Amano Pioneer Eclipse PE400BU Operator's Manual

Amano Pioneer Eclipse PE400BU Operator's Manual

Propane burnisher

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Propane Burnisher
PE400BU
Operator's Manual

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Summary of Contents for Amano Pioneer Eclipse PE400BU

  • Page 1 Propane Burnisher PE400BU Operator’s Manual...
  • Page 2 Each operator must be trained in the operation of this machine before being allowed to use it. Contact Amano Pioneer Eclipse Customer Service at 1-800-367-3550 or +1-336-372-8080 or an authorized Amano Pioneer Eclipse Distributor to inquire about training or to request a replacement manual.
  • Page 3 DANGER! For your safety, if you smell DANGER! Do not store or use gasoline or propane: other flammable vapors and liquids in the vicinity of this or any other appliance. 1. Extinguish any open flame. 2. Open window. 3. Do not touch electrical switches. 4.
  • Page 4: Table Of Contents

    Table of Contents Quick Reference Specifications..........5 Oil Change............19 Safety Precautions..............6 Oil Filter Replacement.........19 Refueling and Storage of Fuel Cylinders......8 Spark Plug Inspection and Replacement....20 Operator Responsibility............8 Air Filter Inspection and Replacement....20 Sound Pressure, Vibration Tests.........9 Inspect Fuel Hose and Connections....20 Machine Preparation............10 Engine Dust Filter..........21 Unpacking the Machine........10...
  • Page 5: Quick Reference Specifications

    Battery: MP362200 l Drive Belt: MP8070 (21”) MP272900 (28”) l Fuses: SS2570 (20A) l LP Cylinder: MP105900 (Steel) Your Authorized Amano Pioneer Eclipse Distributor: _____________________________________ Authorized Amano Pioneer Eclipse Distributor Phone Number: _____________________________ Amano Pioneer Eclipse Phone Number: +1-336-372-8080...
  • Page 6: Safety Precautions

    Safety Precautions DANGER! Federal law and California State law Anyone operating the machine should read the prohibits the following acts or the causing thereof: (1) following carefully and be informed of potentially the removal or rendering inoperative by any person dangerous operating conditions.
  • Page 7 Amano Pioneer Eclipse before using the machine again. or a Amano Pioneer Eclipse Authorized Distributor or CAUTION! A dirty engine filter can cause overheating. Service Center.
  • Page 8: Refueling And Storage Of Fuel Cylinders

    European TPED specifications Amano Pioneer Eclipse does not recommend use of and is CE compliant. Filling should be done ONLY this machine in any environment other than an indoor by a qualified propane dealer.
  • Page 9: Sound Pressure, Vibration Tests

    Test for Operator-Ear Sound Pressure Level Test for Hand-Arm Vibration at the Grip Surface of Hand-Guided Machinery Amano Pioneer Eclipse measures and rates the oper- ator-ear sound pressure level for hand-guided floor Amano Pioneer Eclipse measures and rates the vibra- treatment and floor cleaning machines for industrial use.
  • Page 10: Machine Preparation

    Machine Preparation Unpacking the Machine The machine is shipped boxed on a wooden pallet. To unpack machine: 1. Cut and remove bands holding the box to the pallet. 2. Remove staples attaching the box to the platform at the bottom edge of the box. 3.
  • Page 11: Controls And Instruments

    Machine Components Controls and Instruments Clutch Switch Engine Lever Throttle (Optional Clutch) Ignition Switch EcoSense Module w/ Indicator Light Hour Meter / (Optional) Tachometer...
  • Page 12: Engine Ignition Switch

    Ignition Switch Fuse This machine features a key switch ignition. The machine’s electrical circuit is protected by a fuse, which stops the flow of current in the event of a circuit Start: Turn the key all the way clockwise or START to overload.
  • Page 13: Ecosense Emission Monitioring

    EcoSense Emission Monitoring (Optional) Engines tend to go to lean burn if allowed to idle for Machines with model numbers ending in “X” are even short periods. Even at high idle speeds most equipped with the EcoSense Emissions Monitoring engines will continue to lean downward. It is always system.
  • Page 14: Rok-Bak & Pad Change

    Rok-Bak & Pad Change Wheel Adjustment 1. Close the valve on the propane cylinder, allow the 1. Close the valve on the propane cylinder, allow the engine to stop and turn the machine OFF. engine to stop and turn the machine OFF. 2.
  • Page 15: How The Machine Works

    How the Machine Works Pressure This machine is a propane burnisher that has a pad Liquid Level Relief Valve driver that is belt driven directly from the engine crank Sight Gauge shaft. Pre-Operation Checklist l Check the engine oil level. Add oil if needed. Refer to Maintenance.
  • Page 16: Starting The Machine

    Starting the Machine Burnishing 1. Check oil and fuel levels. 1. After engine has started, allow approximately 30 seconds for the engine to warm up. 2. Check and clean engine dust filter. 2. Advance the throttle to operating speed. CAUTION! Never run continuously for more than one hour without cleaning or changing engine dust filter.
  • Page 17: Machine Troubleshooting

    Machine Troubleshooting Problem Possible Cause Solution Propane cylinder is not properly connected. Check connection and open service valve slowly. Battery is weak. Charge battery or replace. Oil level is to low. Check the oil level and add if needed. Place the engine throttle in the idle "slow" position. Insufficient vacuum.
  • Page 18: Scheduled Maintenance Chart

    Check & adjust valve clearance.* Retorque heads.* Clean & lap valve seating surface.* Check engine emissions Clean cooling fins Inspect drive belt Inspect burnishing head assembly As Required Replace drive belt * Check FS481V Service Manual. Contact Amano Pioneer Eclipse Certified Technician.
  • Page 19: Oil Level Inspection

    Oil Level Inspection WARNING! Be careful with hot oil being drained. It may be hot enough to cause severe burns. 1. Push machine to level surface. 7. Attach 1/2” ID drain hose to valve and route into 2. Turn off LP cylinder and remove it. container.
  • Page 20: Spark Plug Inspection And Replacement

    6. Reconnect the LP cylinder to the fuel hose. 4. Measure the gap with a wire-type thickness gauge. The correct gap is .025 in (.635 mm). If the gap is 7. Run the engine at low idle for 2 minutes. Check for incorrect, carefully bend the side electrode with a leaks around the engine.
  • Page 21: Engine Dust Filter

    Engine Dust Filter 6. If the pad holder needs to be removed, a 3/4” wrench 1. The engine dust filter should be cleaned each hour will be required. Locate the wrench flats on top of and after each use by shaking out the dust and then the spindle shaft.
  • Page 22: Battery Maintenance

    Battery Maintenance Machine Storage The battery supplied with this machine is a sealed, Only authorized, trained personnel should have access absorbed glass mat (AGM), maintenance free type. It to propane cylinders and machines. never needs servicing. When battery replacement is 1.
  • Page 23: Machine Specifications

    Machine Specifications Starting: 12VDC Battery Deck: Cast Aluminum Sound Level: < 89 dB(A) Vibration: Less than 2.5 m/s Engine: Kawasaki FS481V, 603cc Air Cooled Engine Speed: Idle - 1800-2000 rpm High Idle - 3400-3500 rpm Engine Oil: SAE 30 w/ API Service SH or SJ Engine Oil Capacity: Filter not removed - 1.6qt (1.5L) Filter removed - 1.8qt (1.7L)
  • Page 24: Parts Manual

    PE400BU Propane Burnisher Parts Manual Notes: ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________ ________________________________________________...
  • Page 25: Electrical Schematic

    Electrical Schematic...
  • Page 26: Connections

    Connections Item Ref. No. Description Item Ref. No. Description MP368300 HARNESS, WIRING NB9545 NUT, 1/4” MP368400 WIRE, METER, HOUR NB7282 CLAMP, HOSE MP368500 CABLE, BATTERY, NEG., 10” SS2570 FUSE, 20A...
  • Page 27: Electrical Schematic (W/Optional Clutch & Ecosense)

    Electrical Schematic (w/ Optional Clutch & EcoSense)
  • Page 28: Connections (W/Optional Clutch & Ecosense)

    Connections (w/ Optional Clutch & EcoSense)
  • Page 29 Item Ref. No. Description Item Ref. No. Description MP402400 HARNESS, WIRING, MAIN, MP373OOO WIR E, SENSOR OXYGEN MP368400 HARNESS, WIRING, METER MP5102OO HARNESS, WIRI NG, SAFE-STOP MP368500 CABLE, BATTERY, NEG., 10" MP5105OO WIR E, JUMP ER , RED NB9545 NUT, SPIN LOCK, 1/ 4- 20 MP5103OO WIRE, JUMPER , RED NB7282...
  • Page 30: Engine Assembly

    Engine Assembly RF059200 121918...
  • Page 31 Engine Assembly (continued) Item Ref. No. Description Item Ref. No. Description KA110607016 GASKET, MUFFLER NB9545 NUT, FLANGE, 1/4” NB8130 CLAMP, 3/4” MP367700 PULLEY, 4.00” MP044800 ADAPTER, 1/8” NPT MP7802 KEY, 1/4” X 1-1/2” NB2460 HOSE, VACUUM, 5/32” 27” NB2463 SCREW, SET, 5/16” X 3/8” NB2470 HOSE, FUEL, 3/8”...
  • Page 32: Deck Assembly

    Deck Assembly...
  • Page 33 Deck Assembly (continued) Item Ref. No. Description MP107700 SPINDLE, 6.75”, ASM. (21”) MP447700 SPINDLE, 9.25”, ASM. (28”) MP197100 SHIM, 1/32” MP197000 SHIM, 1/16” NB6864 BOLT, HEX, 1/2” X 1-1/4” NB9269 WASHER, FLAT, 7/16” MP012801 CASTER, 2-1/2” MP071800 TENSIONER, BELT NB6044 BOLT, HEX, 3/8”...
  • Page 34: Handle Assembly

    Handle Assembly CLUTCH OPTION RF032500 121918...
  • Page 35 Handle Assembly (continued) Item Ref. No. Description MP366500 HANDLE, BASE MP366800 HANDLE, TOP NB9460 BOLT, CARRIAGE, 3/8” X 4” NB3450 WASHER, FLAT, 3/8” MP366900 GRIP, HANDLE MP368000 CABLE, THROTTLE NB4382 SCREW, #8 X 1/2” NB3267 NUT, LOCK, 3/8” With Optional Clutch MP1230 BASE, BOX, MICRO SWITCH MP376000...
  • Page 36: Main Assembly

    Main Assembly RF058800 080317...
  • Page 37 Main Assembly (continued) Item Ref. No. Description NB065100 BOLT, HEX, M8 x 25, GD 8.8, ZINC NB064900 SCREW, #10 x 1/2", TRUSS HD, PHIL. NB8125 CLAMP, 1/4" ID, RETAINER MP371800 REGULATOR, STND MDL, ASM. MP509500 REGULATOR ASM, SAFE-STOP MP272900 BELT, BX-57 (28") MP8070 BELT, BX-46 (21") MP351200...
  • Page 38: Regulator & Solenoid Assembly

    Regulator, Switch Panel & Solenoid Assemblies REGULATOR SOLENOID REGULATOR SAFESTOP SWITCH PANEL RF059100 080317...
  • Page 39 Regulator, Switch Panel & Solenoid Assemblies (continued) Item Ref. No. Description Item Ref. No. Description SA026300 REGULATOR, REPLACEMENT MP4331 FITTING, 54 X 6, REG TO FUELOCK MP017900 FUEL, ADJUSTMENT, ASSEMBLY MP492000 LIGHT, RED, LED, 12V, W/TERMINALS MP317500 FUELOCK, 12 VOLT, ASM. MP151500 RELAY, BOARD, CIRCUIT, MP367300...
  • Page 40: Small Off Road Engine Certification Warranty

    Where a warrantable condition exists, (5) Notwithstanding the provisions of Subsection (C4) above, Amano Pioneer Eclipse Corporation will repair your small off-road engine warranty services or Repairs must be provided at all at no cost to you including diagnosis, parts and labor.
  • Page 41 Amano Pioneer Eclipse will not reimburse expenses for service of your machine. Please cooperate with your Distributor in calls or travel. For the Distributor in your area, call Amano Pioneer supplying necessary information on the card. Eclipse Customer Service Department at 800-367-3550 or 336-372- 8080.
  • Page 43: Safety Awareness Form

    Clean air filter..............Cautions: Allow only qualified, trained personnel to operate the machine. Use only D.O.T. approved fuel cylinders supplied by Amano Pioneer Eclipse. Always store fuel cylinders outside in a proper enclosure. Never vent a fuel cylinder inside. Always wear a CO detector badge.
  • Page 44 Amano Pioneer Eclipse Corporation 1 Eclipse Rd l PO Box 909 Sparta, North Carolina 28675 l USA www.pioneereclipse.com +1-336-372-8080 1-800-367-3550 Fax +1-336-372-2913 LT058700 400BU_J REV 041620 © 2020 Amano Pioneer Eclipse Corporation...

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