONTROL PANEL, TRAC. MP414900 BREAKER, CIRCUIT, 40 AMP MP427000 HARNESS, SWITCH, TILT, HEAD MP254600 DIODE, 400VDC, 6 AMP, ASM. MP414800 BREAKER, CIRCUIT, 70 AMP SAO28000...

  • Page 22: Skirt, Deck & Axle Bracket Assembly

    Skirt, Deck & Axle Bracket Assembly RF044600 093013...
  • Page 23 Skirt, Deck & Axle Bracket Assembly (continued) Item Ref. No. Description Item Ref. No. Description NB014600 NUT, LOCK, 1/2” (20”) MP425200 SKIRT, 20”, ASM. NB067700 NUT, LOCK, 7/16” (24”) MP434200 SKIRT, 24”, ASM. MP526200 SKIRT, 27”/28” NB050600 BOLT, HEX, 1/4” X 2-1/2” MP432600 SHROUD, 20”, ASM.

  • Page 24: 27"/28" Head Axle Bracket Assembly

    Head, Axle Bracket Assembly (27”/28”) RF076800 032119...
  • Page 25 Head, Axle Bracket Assembly (27”/28”) continued Item Ref. No. Description MP139600_300BU27 FELT, POLYESTER, 28 OZ, BLK 91.86 in MP237100 BUSHING, FLANGED, BRONZE, 1/2I.D. X 3/8L MP318400 SWITCH, MICRO, 12V, 15A, 1" LEVER MP414300 BALL, STUD, LONG, 10MM MP423700 BRACKET, MOUNT, AXLE/ TRANSAXLE, WLDMT. MP469500 TUBE, DUST, 90 DEG, WELDMENT BPLT, BU27 LINK...

  • Page 26: Main Bottom Assembly - Traction

    Main Bottom Assembly - Traction RF044400 041713...
  • Page 27 Main Bottom Assembly - Traction (continued) Item Ref. No. Description MP424400 BRACKET, AXLE, ASM. (20”) MP440800 BRACKET, AXLE, ASM. (24”) MP526100 BU27/28 SUSPENSION ASM . [27”/28”] MP424500 TRANSAXLE, 36V, ASM. PG001801 BRACKET, TRANSAXLE NB6545 BOLT, HEX, 5/16” X 1” NB3265 NUT, LOCK, 5/16”...

  • Page 28: Main Rear Assembly

    Main Rear Assembly 12A 12B 12C 12D RF087200 22422...
  • Page 29 Main Rear Assembly (continued) Parts List ITEM PART NUMBER DESCRIPTION MP425601 BODY, 300BU, BLACK MP422901 PLATE, MOUNT, SHOCK MP206000 BALL, STUD, 10MM NB9267 WASHER, FLAT, 5/16" NB6111 WASHER, LOCK, 5/16" NB9745 SCREW, CAP, 5/16"-18 X 3/4" MP423001 PLATE, MOUNT, CONTACTOR MP549100 CHARGER, 36V, 33A, DELTA-Q MP550501...

  • Page 30: Main Top Assembly

    Main Top Assembly RF087100 22422...
  • Page 31 Main Top Assembly (continued) Parts List ITEM PART NUMBER DESCRIPTION MP423201 LEVER, HANDLE, LEFT MP423202 LEVER, HANDLE, RIGHT NB6390 PIN, ROLL, 1/4 X 1 1/8 MP551300 PANEL, CONTROL, TRACTION, NEXSYS, ASM. NB9267 WASHER, FLAT, 5/16" NB6111 WASHER, LOCK, 5/16" NB9745 SCREW, CAP, 5/16"-18 X 3/4"...

  • Page 32: Main Front Assembly

    Main Front Assembly RF044200 102813...
  • Page 33 Main Front Assembly (continued) Item Ref. No. Description Item Ref. No. Description NB039704 PIN, CLEVIS, 1/2” X 4-1/2” NB9267 WASHER, FLAT, 5/16” NB025600 PIN, PRESTO, 3/32” X 1-5/8” NB6111 WASHER, LOCK, 5/16” MP423301 LATCH, TILT NB9745 BOLT, HEX, 5/16” X 3/4” NB026200 BOLT, SHLD, 3/8”...

  • Page 34: 27"/28" Main Front Assembly

    27”/28” Main Front Assembly RF076900 032019...
  • Page 35 27”/28” Main Front Assembly (continued) Item Ref. No. Description 920148 NUT, 3/8-16 JAM 980673 WASHER FLT 1/2 ID X 7/8 OD BA003200 KEY, 3/16 X 1 MP423900 RETAINER, BATTERY, WELDMENT MP425601 BODY, 300BU, BLACK MP429600 DECAL, BATTERY CONN., 36V MP432700 COVER, BATTERY, 300BU, ASM.

  • Page 36: 27"/28" Main Front Assembly

    27”/28” Main Front Assembly (continued) Parts List PART ITEM DESCRIPTION NUMBER MP066300 RING, SPACER, CENTER LOK II MP196300 RING, RELIEF, STRESS, LARGE, PADHOLDER MP211500 FLEXI-DISC, W/O LIP, .75" BORE MP432400 RETAINER, PAD, BLUE, BIG-MOUTH NB3275 NUT, LOCK, 1/4" NB3350 WASHER, FLAT, 1/4", CZ NB9319 SCREW, BH, 1/4-20 X 1 1/4"...

  • Page 37: Manufacturer's Warranty

    Amano Pioneer Eclipse will not reimburse expenses for service of your machine. Please cooperate with your Distributor in calls or travel. For the Distributor in your area, call Amano Pioneer supplying necessary information on the card. Eclipse Customer Service Department at 800-367-3550 or 336-372- 8080.
  • Page 38 Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...
  • Page 39 Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...
  • Page 40 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax +1-336-372-2913 EC Machinery Directive 2006/42/EC, EC Restriction of Hazardous Substances Directive (2011/65/EU) Harmonized Standards Applied: EN 12100-1, EN12100-2 LT087500_A; 022422 © 2022 Amano Pioneer Eclipse Corporation...

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