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6" JOINTER
MODEL G0526
INSTRUCTION MANUAL
COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#5503 PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-
VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Summary of Contents for Grizzly G0526
- Page 1 INSTRUCTION MANUAL COPYRIGHT © OCTOBER 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #5503 PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED.
- Page 2 WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. •...
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Page 3: Table Of Contents
SECTION 1: SAFETY...3 Safety Instructions For Power Tools ...3 Additional Safety Instructions For Jointers ...5 SECTION 2: INTRODUCTION ...6 Commentary...6 SECTION 3: CIRCUIT REQUIREMENTS ...7 Circuit Breaker ...7 Amperage Draw ...7 Plug-Type ...7 Rewiring To 220V ...8 Grounding ...8 Circuit Capacity ...8 Extension Cords...8 SECTION 4: MACHINE FEATURES ...9 External Features...9... - Page 4 Depth-Of-Cut Scale ...32 Fence Stops ...32 Carbide Cutters ...34 Adjusting Gibs ...34 SECTION 9: REFERENCE INFO ...35 General ...35 Aftermarket Accessories ...35 G0526 Machine Data Sheet...36 G0526 Parts Breakdown ...37 Troubleshooting Guide...43 G0526 Wiring Diagram ...45 Warranty & Returns ...46...
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Page 5: Section 1: Safety
Keep work area well lighted. G0526 6" Jointer Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. - Page 6 ING DIFFICULTIES performing the intend- ed operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed. G0526 6" Jointer...
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Page 7: Additional Safety Instructions For Jointers
NEVER JOINT end grain. Like all machines there is danger associated with the Model G0526. Accidents are fre- quently caused by lack of familiarity or fail- ure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. -
Page 8: Section 2: Introduction
We are proud to offer the Model G0526 6" Jointer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s com-... -
Page 9: Section 3: Circuit Requirements
SECTION 3: CIRCUIT REQUIREMENTS Amperage Draw The Model G0526 features a 110V/220V motor that is prewired at 110V. Amperage Draw 110V (prewired) ... 18 Amps 220V ... 9 Amps Circuit Breaker Use the following guidelines when choosing a cir- cuit breaker (circuit breakers rated any higher are... -
Page 10: Rewiring To 220V
Rewiring To 220V The Model G0526 can be rewired to operate on a 220V power source; however, the MA-15 Magnetic Overload Switch (18-26A) must be replaced with an MA-9 Magnetic Overload Switch (8-12A). -
Page 11: Section 4: Machine Features
Fence Tilt Pedestal Lever Switch Fence Lock Handle Cutterhead Guard Fence Infeed Table Outfeed Table Infeed Table Height Handwheel Outfeed Table Height Handwheel Outfeed Table Infeed Table Lock Handle Lock Handle Dust Port Figure 2. External features. G0526 6" Jointer... -
Page 12: Common Terms & Definitions
Cutterhead Guard: The metal guard that covers the cutterhead and automatically moves out of the way during operation, then automatically moves back into place after the operation. G0526 6" Jointer... -
Page 13: Section 5: Set Up
Wear safety glasses dur- ing the entire set up process! Unpacking The Model G0526 is shipped from the manufac- turer in carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. - Page 14 ⁄ " ...1 W. Special Nut ⁄ "-12 ...1 X. 3mm Allen Wrench ...1 Y. 8 X 10mm Wrench ...1 Z. 12 X 14mm Wrench ...1 Figure 8. Handwheel bag contents. AA. Handwheels ...2 BB. Handwheel Handles...2 G0526 6" Jointer...
- Page 15 Figure 9. Cutterhead guard bag contents. CC. Cutterhead Guard ...1 G0526 6" Jointer Figure 10. Dust port bag contents. DD. Phillips Head Screws EE. Flat Washers FF. Dust Port ...1 ⁄ "-20 x ⁄ " ...4 ⁄ " ...4 -13-...
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Page 16: Hardware Recognition Chart
40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Wing Slotted Screw Button Flange Head Bolt Screw Phillips Phillips Head Head Sheet Metal Bolt Screw ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ G0526 6" Jointer ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ ⁄... -
Page 17: Clean Up
G0526 6" Jointer Site Considerations Floor Load The Model G0526 weighs 247 lbs and has a base footprint of 20" x 60". Most commercial floors are suitable for the machine. Some residential floors may require additional reinforcement to support both the machine and operator. -
Page 18: Beginning Assembly
Seek assis- tance when lifting it onto the jointer stand. onto the stand. the three holes on the stand (Figure 13). Mounting Holes Figure 13. Mounting holes. the stand with the hex bolts and lock washers. G0526 6" Jointer... -
Page 19: V-Belt
5. Using a straightedge, check the alignment of the V-belt and the two pulleys (Figure 14). G0526 6" Jointer Figure 14. The V-belt should be in alignment with the two pulleys. — If the V-belt is aligned between the pul- leys, continue on to step 7. -
Page 20: Dust Port
Figure 16. Correctly installed fence assembly. Thread the tilt lever into the fence casting. Fence "-12 x 1 ⁄ " ...1 Tilt Lever Threading Location G0526 6" Jointer... -
Page 21: Cutterhead Guard
NOTICE The cutterhead guard must always return to the closed position whenever it is moved. Repeat steps 1-3 until this occurs. G0526 6" Jointer V-Belt Guard Components and Hardware Needed: V-Belt Guard ...1 Hex Bolt ⁄... -
Page 22: Handwheels
Phillips head screws and flat wash- ers from the end of the leadscrews under each table. Secure the handwheel assemblies to the end of the leadscrews with the Phillips head screws and flat washers that were removed in step 2. G0526 6" Jointer... -
Page 23: Start Up
Press the START button to turn the machine ON. The machine should run smoothly with little or no vibration. G0526 6" Jointer For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. -
Page 24: Section 6: Operations
(Figure 21). Note—If the grain changes direction along the edge of the board, your best bet for improving cut quality is to decrease the cut- ting depth and make additional passes. ment to cutterhead. G0526 6" Jointer... -
Page 25: Squaring Stock
⁄ " Min. 1" Min. Figure 23. Minimum dimensions for surface planing. G0526 6" Jointer Squaring Stock Squaring stock involves four steps that should be performed in the order below. The following pages will go into more detail. 1. Surface Plane On The Jointer—The concave face of the workpiece is surface planed flat with the jointer. -
Page 26: Surface Planing
4" of the cutterhead. To keep your hands safe, DO NOT let them get clos- er than 4" from the cutterhead when it is moving! Repeat steps 7-8 until the entire surface is flat. G0526 6" Jointer... -
Page 27: Edge Jointing
To edge joint on the jointer: Read and understand Section 1: Safety, beginning on page 3. G0526 6" Jointer Make sure your stock has been inspected for dangerous conditions as described in the “Stock Inspection” instructions, beginning on page 22. -
Page 28: Bevel Cutting
The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (Figure 26). The Model G0526 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situa- tion requires a different angle, the preset fence stops can be easily adjusted for your needs. -
Page 29: Rabbet Cutting
⁄ " and ting, using a more shallow depth for harder wood species or for wider stock.) G0526 6" Jointer ⁄ " for rabbet cut- Make sure your fence is moved forward, so the amount of infeed/outfeed table exposed is the same as the size of your rabbet. -
Page 30: Section 7: Maintenance
Wear safety glasses at all times. -28- Regular periodic maintenance on the Model G0526 will ensure optimum performance. Make a habit of inspecting the machine each time you use it. Before each use, look for the following condi- disconnect... -
Page 31: V-Belts
Refer to Section 8: Service Adjustments for instructions on rotating or replacing the carbide cutters. G0526 6" Jointer Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. -
Page 32: Maintenance Log
Maintenance Log Date Maintenance Performed Approximate Hours Of Use -30- G0526 6" Jointer... -
Page 33: Section 8: Service Adjustments
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663. -
Page 34: Depth-Of-Cut Scale
Fence Stop Nut Figure 30. 45˚ inward fence stop jam nut. Adjust the 45˚ inward fence stop nut until it makes contact with the back of the fence bracket. Retighten the jam nut loosened in step 2. Jam Nut G0526 6" Jointer... - Page 35 Adjust the 90˚ fence stop bolt until it makes contact with the 90˚ swing stop. Retighten the jam nut loosened in step 3. G0526 6" Jointer To set the 45˚ outward fence stop: Using a sliding bevel adjusted to 135˚, adjust the fence to the 135˚...
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Page 36: Carbide Cutters
2. Remove the Torx screw, rotate or replace the carbide cutter, lubricate the Torx screw threads with a light machine oil, and torque the Torx screw to 48-50 inch/pounds. Carbide Cutters Reference Dot wise to keep track of the dull or damaged edges. G0526 6" Jointer... -
Page 37: Section 9: Reference Info
(570) 546-9663. Trained service technicians will be glad to help you. If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. Technical Documentation P.O. Box 2069... -
Page 38: G0526 Machine Data Sheet
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0526 6" SPIRAL CUTTERHEAD JOINTER Design Type ...Floor Model Capacities: Maximum Depth of Cut... Maximum Width of Cut ...6" Maximum Rabbet Depth... Cutterhead Speed ...4800 RPM Cuts Per Minute (Effective) ...19,200... -
Page 39: G0526 Parts Breakdown
G0526 6" Jointer -37-... - Page 40 LOCK HANDLE ⁄ (MALE) FLAT WASHER ⁄ FLAT WASHER #10 PHLP HD SCR 10-24 X FLAT WASHER ⁄ SETSCREW M5-.8 X 8 HEX BOLT ⁄ -20 X ⁄ FLAT WASHER ⁄ DUST PORT G0526 6" Jointer ⁄ ⁄ ⁄ ⁄...
- Page 41 114 P0526114 FENCE TILT CLAMP 115 P0526115 90° STOP TAB 116 PRP18M ROLL PIN 4 X 12 117 P0526117 SPECIAL HEX HD BOLT G0526 6" Jointer 118 P0526118 119 P0526119 120 P0526120 ⁄ 121 P0526121 122 PW01 123 P0526123 124 P0526124 ⁄...
- Page 42 212 P6203 213 P0526213 214 P0526214 215 PSS03 217 P0526217 222 P9740Z1722 T-20 TORX BIT PART # DESCRIPTION ⁄ ⁄ ⁄ BALL BEARING 6203 BALL BEARING BLOCK PULLEY SETSCREW ⁄ -20 X TORX T-HANDLE DRIVER 6MM G0526 6" Jointer ⁄...
- Page 43 G0526 6" Jointer -41-...
- Page 44 PHLP HD SCR ⁄ -20 X PB65 HEX BOLT ⁄ -16 X PW02 FLAT WASHER ⁄ P0526349 MA-9 MAG SWITCH (220V) PLABEL-11 SAFETY GLASSES LABEL PLABEL-12 READ MANUAL LABEL PLABEL-14 ELECTRICITY LABEL G0526 6" Jointer ⁄ ⁄ ⁄ ⁄ ⁄...
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Page 45: Troubleshooting Guide
1. Wood may have high moisture content or surface wetness. 2. Nicked or chipped carbide cutters. G0526 6" Jointer CORRECTIVE ACTION 1. Check power line for proper voltage. 2. Inspect all lead connections on motor for loose or open connec- tions. - Page 46 2. Raise the infeed table to take a smaller depth of cut. Never exceed ⁄ " per pass when rabbeting. 3. Inspect and replace or rotate the carbide cutters. 1. Completely loosen the table lock. 2. Re-adjust the table gibs. 1. Re-adjust the table gibs. G0526 6" Jointer...
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Page 47: G0526 Wiring Diagram
G0526 Wiring Diagram Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard, leading to injury or death. G0526 6" Jointer NOTE: THE WIRES FROM THE POWER SUPPLY, EXCEPT THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED. -
Page 48: Warranty & Returns
Warranty & Returns Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. -
Page 49: Warranty Card
Do you think your purchase represents good value? ___Yes Would you recommend Grizzly Industrial to a friend? ___Yes Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes Comments:_________________________________________________... - Page 50 FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here...
- Page 52 Buy Direct and Save with Grizzly Visit Our Website Today And Discover Why • • • ® – Trusted, Proven and a Great Value! Grizzly ® Is The Industry Leader! SECURE ORDERING ORDERS SHIPPED WITHIN 24 HOURS E-MAIL RESPONSE WITHIN ONE HOUR...