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3
⁄
HP SHAPER
4
MODEL G0510
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-
OUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Summary of Contents for Grizzly G0510
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Page 1: Instruction Manual
COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. - Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
SPINDLE HEIGHT ...16 FENCE ADJUSTMENT ...17 STRAIGHT SHAPING ...18 PARTIAL FACE REMOVAL ...19 PERIMETER CUTTING ...19 RUB COLLARS ...20 IRREGULAR SHAPING ...21-22 PATTERN WORK ...22-23 SHAPER ACCESSORIES ...23 MAINTENANCE ...24 GENERAL ...24 LUBRICATION ...24 TABLE ...24 SCHEDULE...25 V-BELT TENSION...25 MAINTENANCE LOG ...26 SERVICE ADJUSTMENTS...27... -
Page 4: Safety
G0510 3⁄4 HP Shaper VISITORS... -
Page 5: Safety Instructions For Power Tools
13. NEVER OVERREACH. Keep proper foot- ing and balance at all times. G0510 3⁄4 HP Shaper 14. MAINTAIN TOOLS WITH CARE. Keep 15. DISCONNECT TOOLS before servicing 16. REDUCE THE RISK OF UNINTENTION-... -
Page 6: Additional Safety Instructions For Shapers
Like all power tools, there is danger asso- ciated with the Model G0510 Shaper. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this tool with respect and caution to lessen the possibility of operator injury. -
Page 7: Introduction
We are proud to offer the Grizzly Model G0510 Shaper. The Model G0510 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-... -
Page 8: Circuit Requirements
SECTION 3: CIRCUIT REQUIREMENTS 110V Operation The Model G0510 Shaper motor is prewired to operate at 110V and includes a 110V plug similar to the illustration in Figure 1. Under normal 110V use, the motor draws approx- imately 10 amps. We recommend a 15 amp circuit breaker or a 15 amp slow-blow fuse. -
Page 9: Grounding
If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician. G0510 3⁄4 HP Shaper Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if you are in doubt as to whether the tool is properly grounded. -
Page 10: Identification
E. Spindle Elevation Handle ON/OFF Switch G. Spindle Elevation Lock H. Miter Gauge Fence Lock Fence Adjustment Knob K. Forward/Reverse Switch Figure 2. Model G0510 front view controls and features. Figure 3. Model G0510 rear view controls and features. G0510 3⁄4 HP Shaper... -
Page 11: Set Up
If you need assis- tance determining whether you need to file a freight claim, or with the procedure to file one, please contact our Customer Service. The Model G0510 weighs approximately 155 lbs. DO NOT over-exert your- self while unpacking or moving your machine—... -
Page 12: Hardware Recognition Chart
45mm 50mm 55mm 60mm 65mm 70mm 75mm Wing Slotted Screw Button Flange Head Bolt Screw Phillips Phillips Head Head Sheet Metal Bolt Screw ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ G0510 3⁄4 HP Shaper ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄... -
Page 13: Clean Up
Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti- mum performance from your machine, make sure you clean all moving parts or sliding con- tact surfaces that are coated. -
Page 14: Stand Assembly
Failure to do so could result in injury. Stand Assembly The Model G0510 Shaper features an A-frame stand. To assemble the stand: Lay one stand side on the ground and attach the cross bars with the M8 carriage bolts, washers, and M8 hex nuts as shown in Figure 4. -
Page 15: Fence Assembly
G0510 3⁄4 HP Shaper Fence Assembly ⁄ " off the The Model G0510 Shaper comes with a two-piece adjustable fence. The wood fence pieces included with the Model G0510 are pre-drilled and coun- terbored to allow the slotted mounting screws to ⁄... -
Page 16: Safety Guard
FORWARD position. Run the Model G0510 for a short time to ensure that the moving parts are working properly with no exces- sive vibration. If any problem develops, correct it before attempting to use the machine. -
Page 17: Operations
STRONGLY RECOMMEND that you read books, trade magazines, or get formal train- ing to maximize the potential of your shaper. G0510 3⁄4 HP Shaper Your shaper is equipped with a FWD/REV (for- ward and reverse) switch. See Figure 9. In many instances, it will be necessary to flip the cutter over and reverse the cutter rotation. -
Page 18: Cutter Installation
Move the spindle up or down with the eleva- tion adjustment handle, shown in Figure 12, until the desired position is obtained. Lock the spindle into position. Figure 11. Spindle height lock knob. Figure 12. Spindle elevation adjustment handle. G0510 3⁄4 HP Shaper... -
Page 19: Fence Adjustment
Lock the infeed fence in position with the locking handle to prepare to make a test cut. G0510 3⁄4 HP Shaper The miter gauge should not be used to feed material along the fence face when straight shaping. -
Page 20: Straight Shaping
Figure 18. Switch hands for clockwise rotation. Note—Only use the miter gauge to shape the ends of your workpiece. Figure 18. Feeding workpiece into shaper, wear- ing safety glasses and dust mask. G0510 3⁄4 HP Shaper... -
Page 21: Partial Face Removal
Run a test piece through the shaper. See Figure 19. Figure 19. Partial feed fence adjustment. G0510 3⁄4 HP Shaper Perimeter Cutting If an edge around the perimeter of a workpiece is to be cut, observe these steps: Cut the sides with end grain first. -
Page 22: Rub Collars
There are two types of rub collars—solid and ball- bearing. While the Model G0510 comes with solid rub collars, we carry an extensive line of ball bear- ing rub collars as upgrades. See the current Grizzly catalog or www.grizzly.com for listings. -
Page 23: Irregular Shaping
The purpose of the starting pin is to support the workpiece during the beginning of the cut. Your shaper is supplied with a starting pin that can be placed in one of the holes located in the shaper table. The work should be placed in the starting position, using the starting pin for sup- port as illustrated in Figure 24. -
Page 24: Pattern Work
Planning ahead, you can best decide which rub collars are best suited for your application. Pattern Figure 26. Rub collar determines depth of cut. G0510 3⁄4 HP Shaper Rub Collar... -
Page 25: Shaper Accessories
The workpiece must be fixed securely to the jig. G0510 3⁄4 HP Shaper Shaper Accessories Many experienced shaper users regularly use proven shop-made fences and safety guards to augment their shaping operations. -
Page 26: Maintenance
General Regular periodic maintenance on your Model G0510 Shaper will ensure its optimum perfor- mance. Make a habit of inspecting your shaper each time you use it. Check for the following con- ditions and repair or replace when necessary. -
Page 27: Schedule
For every 5 hours of use, clean and oil: • Offset adjustment mechanisms on fence Once a year, replace the V-belt. G0510 3⁄4 HP Shaper You should be able to deflect the belt moderate finger pressure. This may seem tight... -
Page 28: Maintenance Log
Maintenance Log Date Maintenance Performed/Notes Approximate Hours Of Use -26- G0510 3⁄4 HP Shaper... -
Page 29: Service Adjustments
G0510 3⁄4 HP Shaper Spindle Bearings service The spindle bearing housing equipped with the Model G0510 features factory-sealed bearings. A sealed bearing requires no lubrication during its lifetime. Should a bearing fail, your shaper will probably develop a noticeable rumble, which will increase when the machine is put under load. -
Page 30: Truing The Fence
Check the screw depth after each pass to ensure that the screws will not contact knives! Figure 30. Resurfacing fences on a jointer. G0510 3⁄4 HP Shaper... -
Page 31: Reference Info
SECTION 9: REFERENCE INFO The following pages contain general machine data, parts diagrams/lists and Warranty/Return information for your Model G0510 3/4 HP Shaper. If you need parts or help in assembling your machine, or if you need operational information, encourage Department. -
Page 32: Machine Data
" x15 ⁄ " ⁄ " ⁄ " ⁄ " x 11 ⁄ " ea. ⁄ " x 16 ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " ⁄ " x ⁄ Deep ⁄ " ⁄ G0510 3⁄4 HP Shaper... -
Page 33: Wiring Diagram
G0510 110 VOLT WIRING DIAGRAM To Power Supply 110V G0510 3⁄4 HP Shaper FWD/REV ON/OFF 1 - WHITE 2 - BLACK 3 - GREEN 4 - GRAY 5 - BLUE 6 - RED Motor Wires -31-... -
Page 34: Parts Breakdown And Parts Lists
71 69 112 100 78-1 78-2 78-3 -32- 84 85 34 29 G0510 3⁄4 HP Shaper... - Page 35 HAND KNOB P0510058 HEX POST PB06M HEX BOLT M8-1.25 X 12 PW02 FLAT WASHER 3/8" PN04M HEX NUT M4-0.7 G0510 3⁄4 HP Shaper PART # DESCRIPTION P0510062 HOLD DOWN BAR PS02M PHIL HD SCREW M4-0.7 X 12 P0510064 RING GUARD...
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Page 36: Warranty And Returns
WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. - Page 37 Would you recommend Grizzly Imports to a friend? ___Advanced ___Yes ___Master Craftsman Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Panel Saw ___Yes...
- Page 38 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
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